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Table of Contents
Troubleshooting
Related Manuals for ABB AWIN GW100
Summary of Contents for ABB AWIN GW100
- Page 1 — E NE RGY IN D UST RIE S ABB Wireless Industrial Network AWIN GW100 User Manual...
- Page 3 — ENERGY INDUSTRIES AWIN GW100 ABB Wireless Industrial Network - User Manual AWIN GW100 User Manual...
- Page 4 ABB products. The presence of any such description of a standard or reference to a standard is not a representation that all of the ABB products referenced in this document support all of the features of the described or referenced standard. In order to determine the specific features supported by a particular ABB product, the reader should consult the product specifications for the particular ABB product.
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Page 5: Table Of Contents
2.9.4 Device-specific commands ................... 15 2.10 FieldComm Group ....................... 15 3 Basic Features of AWIN GW100 Gateway ................... 16 Get Familiar with AWIN GW100 ..................16 DHCP Server .......................... 17 Webserver ..........................17 Operator Authentication for Webserver Access .............. 17 Modbus TCP Mapping ...................... - Page 6 Ethernet connections .................... 27 5.2.3 Antenna connections ..................... 27 6 Configuration..........................28 Configuring a PC to communicate with AWIN GW100 WirelessHART Gateway..........................28 Log onto AWIN GW100 WirelessHART Gateway .............. 29 View Gateway Information ....................29 General AWIN GW100 Gateway Information ..............31 WirelessHART Profile Configuration .................
- Page 7 TABL E OF CO NT EN TS How to Create a Gateway Backup? ................... 54 How to Replace a Gateway by Restoring a Previous Backup? ........54 How to Replace a Malfunctioned Device? ................ 54 How to Change Device Tag Name? ................... 55 How to Use Remote Antenna? ...................
- Page 9 Figure 3: Omnidirectional and directional antenna performance characteristics ........21 Figure 4: Installation showing end clamps and ground terminal block ............25 Figure 5: Installing AWIN GW100 on the DIN rail ....................25 Figure 6: Removing AWIN GW100 from the DIN rail ................... 26 Figure 7: AWIN GW100 power connections ......................
- Page 11 LIS T OF TAB L ES List of Tables Table 1: Terminology ..............................9 Table 2: Related Documentation ..........................10 Table 3: Supported Tools............................10 Table 4: LEDs Information............................16 Table 5: Cable types and signal loss (dB) ......................22 Table 6: Home screen fields ............................30 Table 7: Information screen fields ...........................
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Page 13: About This User Manual
This manual is intended to provide the users an overview of practical aspects related to Wire- lessHART technology. It provides detailed description of factors to consider when designing WirelessHART networks, along with features offered by the AWIN GW100 gateway to assist in evaluating network design. Moreover, the gateway provides information on the functionali- ties offered by the gateway through its web interface which can be used to configure a Wire- lessHART network. -
Page 14: Related Documentation
The receipt of technical documentation (in particular user documentation) does not consti- tute any further duty on the part of ABB to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observing the ap- plicable standards and regulations. -
Page 15: Warning, Caution, Information, And Tip Icons
Compatibility To check compatibility of the revisions of the AWIN GW100 gateway, refer to the relevant Re- lease Notes (3BNP102932). 3BN P 102 9 12 C... -
Page 16: Technology Overview
WIR E L ES SH AR T N E T WOR K TE CH NOL OGY OV E RV IE W Technology Overview WirelessHART Network A WirelessHART network consists of a host; a WirelessHART gateway, network manager, and access point; and one or more WirelessHART field devices and/or adapters. The Wire- lessHART network is described in the HART specifications published by the HART Communi- cation Foundation. -
Page 17: Network Manager
TE CH NOL OGY OV E RV IE W NE T WOR K MA NAG ER From this example it is obvious that, the Burst method results in about half the network traf- fic, freeing the network to take care of other tasks such as keeping track of device configura- tion changes, communicating with joining devices, searching for lost devices, or gathering statistics on the health and stability of the network. -
Page 18: Wirelesshart Field Device
WIR E L ES SH AR T F IE LD D EV IC E TE CH NOL OGY OV E RV IE W device. In this way, the messages follow paths from the source device to the host and vice versa. -
Page 19: Wirelesshart Commands
