630 Bp/BpN Installation, operating, and maintenance manual Contents 1 Declaration of conformity 2 Declaration of incorporation 3 When you unpack your pump 3.1 Unpacking your pump 3.2 Packaging disposal 3.3 Inspection 3.4 Components supplied 3.5 Storage 4 Information for returning pumps...
Page 2
11.2 Wiring the US NEMA module 11.3 Wiring the NEMA module 11.4 Earth screening of control cables on NEMA module 11.5 Ethernet M12 connector screen connection 12 Start-up check list 13 Control wiring 13.1 Upper D-connector 13.2 PROFIBUS 14 Control wiring 14.1 Pump external interface parameters 14.2 Features on the rear of the pump 14.3 IP31 Wiring connections...
Page 3
20.5 PROFIBUS communication errors 20.6 PROFIBUS GSD file 21 EtherNet/IP™ mode 21.1 Configure EtherNet/IP™ Settings 21.2 EtherNet/IP™ mode 21.3 Example for http connection between pump and PC (peer-to-peer) 21.4 Setting up the PC 21.5 Connecting the PC to the pump 21.6 Connecting using the web browser 21.7 Connecting to a PLC 21.8 Pump parameters 22 Sensors...
Page 4
30 Ordering information 30.1 Pump part numbers 30.2 Tubing and element part numbers 30.3 CIP and SIP procedures 30.4 Pumphead spares 31 Performance data 31.1 620RE, 620RE4 and 620R performance data 32 Trademarks 33 Disclaimers 34 Publication history Original instructions The original instructions for this manual have been written in English.
7. Intertek Testing and Certification Ltd, No: 3272281, performed compliance testing to BS EN 61010-1:2010, IEC 61010-1:2010, UL 61010-1:2010 and CAN/CSA C22.2 Bo 61010-1:2010 and issued certification of compliance to these standards. Signed for and behalf of: Watson Marlow Ltd Falmouth, November 2019 Simon Nicholson, Managing Director, Watson-Marlow Limited m-630bpn-en-08...
The pump head is incomplete and must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the provisions of the Directive. Person authorised to compile the technical documents: Nancy Ashburn, Head of Design & Engineering, Watson-Marlow Ltd Place and date of declaration: Watson-Marlow Ltd, 20.04.2020 Responsible person:...
When you unpack your pump Unpacking your pump Unpack all parts carefully, retaining the packaging until you are sure all components are present and in good order. Check against the components supplied list, below. Packaging disposal Dispose of packaging materials safely, and in accordance with regulations in your area. The outer carton is made of corrugated cardboard and can be recycled.
Information for returning pumps Before returning products, they must be thoroughly cleaned/decontaminated. The declaration confirming this should be completed and returned to us in advance of the item being shipped. You are required to complete and return a decontamination declaration stating all fluids that have been in contact with the equipment being returned to us.
Watson-Marlow has been advised of the possibility of such damages. Watson-Marlow shall not be liable for any loss, damage, or expense directly or indirectly related to or arising out of the use of its products, including damage or injury caused to other products, machinery, buildings, or property. Watson- Marlow shall not be liable for consequential damages, including without limitation, lost profits, loss of time, inconvenience, loss of product pumped, and loss of production.
If the pump is used in a manner not specified by Watson-Marlow Ltd, the protection provided by the pump may be impaired. Any person who is involved in the installation or maintenance of this equipment should be fully competent to carry out the work.
Page 11
Do not fit any devices to the drive unit other than those tested and approved by Watson-Marlow. Doing so could lead to injury to persons or damage to property for which no liability can be accepted.
Page 12
Please refer to the chemical compatibility guide which can be found at: www.wmftg.com/chemical. If you need to use the pump with any other chemical please contact Watson-Marlow to confirm compatibility. If the Auto restart feature is enabled it may cause the pump to start as soon as power is turned on.
Pump specifications Specification ratings Operating temperature 5C to 40C (41F to 104F) Storage temperature 630: -25C to 65C (-13F to 149F) Humidity (non-condensing) 80% up to 31C (88F) decreasing linearly to 50% at 40C (104F) Maximum altitude 2000m (6560ft) Power Rating 630: 250VA Supply voltage 100-120V/200-240V 50/60Hz 1pH (Subject to regional cord sets and...
Some pumps weigh more than 18kg (the exact weight depends on the model and pumphead - see on the pump). Lifting should be performed according to standard Health and Safety guidelines. Finger recesses are built into the sides of the lower shell for convenience in lifting; in addition, the pump can conveniently be lifted by grasping the pumphead and (where fitted) the module at the rear of the pump.
