kozy heat SPRINGFIELD 36 Installation And Operation Manual
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kozy heat SPRINGFIELD 36 Installation And Operation Manual

Sfd-36 direct vent gas fireplace
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HUSSONG MANUFACTURING CO., INC.
SPRINGFIELD 36
Model SFD-36
Direct Vent Gas Fireplace
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death, or
property damage.
ͷ Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
ͷ WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do
not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
• If you cannot reach your gas supplier,
call the fire department.
ͷ Installation and service must be performed
by a qualified installer, service agency or
the gas supplier.
This
appliance
an
aftermarket,
manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type
of gas indicated on the rating plate. This
appliance is not convertible for use with
other gases, unless a certified kit is used.
Hussong Mfg. Co., Inc. • SFD-36
may
be
installed
permanently
located,
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Tested &
Listed By
C
OMNI-Test Laboratories, Inc.
DANGER
A barrier designed to reduce the risk of burns
from the hot viewing glass is provided with this
appliance and shall be installed for the protection
of children and other at-risk individuals.
in
English
and
available through your local dealer. Visit our website
www.kozyheat.com or scan the QR code for our mobile app.
Les manuels d'installation en français et en anglais sont
disponibles chez votre détaillant local. Visitez www.kozyheat.
com ou scannez ce code QR pour notre application mobile.
Report No: 0216GF055S • Rev. 01, April 2017
Installation and
Operation Manual
Portland
Oregon USA
US
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED
NEVER ALLOW CHILDREN
TO TOUCH GLASS
French
installation
manuals
are

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  • Page 1 Installation and Operation Manual HUSSONG MANUFACTURING CO., INC. SPRINGFIELD 36 Model SFD-36 Direct Vent Gas Fireplace WARNING: Tested & Portland FIRE OR EXPLOSION HAZARD Listed By Oregon USA Failure to follow safety warnings exactly OMNI-Test Laboratories, Inc. could result in serious injury, death, or property damage.
  • Page 3 CONGRATULATIONS! We welcome you as a new owner of a Kozy Heat gas fireplace. Kozy Heat products are designed with superior components and materials, and assembled by trained craftsmen who take pride in their work. To ensure you receive a quality product, the burner and valve assembly are 100 percent test-fired, and the complete fireplace is thoroughly inspected before packaging.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS ..............5 8.2 Venting Requirements ................25 8.3 Use of Elbows ....................25 1.0 INTRODUCTION ..............7 8.4 Vent Restriction ..................25 1.1 Appliance Certification ................7 8.5 Vent Installation ................... 26 1.2 Requirements for the Commonwealth of Massachusetts .... 7 8.6 #800-2 Series Direct Vent Termination Kit(s) ........

  • Page 7: Introduction

    1.0 INTRODUCTION 1.1 Appliance Certification 1.2.3 Signage A metal or plastic identification plate shall be permanently mounted Laboratory: OMNI-Test Laboratories in Portland, Oregon to the exterior of the building at a minimum of eight (8) feet Standards: above grade directly in line with the exhaust vent terminal for the ANSI Z21.88-2016/CSA 2.33-2016, Vented Gas Fireplace Heaters horizontally vented gas fueled heating appliance or equipment.

  • Page 8: Specifications

    2.0 SPECIFICATIONS 2.1 Appliance Packaging Components Part Number Description SF36-150 Control Board Assembly 700-203 Manual Gas Shut-off Valve SF36-500 Log Package SF36-057T Glass Frame Assembly SL36-085 5 in (127 mm) Restrictor Plate 700-408 Remote Control SF36-HHS Vent Heat Shield Assembly 2.1.1 Additional Components Required Refer to Section 8.0 Venting on page 25 for approved vent systems.