TE CH NOL OGY OV E RV IE W WIR E L ES SH AR T COM MA ND S WirelessHART Commands The WirelessHART capable host, gateway, network manager, access point, adapters and Wire- lessHART field devices all communicate using a set of both standard and device specific HART commands. -
Page 20: Basic Features Of Awin Gw100 Gateway
BAS IC FE ATU R ES OF AW I N GW 100 G AT EWAY Basic Features of AWIN GW100 Gateway The AWIN GW100 is a WirelessHART gateway. It can connect with up to 24 WirelessHART field devices and convert the HART data to Modbus TCP data for easy integration into almost any ModbusTCP based host system. -
Page 21: Dhcp Server
The AWIN GW100 is compatible with networks that use a Dynamic Host Control Protocol (DHCP) server for allocating IP addresses. Webserver The AWIN GW100 gateway comes with built-in webserver which allows the user to both con- figure and monitor WirelessHART network. Moreover, advanced diagnostics are also available via the webserver. -
Page 22: Modbus Tcp Mapping
Modbus TCP Mapping The AWIN GW100 gateway can function as a protocol converter by mapping the HART com- mand data from the WirelessHART network to Modbus TCP registers. This allows for easy in- tegration of HART data into Modbus TCP host system. -
Page 23: Certificates
Figure 2: Reset button location Certificates AWIN GW100 holds the following certificates which makes it suitable for installation in haz- ardous areas. For terms and conditions, refer to the actual certificates. For other certificates related to regional compliance and declaration of conformity visit www.abb.com. -
Page 24: Wirelesshart System Planning
20 dB above the receiver sensitivity threshold is sufficient in most sys- tems. AWIN GW100 provide the means for direct measurement of received signal strength us- ing “RSSI (Received Signal Strength Indicator)” readings available in the gateway’s network statistics webpage. -
Page 25: Antennas And Cabling
WIR E L ES SH AR T S YST EM PL A NN ING AN TE NN AS A ND CAB L ING Antennas and Cabling The single most important item affecting radio performance is the antenna system. Consider carefully this part of an installation, or the performance of the entire system will be compro- mised. -
Page 26: Coaxial Cable Considerations
AN TE NN AS A ND CAB L ING WIR E L ES SH AR T S YST EM PL A NN ING 4.4.1 Coaxial cable considerations The importance of using a low-loss antenna coaxial cable is often neglected during radio in- stallation. -
Page 27: Maintaining System Performance
WIR E L ES SH AR T S YST EM PL A NN ING MAI NTA IN ING S YST EM P ER F OR M ANC E Maintaining System Performance Over time, any communications system requires a degree of preventative maintenance to en- sure peak operating efficiency. -
Page 28: Installation
– The device must not be opened or modified. Do not repair the device yourself; replace it with an equivalent device. Repairs may only be carried out by ABB. The manufacturer is not liable for damage resulting from violation. -
Page 29: Mounting The Gateway
1. Attach the AWIN GW100 to the mounting rail by positioning the keyway at the top of the module onto the mounting rail (see Figure 5). Then rotate the module inward until the DIN rail latch locks the module in place on the rail. -
Page 30: Making Connections And Powering Up
Then place a second end clamp tight up against the right side of the right-most module on the mounting rail. Grounding clips built into the AWIN GW100 module make contact with the upper edge of the DIN rail during installation. This provides a ground path from the DIN rail to the module. -
Page 31: Ethernet Connections
5.2.2 Ethernet connections Connect a CAT5 Ethernet cable between the port on the AWIN GW100 and the network adapter card on your computer. Use either a crossover (C/O) or 1:1 cable as the radio has au- tocross functionality. The cable should not exceed 100 m (329 ft.) in length. Alternatively, an Ethernet switch can be used for connection. -
Page 32: Configuration
4. Click Use the following IP address button, and enter a desired IP address for the PC, for example, 172.16.16.16 in the “IP address:” field. Note. IP address assigned to the PC must be different to that of the AWIN GW100 gate- way. 5. Enter 255.255.252.0 in the “Subnet mask:”... -
Page 33: Log Onto Awin Gw100 Wirelesshart Gateway
3. Provide the following details on the login screen and select Login. Enter the default login credentials: – Username: admin – Password: admin Figure 9: Login screen View Gateway Information After login, the home page shows the following basic information about the AWIN GW100 gateway. 3BN P 102 9 12 C... -
Page 34: Figure 10: Home Screen Showing Awin Gw100 Data
V IEW G AT EWAY I NFOR M ATI ON CO NFIG U R AT IO N Figure 10: Home screen showing AWIN GW100 data. The fields in this window are: Table 6: Home screen fields Field Description Name A user adjustable field. Information on where this de- vice was installed or the site name is shown here. -