Good pump installation practice General recommendations It is recommended that the pump is sited on a flat, horizontal, rigid surface, free from excessive vibration, to ensure the correct lubrication of the gearbox and correct pumphead operation. Allow a free flow of air around the pump to ensure that heat can be dissipated. Ensure that the ambient temperature around the pump does not exceed the recommended maximum operating temperature.
If in any doubt about the compatibility of a tube material and the duty fluid, request a Watson-Marlow tube sample card for immersion trials. When using Marprene or Bioprene continuous tubing, do re-tension the tube after the first 30 minutes of running.
Pump operation 10.1 Keypad Layout and Key IDs Change value / Colour TFT display move selection bar Mode Home Direction of flow Function keys Stop Start HOME key When the HOME key is pressed it will return the user to the last known operating mode. If modifying pump settings when the HOME key is pressed, it will disregard any setting changes and return you to the last known operating mode.
Connecting to a power supply A well regulated electrical mains supply is required along with cable connections conforming to the best practice of noise immunity. It is not recommended to site these drives alongside electrical devices that may generate mains-borne noise, for example 3-phase contactors and inductive heaters. Set the voltage selector to 115V for 100-120V 50/60Hz supplies or 230V for 200- 240V 50/60Hz supplies.
11.1 Conductor colour coding Conductor type European colour North American colour Line Brown Black Neutral Blue White Ground Green/Yellow Green 11.2 Wiring the US NEMA module The NEMA 4X modules fitted to 530, 630 and 730 Du, S, U and PROFIBUS cased pumps with part numbers ending with an A (xxx.xxxx.xxA) have two pairs of wiring ports.
11.5 Ethernet M12 connector screen connection By default the body and cable screen of the M12 Ethernet connectors are insulated from the metal body of the NEMA module and mains ground. This is in accordance to The EtherNet/IP™ specification for use in industrial automation systems using EtherNet/IP™. If there is a requirement to connect the M12 body and cable screen (A) to Mains earth for EMC or Ethernet TCP reasons then the default plastic M12 mounting collar (MN2934T) can be replaced by a stainless steel version (MN2935T).
Start-up check list Note: See also "Tube replacement " on page 138. Ensure that proper connections are achieved between the pump and suction and discharge piping. Ensure proper connection has been made to a suitable power supply. Ensure that the recommendations in the section "Good pump installation practice " on page 15 are followed.
Control wiring Never apply mains power to the D-connectors. Apply the correct signals to the pins shown. Limit signals to the maximum values shown. Do not apply voltage across other pins. Permanent damage, not covered by warranty, may result. Keep 4-20mA and low voltage signals separate from mains power. Use separate glanded input cables.
Page 25
This is indicated below and the relevant bytes are listed in the table. No further changes should be made to the GSD file and Watson-Marlow accepts no responsibility for the pump failures arising from the changes to the GSD file.
Page 26
= 630 with 620R head with minimum 0x02 0x40 0x01 0xF4 0x00 0x00 0x00 0x00 0x00 speed set and 50RPM min speed = 630 with 620R head with 0x02 0x40 0x00 0x00 0x05 0xDC 0x00 0x00 0x00 maximum speed set at 150RPM = 630 with 620R head with failsafe set...
Page 27
Data examples Speed (rpm) Value 123.4 1234 Set min/max speeds The min/max speed parameters are used to set the minimum and maximum speed from the PROFIBUS interface. The values are only used if the matching bit in the Control Word is enabled and they are not zero.
Page 28
Cyclic data write (from master to pump) 16 bit Byte 5 Set flow calibration in µl per revolution (high byte) Byte 6 Set flow calibration in µl per revolution (low byte) Control word Description Motor running (1 = running) Direction (0 = CW, 1 = CCW) Tacho reset (1 = reset count) Reserved Enable fieldbus min/max speeds (1 = enabled)
Page 29
Cyclic data read (from pump to master) 32 bit Byte 17, 18, Unassigned 19, 20 32 bit Byte 21, 22, Unassigned 23, 24 32 bit Byte 25, 26, Unassigned 27, 28 *Note – ‘Pumphead speed setpoint (unsigned)’, reports the speed that the pump is running in Profibus mode.
Page 30
Status word High setpoint - out of range Reserved Reserved Reserved Device Related Diagnostic Data Byte 1, 2, 3, 4, 5, 6* Mandatory Slave Bytes 8 bit Byte 7 Header byte 8 bit Byte 8 Pump model 8 bit Byte 9 Pump head 8 bit Byte 10...