  • Page 9: Appliance Dimensions

    2.3 Appliance Dimensions TOP VIEW ⁄ ” (643mm) 8” (203mm) 21” (533mm) ¾ ” (933mm) LEFT SIDE FRONT VIEW RIGHT SIDE ⁄ ” ⁄ (554mm) 33 30” ” (849mm) (762mm) ⁄ ⁄ ⁄ ” ” ” (293mm) (752mm) (502mm) ⁄ ”...

  • Page 10: Safety Barrier Dimensions

    2.4 Safety Barrier Dimensions IMPORTANT: Consider the height of hearth finish material when building a fireplace platform. Proper installation of safety barriers WARNING: A barrier designed to reduce the risk of burns from the hot require the bottom of the fireplace to be level with finished hearth. viewing glass is provided with this appliance and shall be installed for Please refer to Section 9.1 Safety Barrier Installation on page 31 for the protection of children and other at-risk individuals.

  • Page 11: Framing

    3.0 FRAMING 3.1 Appliance Placement Considerations 3.2 Clearances to Combustibles WARNING: Due to high temperatures, the appliance should be located IMPORTANT: The top stand-offs brackets provide the required 3-1/2 in out of traffic and away from furniture and draperies. (89 mm) minimum clearance to the header. •...
  • Page 12 3.2.1 Typical Installation Options TYPICAL VERTICAL INSTALLATION TYPICAL HORIZONTAL INSTALLATION ¼ ¼ ” ” (31mm) (31mm) 21” 21” (533mm) (533mm) ¾ ¾ ” ” (933mm) (933mm) TYPICAL CORNER INSTALLATION ⁄ ” (361mm) ½ ” ⁄ (12mm) ” ⁄ ” (829mm) ¾...

  • Page 13: Rough Opening/Wall Enclosure

    3.3 Rough Opening/Wall Enclosure the full width and depth of the appliance. The bottom of the fireplace must be placed directly on a wood or non-combustible WARNING: Provide adequate clearances around air openings into surface (not linoleum or carpet). the combustion chamber. Provide adequate clearance in front of the •...

  • Page 14: Recess Construction

    3.4 Recess Construction NON-COMBUSTIBLE ZONE WARNING: All clearances to venting must be maintained. Mounting a television above a fireplace has become a common 21” practice. Television surface temperatures are affected by mantel (534mm) depth, ceiling heights, and wall and mantel construction material. ¼...

  • Page 15: Vent Termination Framing

    3.5 Vent Termination Framing NATURAL GAS AND PROPANE RIGID PIPE IMPORTANT: Vent cap location must be in compliance with Section 7.2 MINIMUM HORIZONTAL TERMINATION FRAMING Minimum Termination Clearances on page 24. WARNING: DO NOT RECESS THE VENT CAP INTO WALL OR SIDING. IMPORTANT: Build the hearth to desired size and height.

  • Page 16: 970 Heat Duct Kit

    4.0 #970 HEAT DUCT KIT 4.2 Specifications CAUTION : Read and follow instructions carefully prior to and during the installation of the optional heat duct kit. • The appliance is manufactured with (2) heat duct knock-outs. WARNING: Installation of this heat duct kit and its electrical wiring One, or both, may be utilized.

  • Page 17: Attach Heat Duct To Fireplace

    4.3 Attach Heat Duct to Fireplace The junction box is used to house the speed control assembly, which controls fan speed and operation. Bend the tabs on fireplace top up. With circulation holes facing down, use (3) screws to fasten the tabs to the duct collar. Secure the flexible pipe to the duct collar.

  • Page 18: Run And Secure Duct Pipe

    4.6 Run and Secure Duct Pipe 4.6.1 Oval Duct Pipe Run the oval and round duct pipe to the register location. Shape the 6 in (152 mm) round duct pipe to fit outside the oval duct pipe. Secure with the screws provided. Slide the oval duct pipe over the oval collar on the register mounting bracket.

  • Page 19: Facing And Finishing

    5.0 FACING AND FINISHING 5.1 Nailing Flange Installation from the fireplace. Secure the nailing flanges to the fireplace with screws (provided) NOTE: Depending on facing material, tabs can be adjusted forward or through the slots in nailing flanges. backward up to ½ in (13 mm). Bend perforation on nailing flange until parallel with fireplace CAUTION: Never permanently remove these assemblies from the face.