Page 35: General Awin Gw100 Gateway Information
General AWIN GW100 Gateway Information Click Device Information > General in the left navigation column to view the current network configuration and device version of the AWIN GW100. Figure 12: General AWIN GW100 Information screen The fields in this window are:... -
Page 36: Wirelesshart Profile Configuration
WirelessHART AP MAC Address MAC address for the WirelessHART radio in the gate- way. Firmware Version Version of software loaded into the AWIN GW100. Hardware Version Shows version and revision level of the circuit boards. WirelessHART Profile Configuration 1. Click Configuration > WirelessHART > Gateway Profile in the left navigation column to view and select the WirelessHART Gateway Profile. -
Page 37: Configuration Of Wirelesshart Network
1024 2048 2. Click Submit button to save the changes. The AWIN GW100 must be rebooted for the changes to take effect. Configuration of WirelessHART Network Click on Configuration > WirelessHART > Network Configuration in the left navigation col- umn to configure the WirelessHART network. -
Page 38: Figure 14: Network Configuration Screen
Depending on what was changed by the user on the page. This option is related to Accept Common Join Key functionality. Get Advertising Status When active advertising is “ON,” the AWIN GW100 sends fre- quent beacons to join the network. 3BN P 102 9 12 C... -
Page 39: Security
AWIN GW100 gateway. 6.6.1 Security Two methods of security are available in a WirelessHART network created by AWIN GW100. Accept Common Join Key The Common Join Key security method uses a single, common key value entered in all Wire- lessHART devices and the AWIN GW100 gateway. -
Page 40: Channel Blacklist
V IEW D EV IC E S CO NFIG U R AT IO N After entering all the MAC addresses and corresponding Join Keys, reboot the gateway and allow approximately 30 minutes to 1 hour for the network to form. 6.6.2 Channel Blacklist Channel blacklisting is a way of limiting the number of channels used in a network. -
Page 41: Table 12: Color Code
CO NFIG U R AT IO N V IEW D EV IC E S Network reliability is a measure of the percentage of packets received by the AWIN GW100 di- vided by the total packets on the network. The list of devices is color coded to indicate the status of each device. -
Page 42: Delete A Device
V IEW D EV IC E S CO NFIG U R AT IO N Field Description Displays the Tertiary Value of the corresponding HART device. Displays the Quaternary Value of the corresponding HART device. Battery Life Displays the expected remaining life of the battery powering the devices (if “65535”... -
Page 43: Device Configuration
This option simplifies and automates devices configuration. The details of the XML format are provided in Appendix. ABB’s AWIN WirelessHART Gateways Configurator (3BNP102928) can be used to import, edit and export device configuration. For further details, refer to Bulk Configuration guide (3BNP102911). -
Page 44: Ip Configuration
IP CON FIG U R AT IO N CO NFIG U R AT IO N connectivity information to see its neighbors. The page also shows the summary of key per- formance indicators. Figure 17: Network Statistics screen 6.10 IP Configuration Click Configuration >... -
Page 45: Modbus Configuration
If using static IP addresses, enter the IP address assigned to the gateway. Each device on the network must have a different IP address. If a DHCP server is on the network and will assign IP addresses to the AWIN GW100, click Use DHCP to get an IP address radio button. -
Page 46: Modbus Map
MOD BU S MA P CO NFIG U R AT IO N In the Modbus TCP Port field, enter the Ethernet port number. The default is 502. Click Submit to save changes. The device must be rebooted for the changes to take effect. User can also export the Modbus map as-is currently configured in the gateway using the Ex- port Mappings button on this page. -
Page 47: Store And Retrieve Settings
CO NFIG U R AT IO N STOR E A ND R E TR I EV E S ET TI NG S Figure 21: Configuration - Username/Password Modification screen 6.14 Store and Retrieve Settings The Configuration > Store Retrieve Settings screen provides the following options: –... -
Page 48: Maintenance
MAI N TE NA NC E CO NFIG U R AT IO N Figure 22: Configuration - Store Retrieve Settings screen 6.15 Maintenance 6.15.1 Firmware Update Click on Maintenance > Firmware update in the left navigation column to view the current ver- sion of firmware and install a new version (see Figure 23). -
Page 49: Utilities
CO NFIG U R AT IO N MAI N TE NA NC E To install a new version of firmware, download the firmware to a local drive on the connected computer. Enter the file path in the field or click Choose file button to locate the file. Click Update Firmware button to install the update. -
Page 50: System Logs
SYST E M LOG S CO NFIG U R AT IO N Figure 25: Maintenance- Reboot Screen This allows a WirelessHART gateway to be rebooted without having to physically access the gateway. 6.16 System Logs Click Monitoring/Reports > System Log in the left navigation column to access the system log screen. -
