Husqvarna 545 Mark II Workshop Manual page 30

®
b) On 550 XP Mark II and 550 XP
Remove the bolt (J) and washer. Lift up the
starter pulley (K).
545/545G
D
E
F
G
H
Q
5. Cut off the starter rope (H).
6. Use pointed pliers to pull out the ends of the starter
rope from the handle (Q) and starter pulley.
7. To replace the recoil spring (N), loosen the two
screws (L) remove the spring cassette (M) and
remove the recoil spring (N).
WARNING: The recoil spring can eject and
cause injuries. Use eye protection.
8.9.2 To clean and examine the starter
1. Clean all components.
2. Examine the starter rope. Replace the starter rope if
it is damaged.
3. Examine the starter pulley. Replace damaged parts.
30 - Repair instructions
®
G Mark II:
550/550XPG
J
K
H
L
M
N
P
4. Make sure that the pawls on the flywheel are not
damaged. Make sure that the pawl springs on the
flywheel are attached correctly and moves freely.
5. Lubricate the pawls on the flywheel.
6. On 545 Mark II and 545G Mark II: Examine the
starter spring. Replace the starter spring if it is
damaged.
7. On 545 Mark II and 545G Mark II: Lubricate the
starter spring.
8. Lubricate the recoil spring.
8.9.3 To assemble the starter
WARNING: The spring in the starter pulley can
eject and cause injury.
1. Put a new recoil spring on the starter housing (P).
Attach the spring cassette (M) to the starter housing.
Tighten the two screws (L) to the correct torque.
Servicing data on page 9 .
Refer to
2. Push the end of the starter rope into the hole in the
starter pulley. Use a pointed pliers to pull out the
starter rope from the starter pulley. Make a knot at
the end of the starter rope.
3. Pull the starter rope through the starter rope handle
and tie a knot as the illustration shows.
a) On 545 Mark II and 545G Mark II:
722 - 003 - 26.03.2019