  • Page 20: Mantel And Finishing Requirements

    5.2 Mantel and Finishing Requirements 5.2.2 Finishing Recommendations NOTE: The surface area above the appliance may be affected by high 5.2.1 Mantel Projections temperatures emitted from this appliance. To help avoid or reduce the possibility of the sheetrock to crack, Hussong Mfg. recommends the WARNING: All minimum clearances to combustible material MUST be maintained.

  • Page 21: Sf36-Ftk Finishing Trim Kit

    5.3 #SF36-FTK Optional Finishing Trim Kit TOP TRIM PANEL NOTE: This optional finishing trim kit can be used with any safety barrier. The finishing trim kit provides a finished edge (black metal) to hide the unfinished edge of drywall, tile, stone and other finishing materials.

  • Page 22: Gas Line Connection

    6.0 GAS LINE CONNECTION 6.1 Gas Conversion (sold separately) ATTENTION: The conversion shall be carried out in accordance with the requirements of the provincial authorities having jurisdiction and in accordance with the requirements of the ANSI Z223.1 installation code. This fireplace is manufactured for use with natural gas. Follow the instructions included with the conversion kit if converting to propane.

  • Page 23: Termination Locations

    7.0 TERMINATION LOCATIONS 7.1 Vertical Vent Cap Termination WARNING: This gas appliance must not share or be connected to a chimney flue serving a separate solid-fuel burning appliance. LOWEST DISCHARGE OPENING APPROVED CAP MINIMUM 12” (.30m) APPROVED VENT PIPE ROOF PITCH = x/12 H - MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING Figure 7.1, Vertical Vent Cap Clearance...

  • Page 24: Minimum Termination Clearances

    7.2 Minimum Termination Clearances AREA WHERE TERMINAL IS NOT PERMITTED Figure 7.2, Vent Cap Locations Canadian installations US installations Clearance above grade, veranda, porch, deck, or balcony 12 in (30 cm) 12 in (30 cm) Clearance to window or door that may be opened 12 in (30 cm) 9 in (23 cm) Clearance to permanently closed window (recommended to prevent condensation on...

  • Page 25: Venting

    8” (203mm) air intake co-axial vent pipe system. This appliance is fuel quality, venting configuration, and other factors. To achieve approved for use with Kozy Heat 5” (127mm) x 8” (203mm) #800 desirable flame appearance, the vent exhaust may be restricted by Series Flexible Direct Vent System (horizontal terminations only).

  • Page 26: Vent Installation

    8.5 Vent Installation DIAG.1 5” x 8” NATURAL GAS AND PROPANE VENTING (A) Stand-off Heat Shields (D) Horizontal Vent Heat Shield 8.5.1 5” x 8” Venting (B) 90° Elbow (E) Termination Cap (C) Vertical Vent Heat Shield IMPORTANT: The vertical vent heat shield must be installed for all venting installations.
  • Page 27 8.5.2 4” x 6-5/8” Decreaser Venting DIAG.2 4” x 6-5/8” DECREASER NATURAL GAS AND PROPANE VERTICAL VENTING (A) Stand-off Heat Shields (D) Horizontal Vent Heat Shield (not IMPORTANT: The vertical vent heat shield must be installed for all applicable) (B) 4” x 6-5/8” 90° Elbow (not applicable) venting installations.
  • Page 28 8.5.2.3 4” x 6-5/8” Combination Venting DIAG.3 4” x 6-5/8” DECREASER NATURAL GAS AND PROPANE COMBINATION VENTING The vertical vent heat shield must be installed for all venting (A) Stand-off Heat Shields (D) Horizontal Vent Heat Shield installations. Refer to Section 8.7 on page 30. (B) 4”...