Page 51: Monitoring
V IEW G AT EWAY STATU S Monitoring The AWIN GW100 gateway provides a user account for users which are interested in only read- ing data from the gateway. To view these pages login to the gateway using the following credentials: –... -
Page 52: View Wirelesshart Network Topology
V IEW W IR E L ESS HA R T N E T W OR K T OP OLO GY MON ITOR ING Figure 28: Monitor user Field Devices screen. View WirelessHART Network Topology After login, select Network Information page. It shows devices topology information in a ta- ble format. -
Page 53: System Information
MON ITOR ING SYST E M INFO R M AT IO N Figure 30: Monitor user Logs screen. System Information After login, select System from the top drop-down menu. It shows firmware information. Figure 31: Monitor user -System Information screen 3BN P 102 9 12 C... -
Page 54: Troubleshooting
TR OU BL ES H OOT ING Troubleshooting LED Indicators Figure 32 defines the LED indicator meanings for the AWIN GW100 WirelessHART gateway. Figure 32: AWIN GW100 LED locations Table 14: Color code LED name LED color LED status Description... -
Page 55: Table 15: Troubleshooting Procedures
4. The LAN Link and Duplex selection in the AWIN GW100 should match the settings of the connected wired network. Select Auto if in doubt. 1. Log into the AWIN GW100 and verify that Active Advertising is on. WirelessHART By default, Active Advertising is ON for 60 minutes. This feature... -
Page 56: Modbus Exception Codes
To check, login to the network statistics page. Up to 24 devices can connect to AWIN GW100. Connected devices number can be reduced to 8 if all devices burst 3 messages simultaneously at 1sec update period. - Page 57 TR OU BL ES H OOT ING MOD BU S E XC E PT IO N CO D E S Exception code Meaning WirelessHART device is disconnected in simplified mapping. 0x06 SLAVE DEVICE BUSY Slave is engaged in processing another command. Retry later. 0x0b GATEWAY TARGET DEVICE Indicates that no response was obtained from the target de- FAILED TO RESPOND...
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Page 58: Good To Know
HOW TO CR EAT E A G ATE WAY BAC KU P? G OOD TO K NOW Good to Know How to Create a Gateway Backup? To create a gateway backup, follow these steps: 1. Log onto the gateway as admin. 2. -
Page 59: How To Change Device Tag Name
Note: The device’s Long Tag can be changed at any time via the IO Schedule. How to Change Device Tag Name? The long tag of a device can be changed by using HART handheld, ABB Asset Vision Basic, ABB FIM and AWIN WirelessHART Gateways Configurator. -
Page 60: What Value Is Displayed On The Gateway Webpage When A Device Goes Offline
WH AT VAL U E I S D IS PL AY ED ON T H E G ATE WAY W EB PAG E W H EN A DEV IC E G O ES OF FLI NE? G OOD TO KNO W Battery life will be displayed as 65535.000 until battery life value is reported by de- vice in burst message. -
Page 61: How To Check That You Have A Strong Wirelesshart Mesh Network
How to Dispose this Product – End of Lifecycle? This product is compliant with European Directive 2012/19/EU, which is concerning waste of electrical and Electronic Equipment. For notes on disposal in Europe visit www.abb.com. 3BN P 102 9 12 C... -
Page 62: Appendix
WIR E L ES SH AR T F IE LD D EV IC E DATA AVA IL A BL E F OR MOD BU S M AP P ING AP PE ND IX Appendix 10.1 WirelessHART Field Device Data Available for Modbus Mapping The following data (see, Table... -
Page 63: Wirelesshart Network Statistics Data Available For Modbus Mapping
AP PE ND IX WIR E L ES SH AR T N E T WOR K STATIS TI CS DATA AV A IL AB LE FOR M ODBU S MA P PI NG Table 17: WirelessHART devices data available for Modbus mapping Register Description Parameter... -
Page 64: Automatic Modbus Mapping Structure
AU TOM AT IC M ODBU S MA P PI NG S TR U C TU R E AP PE ND IX Table 18: WirelessHART gateway parameters available for Modbus mapping Register Description Parameter Data Type Length The percentage of data packets generated by Reliability Floating Point motes (or accepted via send API) that the man-... -
Page 65: Mapping For Gateway Parameters' Itself
AP PE ND IX AU TOM AT IC M ODBU S MA P PI NG S TR U C TU R E Device no 2 in list Device no 1 in list Parameter Start Register End Register Start Register End Register Battery Life 40115 40116... -
Page 66: Modbus Import File Structure
MOD BU S I MP OR T F IL E S TR U CTU R E AP PE ND IX 10.4 Modbus Import File Structure The following XML file structure is used for Field Devices Modbus map: <?xml version="1.0" encoding="UTF-8"?> <ArrayOfSlaves xmlns:xsi="http://www.w3.org/2001/XMLSchema-instance"... -
Page 67: Device Configuration File Structure
AP PE ND IX DEV I CE CON FIG U R AT IO N F IL E STR U CT U R E 10.5 Device Configuration File Structure The following XML file structure is used for Field Devices: <?xml version="1.0" encoding="UTF-8"?> <IOSchedule>... - Page 68 — Visit us www.abb.com/oilandgas...