Page 31
Channel related diagnostic data Byte 3 Global error =0xA9 (General error) Over current =0xA1 (Short circuit) Under voltage =0xA2 (Under voltage) Over voltage =0xA3 (Over voltage) Over temp =0xA5 (Over temp) Motor stall =0xA4 (Overload) Tacho fault =0xB1 (Device related 0x11) Leak detected =0xB2 (Device related 0x12) Setpoint out of range - low...
Page 32
Avoid sharp bends in PROFIBUS communication cables. Please follow PROFIBUS wiring standards. m-630bpn-en-08...
Control wiring Never apply mains power to the D-connectors. Apply the correct signals to the pins shown. Limit signals to the maximum values shown. Do not apply voltage across other pins. Permanent damage, not covered by warranty, may result. Keep 4-20mA and low voltage signals separate from mains power. Use separate glanded input cables.
14.1 Pump external interface parameters Limits Parameter Units Comment Sym Min Nom Max Leak, Stop, Pressure, Digital input voltage high Frequency Leak, Stop, Pressure, Digital input voltage low Frequency Digital input voltage absolute Non operational maximum Digital input resistance kΩ 110K for ≤...
14.2 Features on the rear of the pump RJ45 connection 1 RJ45 connection 2 Standard - 9 way D - Sensor connector (Female) USB (Type A) port for service use only Voltage selector switch On/Off switch Mains power cable Customer replaceable fuse m-630bpn-en-08...
14.3 IP31 Wiring connections RJ45 connections Connect an RJ45 (CAT5 or above, shielded recommended) network cable from the PC to the pump connection port 1 or 2. LED 2 LED 1 LED 1 LED 2 Indication High Yellow LED on for link detected, flickers to indicate 10 Mbit activity High One green LED on for link detected, flickers to indicate 100 Mbit activity High...
Page 37
Key to symbols Input Keypad direction change Stop Output Dry (no leak) Clockwise rotation Manual (keypad) control Wet (leak detected) Anticlockwise rotation Analogue Wiring the D connector Input or Signal Name Configurable Signal response output Input ANALOGUE 1 Input ANALOGUE 2 m-630bpn-en-08...
Page 38
Input or Signal Name Configurable Signal response output 1KHz FREQ Input 200Hz VAUX FREQ VAUX L EAK Input LEAK m-630bpn-en-08...
Page 39
Input or Signal Name Configurable Signal response output VAUX STOP Input STOP m-630bpn-en-08...
14.5 IP66 Wiring - N Module Never apply mains power to the M12 connectors. Apply the correct signals to the terminals. Limit signals to the maximum values shown. Do not apply voltage across other terminals. Permanent damage, not covered by warranty, may result.
Page 41
Ethernet connection There are two communication connectors on the rear of the N Module for Ethernet connection (3,4). Both connectors have the same pin configuration. The pin configuration and the signal response is shown below. Plugs and cables for these connectors should be: M12, male, 4-Pin D coded, shielded. m-630bpn-en-08...
Page 42
Adapter PCB 1. Without isolated power supply option (N Module) 2. With isolated power supply option (F Module) Note: Disconnect the adapter module by use of the ribbon eject levers. It is recommended to leave the 9W connector permanently attached to the pump. Recommended control cable: metric = 0.05sq mm - 1.31sq mm solid and stranded.
Page 43
Power supply options The NEMA terminal board is available with an isolated power supply option. This has a 24V isolated power supply (maximum output load 80mA), U1, fitted. As shown below, U1 completely separates the terminal 24V and 0V from the pump internal supplies. This may be used if the sensor requires an isolated supply or has a 4-20mA output which cannot be used with the ground connected load resistor within the pump.
Switching the pump on for the first time Power up the pump. The pump displays the start-up screen with the Watson-Marlow Pumps logo for three seconds. 15.1 Selecting the display language 1. Use the ∧/∨ keys to select your chosen language, and press SELECT.
Page 48
2. Your selected language will now be displayed on screen. Choose CONFIRM to continue. All text will now appear in your chosen language. 3. Choose REJECT to return to the language choice screen. This then proceeds to the home screen. m-630bpn-en-08...
15.2 First-time start-up defaults The pump is preset with operational parameters as shown in table below. Parameter 630 default Language Not set Default mode Manual Default manual speed 165rpm Pump status Stopped Max speed 265rpm Direction Pumphead 620R Tube size 15.9mm Tube material Bioprene...