  • Page 29: 800-2 Series Direct Vent Termination Kit(S)

    8.6 #800-2 Series Direct Vent (OPTIONAL) insulate the wall-pass through with any unfaced insulation products listed as non-combustible per ASTM E 136. Termination Kit(s) Apply a liberal bead of exterior sealant around outer edge of IMPORTANT: The flex pipe is permanently attached to the exterior termination box (A), placing assembly through the wall-pass plate.

  • Page 30: Vent Heat Shield Assembly Installation

    8.7 Vent Heat Shield Assembly Installation IMPORTANT: The vertical vent heat shield MUST be installed for every HORIZONTAL HEAT SHIELD venting installation. The horizontal vent heat shield must be installed when using minimum horizontal venting. NOTE: There are (6) screw holes located in front of the flue outlet to offset the vent heat shield assembly in front of the vent pipe.

  • Page 31: Fireplace Setup

    9.0 FIREPLACE SETUP 9.1 Safety Barrier Installation 9.1.2 Overlap Fit Installation Center the screen front over the glass frame assembly, allowing 9.1.1 Inside Fit Installation the screen front’s mounting brackets to fit inside the air Align the hooks in the upper louver with the slots located in the openings.

  • Page 32: Glass Frame Assembly

    9.2 Glass Frame Assembly WARNING: Do not operate this fireplace with the glass removed, cracked, or broken. Replacement of the glass assembly should be done by a licensed or qualified service person. 9.2.1 Remove Glass Frame Assembly WARNING: Do not remove the glass assembly when hot. Remove the safety barrier.

  • Page 33: Sf36-500 Log Set Installation

    9.4 #SF36-500 Log Set Installation corresponding mounting pins on the burner. Position the hole in the bottom of log SF36-4 onto the CAUTION: Do not place logs directly over burner port holes. Improper corresponding mounting pin on the burner. log placement may affect flame appearance and cause excessive soot Position the holes in the bottom of log SF36-5 onto the to build upon the logs and glass.

  • Page 34: Control Board Removal And Installation

    9.5 Control Board Removal and Installation WARNING: Avoid burns or personal property damage by using appropriate protection to remove any components if the burner and/ or pilot have been burning. WARNING: DO NOT operate this appliance without the sealing gasket (located under the control board) in place.

  • Page 35: Electrical Information

    10.0 ELECTRICAL INFORMATION 10.2 Wiring Requirements WARNING: Do not use this fireplace if any part has been under water. Immediately call a qualified service technician to inspect this • The IFC System Module requires 120V of electricity and/or appliance and to replace any part of the control system and any gas batteries to operate.

  • Page 36: Operating Instructions

    11.0 OPERATING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE OPERATING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury, or loss of life. This appliance is equipped with an ignition device which phone.

  • Page 37: Setup Proflame

    11.1 Setup Proflame 2 IFC Module 11.4 Automatic Safety Restart Set the main ON/OFF rocker switch in the OFF position. • This system will execute an automatic turn OFF command for approximately (5) seconds within (24) hours of a continued pilot Install (4) AA batteries (included in the components packet) into flame ignition to perform a safety check.

  • Page 38: Ifc Module Ignition Sequence

    11.6 IFC Module Ignition Sequence The IFC module will try (2) times for ignition, each lasting approximately (60) seconds, with approximately (35) seconds between each attempt. With the system in OFF position, press the remote control ON/ OFF key. Approximately (4) seconds after this key is depressed, the IFC module will generate sparks to the pilot hood.

