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SETUP INSTRUCTIONS
2011
125 SX
150 SX
250 SX
150 XC USA
250 XC EU/USA
300 XC EU/USA
Art. no. 3211692en

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Summary of Contents for KTM 125 SX 2011

  • Page 1 SETUP INSTRUCTIONS 2011 125 SX 150 SX 250 SX 150 XC USA 250 XC EU/USA 300 XC EU/USA Art. no. 3211692en...
  • Page 3 KTM accepts no liability for delivery options, deviations from illustrations and descriptions, as well as misprints and other errors.
  • Page 4: Means Of Representation

    MEANS OF REPRESENTATION Symbols used The symbols used are explained in the following. Indicates an expected reaction (e.g. of a work step or a function). Indicates an unexpected reaction (e.g. of a work step or a function). Identifies a page reference (more information is provided on the specified page). Denotes additional information or tips.
  • Page 5 SET‑UP Unpacking and setting up the vehicle Packaging 2 – Remove the box and the plastic packaging. Info To avoid damaging the motorcycle during the setup, leave the protective film on the vehicle until you have finished. – Remove the separate enclosure and unpack it. Check that the scope of delivery is complete on the basis of the enclosed packing list.
  • Page 6 SET‑UP – Remove screws . Remove the handlebar clamp.  – Remove screws . Remove the handlebar support.  0 0 1 – Place the handlebar support in the required position. Mount and tighten screws  0 0 2 0 0 2 Guideline Screw, handlebar support 40 Nm...
  • Page 7 Apply the label included in the delivery (optional). – Refuel. ( p. 10) – Position all controls exactly on the handlebar. Tighten all screws. – Print out the current PDI form found on KTM DEALER.NET and perform the delivery B00097-01 inspection.
  • Page 8 WORK Installing the shock absorber (All 125/150 models) – Push splash protector to the side and position the shock absorber. Mount  and tighten screw  Guideline Screw, top shock 80 Nm Loctite ® 2701 absorber (59 lbf ft) – Mount and tighten screw ...
  • Page 9 WORK – Lift the front wheel into the fork, position it, and insert the wheel spindle. – Mount and tighten screw  Guideline Screw, front wheel spindle M24x1.5 45 Nm (33.2 lbf ft) – Operate the hand brake lever several times until the brake linings are lying correctly against on the brake disc.
  • Page 10 – Do not discard batteries with the household trash. Dispose of a defective battery in an environmentally compatible manner. Give the battery to your KTM dealer or to a recycling center that accepts used batteries. Warning Environmental hazard Hazardous substances cause environmental damage.
  • Page 11 WORK – Connect the battery charger to the battery. Switch on the battery charger. Battery charger (58429074000) You can also use the battery charger to test rest potential and start potential of the battery, and to test the alternator. With this device, you cannot overcharge the bat- tery.
  • Page 12 WORK Refueling 3.11 Danger Fire hazard Fuel is highly flammable. – Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately. –...
  • Page 13: Technical Data - Chassis Tightening Torques

    TECHNICAL DATA - CHASSIS TIGHTENING TORQUES – Spoke nipple, front wheel M4.5 5… 6 Nm (3.7… 4.4 lbf ft) – Spoke nipple, rear wheel M4.5 5… 6 Nm (3.7… 4.4 lbf ft) – Screw, frame protector 3 Nm (2.2 lbf ft) –...
  • Page 14 2-stroke engine oil According to – JASO FC ( p. 14) Guideline – ® Only use high quality 2-stroke engine oil of a well-known brand. KTM recommends Motorex products. Fully synthetic Supplier ® Motorex – Cross Power 2T Super unleaded gasoline, mixed with 2-stroke engine oil (1:40) According to –...
  • Page 15: Auxiliary Substances

    AUXILIARY SUBSTANCES Long-life grease Guideline – ® KTM recommends Motorex products. Supplier ® Motorex – Bike Grease 2000...
  • Page 16 STANDARDS JASO FC JASO FC is a classification for a 2-stroke engine oil that was specifically developed for the extreme demands of racing. Thanks to first rate synthetic esters and specially designed additives, superb combustion is achieved even under extreme operating conditions.
  • Page 17 *3211692en* 3211692en KTM-Sportmotorcycle AG 5230 Mattighofen/Austria http://www.ktm.com...