Page 50
Parameter 630 default Output 2 Direction Output 2 - status High = CW Output 3 Auto/man Output 3 - status High = auto Output 4 General alarm Output 4 - status High = alarm The pump is now ready to operate according to the defaults listed above. Note: The display background colour changes according to running state as follows: White background indicates pump stopped Grey background indicates pump running...
Switching the pump on in subsequent power cycles Subsequent power-up sequences will jump from the start-up screen to the home screen. The pump runs a power-on test to confirm proper functioning of the memory and hardware. If a fault is found, an error code is displayed. The pump displays the start- up screen with the Watson- Marlow Pumps logo for three seconds followed by the home screen Start-up defaults are those in place when the pump was switched off last...
Mode menu Press MODE to display the Change mode menu. Use the ∧ and ∨ keys to scroll through the available modes. • Manual(default) • Flow calibration • PROFIBUS • EtherNet/IP™ • CANCEL Use SELECT to choose mode. Use the right hand function key to alter mode settings. m-630bpn-en-08...
Manual All settings and functions of the pump in manual mode are set and controlled by means of key-presses. Immediately after the start-up display sequence detailed in: "Switching the pump on in subsequent power cycles " on page 51, the manual mode home screen will be displayed unless auto restart is enabled.
18.3 INCREASING AND DECREASING FLOW RATE Using the ∧ and ∨ keys will increase or decrease the flow rate. Decreasing flow rate A single key press will decrease flow rate by the least significant digit of the chosen flow rate unit. Repeat key presses as required to achieve the desired flow rate.
18.4 MAX FUNCTION (Manual mode only) Press and hold the MAX key to run at maximum flow. Release the key to stop the pump. The volume dispensed and time elapsed are displayed while the MAX key is pressed and held. m-630bpn-en-08...
Flow calibration This pump displays flow rate in ml/min. 19.1 Setting the flow calibration Using the ∧ /∨ keys, scroll to Flow calibration and press CALIBRATE. Using the ∧ /∨ keys, enter the maximum flow rate limit and press ENTER. m-630bpn-en-08...
Page 58
Press START to begin pumping a volume of fluid for calibration. Press STOP to stop pumping fluid for the calibration. m-630bpn-en-08...
Page 59
Use the ∧ /∨ keys to enter the actual volume of fluid pumped. To accept the new calibration press ACCEPT or RE-CALIBRATE to repeat the procedure. Press HOME or MODE to abort. The pump is now calibrated. m-630bpn-en-08...
PROFIBUS mode 20.1 MODE menu Press MODE to display the Change mode menu. Use the ∧ and ∨ keys to scroll through the available modes: Manual (default) Flow calibration PROFIBUS CANCEL Use SELECT to choose mode. Use the right hand function key to alter mode settings.
Page 61
Press BUS STATUS to get the PROFIBUS STATUS screen, the background will indicate pump status. It will not be red because this is not a critical error. The pump is still operating but is not reporting diagnostics to the master. The MODE button gives access to the PROFIBUS settings and the station address.
20.3 PROFIBUS mode In this operating mode PROFIBUS control can be enabled or disabled. The pump is designed so that the station address can only be set from the pump. The user can set the station address within this mode. Select MODE.
Page 63
On the PROFIBUS home screen the white P icon indicates that there is data exchange. Pressing the INFO function key will display further information. m-630bpn-en-08...
20.4 Assigning the PROFIBUS station address at the pump The station address can only be set from PROFIBUS settings. The station address cannot be automatically assigned by the master. Select MODE. Use the ∧ and ∨ keys to scroll to PROFIBUS and press SETTINGS. Use the ∧...
Use the ∧ and ∨ keys to enable or disable PROFIBUS communication and press FINISH. 20.5 PROFIBUS communication errors In PROFIBUS mode, the screen below is displayed, the P indicates data exchange is happening. m-630bpn-en-08...
Page 66
This screen will only be displayed after successful implementation of Master Slave communications, which always follows the sequence shown in the diagram below. Power ON/Reset Power ON/Reset of Master or Slave Download of parameters into the field device Parameterisation (selected during configuration by the user) Download of I/O configuration into the field device I/O Configuration (selected during configuration by the user)
PROFIBUS master on interrogation. The GSD file — WAMA0F70.GSD — can be downloaded from the Watson-Marlow website and installed; or typed into a PROFIBUS master directly from this manual using a GSD editor program.