  • Page 39: Remote Control Operation

    PROFLAME 2 TRANSMITTER LCD DISPLAY KEY LOCK TRANSMISSION LOW BATTERY ALARM THERMOSTAT ROOM OFF/ON/SMART TEMPERATURE BLUE BACK LCD DISPLAY CPI MODE SET POINT TEMPERATURE/LEVEL/STATE FLAME ON ON/OFF KEY THERMOSTAT KEY LIGHT ON UP/DOWN ARROWS MODE KEY 11.8 Remote Control Operation 11.8.3 Pilot Ignition Selection (IPI/CPI) This system has the option of a continuous (standing) pilot.
  • Page 40 11.8.4 Turn ON the Appliance With the system in the OFF position, press the remote control ON/OFF key to turn ON the appliance. A single ‘beep’ will emit from the IFC module to confirm reception of the command. The LCD screen will display all active icons, and the IFC module will start the ignition sequence.
  • Page 41 While reinserting the battery, push and hold the thermostat key. Press and hold the on/off key and the mode key at the same The temperature bulb graphic will not be displayed on the LCD time. screen. Reinsert (1) AAA battery. To reactivate remote thermostat operation, follow the same key While still holding the on/off key, let go of ONLY the mode key.

  • Page 42: Adjustment

    12.0 ADJUSTMENT 12.1 Pressure Testing 12.1.2 Manifold Pressure Test Light pilot. NOTE: The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure Loosen manifold (OUT) pressure tap by turning screw counter- testing of the system at test pressures in excess of ½...

  • Page 43: Burner Flame Adjustments

    12.2 Burner Flame Adjustments IMPORTANT: Slight adjustments to the venturi opening will create dramatic results. Adjust at slight increments until desired look is WARNING: To avoid property damage or personal injury, allow the achieved. Always burn the fireplace for at least 15 minutes, and fireplace ample time to cool before making any adjustments.
  • Page 44 12.2.2 Vent Restriction (after installation) 12.2.2.2 Restrictor Plate Installation Remove the safety barrier and the glass frame assembly. WARNING: To avoid property damage or personal injury, allow the fireplace ample time to cool before making any adjustments. To access the vent exit through the fireplace baffle, push baffle door restrictor back.

  • Page 45: Troubleshooting

    13.0 TROUBLESHOOTING ATTENTION: Troubleshooting must be performed by a qualified • Verify all connections between the wire harnesses and the technician. system components are proper and positive. Before proceeding with the steps in the following troubleshooting • Verify the communication link is established between the guide, remote control and the IFC module.
  • Page 46 Issue Cause Solution Pilot and burner extinguish No propane in tank Check propane tank. Refill if necessary. while in operation Incorrect glass assembly Section 9.2 Glass Frame Assembly on page 32 installation Incorrect vent cap installation Adjust if necessary. Vent cap blockage Remove debris if necessary.

  • Page 47: Maintenance

    14.0 MAINTENANCE 14.4 Glass Assembly ATTENTION: Installation and repair should only done by a qualified service person. The appliance should be inspected before use and CAUTION: Do not operate appliance with the glass assembly removed, at least annually by a professional service person. More frequent cracked, or broken.

  • Page 48: Burner And Pilot System

    14.5 Burner and Pilot System ELECTRONIC IGNITION The burner assembly may be removed for easier access to the control SYSTEM PILOT FLAME compartment. Refer to Section 9.5 Control Board Removal and Installation on page 34 for instructions. Verify gas supply is turned on and filled.

  • Page 49: Replacement Parts List

    15.0 REPLACEMENT PARTS LIST Replacement parts are available through your local dealer. Contact your local dealer for availability and pricing. SFD-36 CONTROL BOARD AND PARTS Control Board - Natural Gas SF36-150 Pilot Orifice - Propane #35 700-168 Control Board - Propane SF36-151 Valve Step Motor - Natural Gas 700-504...

  • Page 51: Limited Warranty

    Hussong Manufacturing Co., Inc. warranties to the original purchaser times, according to the operating instructions furnished. of this Kozy Heat Fireplace, that it is free of defects in materials and This warranty is limited to defects in material and workmanship. It workmanship at the time of manufacture.

  • Page 53: Lifetime Warranty

    Kozy Heat Fireplace will not be defective in material than those incurred by Hussong Manufacturing Co., Inc. to repair or or workmanship under normal use and service for as long as you replace the defective component.

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