Set_Slave_Add_supp=0 Min_Slave_Intervall=6 Modular_Station=0 Max_Diag_Data_Len=34 Max_User_Prm_Data_Len = 9 Ext_User_Prm_Data_Const(0)= 0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00,0x00 Module="WM Pump, 3/14 word out/in" 0x62,0x5D EndModule EtherNet/IP™ mode 21.1 Configure EtherNet/IP™ Settings Configure the settings to suit your network. The following is an example of a static IP address: Setting Value DHCP Enable IP Address...
Page 70
Press the down arrow key until ‘EtherNet/IP’ is highlighted. Press the ‘SETTINGS’ key to access the ETHERNET/IP SETTINGS menu. Setting DHCP Enable Press the ‘DISABLE’ soft key to set ‘DHCP Enable’ to ‘Off’. m-630bpn-en-08...
Page 71
Setting the IP Address, Subnet mask and Gateway address Configure each of the IP Address, subnet mask and gateway address in turn using the following method: Use the UP and DOWN arrow keys to select the setting to configure Press 'SET' to enter the SET ADDRESS menu Use the UP and DOWN arrow keys to set the first number.
Page 72
After setting the last number, press ‘CONFIRM’ to store the number and return to the ‘ETHERNET/IP SETTINGS’ screen. Press BACK to return to the MODE menu m-630bpn-en-08...
21.2 EtherNet/IP™ mode From the MODE menu, highlight EtherNet/IP and press SELECT to use EtherNet/IP™ Mode. The pump display will show a network error as indicated above if the pump is not connected to a 21.3 Example for http connection between pump and PC (peer-to-peer) Refer to "Configure EtherNet/IP™...
21.4 Setting up the PC In the ‘Internet Protocol Version 4 (TCP/IPv4) Properties’ window, select the ‘Use the following IP address’ button and inputting the below network settings. Press OK once done. This can be found in the “Network Connections” window by right clicking on the “Ethernet”...
21.5 Connecting the PC to the pump Connect a standard RJ45 network cable from the PC to the pump into either RJ45 connector (1,2). The ‘Connected’ and ‘Port 1 Connected’ or ‘Port 2 Connected’ indicators will turn green, followed by the ‘IP Address’. The pump will then enter EtherNet/IP™ mode. The colour of the 'E' network symbol is red when disconnected and black when connected m-630bpn-en-08...
21.6 Connecting using the web browser Now that the pump is connected to the PC, the web browser can be opened. How does the web browser work? The web browser is a window to view content In the case of the internet, content is downloaded from websites using HTML In the case of the pump, HTML is stored internally How to use the web browser Launch web browser (e.g.
21.8 Pump parameters Setting parameters To set a parameter to a new value: • Type a value into the field or click on the check box (depending on the parameter type) • Click 'set' to store the new value or click 'refresh' to cancel the change •...
Page 81
Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Enabled the failsafe speed. If disabled the pump will stop in the event of a communications loss. If SetFailsafeEnable Write (False/True) enabled the pump will run at the speed set in the “SetFailsafeSpeed”...
Page 82
Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Set to 1 to reset the revolution count. Set to 0 ResetRevolutionCount Write (False/True) to allow the revolution count to increment. The following parameters are read only. Default Param Parameter EDS Values Read/Write Value...
Page 83
Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Displays the Flow high FlowSensorHi- 0 – Read warning band set point in LoWarningSp 2147483647 μL FlowSensorLo- 0 – Displays the Flow low Read LoAlarmSp 2147483647 alarm band set point in μL FlowSensorHi- 0 –...
Page 84
Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) Displays the currently WallSize Read 0 – 6 selected tube wall size. See "Wallsize" on page 88 Displays the currently selected tube bore size. BoreSize Read 0 - 32 See"BoreSize" on page 88 Displays the currently selected pump model.
Page 85
Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) If set the pump is set to Reverse Read (False/True) run Counter-Clockwise Running Read Set if the pump is running (False/True) LeakDetected Read Set if a leak is detected (False/True) If Set the pump has a Motor Stall Error.
Page 86
Default Param Parameter EDS Values Read/Write Value Comments Range (EDS) If set the pressure low PressureLo-LoActive Read (False/True) alarm is active If set the flow high alarm is FlowHi-HiActive Read (False/True) active If set the flow high FlowLo-HiActive Read (False/True) warning is active If set the pressure high PressureHi-HiActive...
Sensors Sensors can be connected to the pump to display the value, warnings and errors on pressure and or flow as selected. Attached sensors allow the user to configure warning and alarm set points on the pump. Each pump can support a maximum of one flow sensor and one pressure sensor at the same time. 22.1 Sensor wiring Make sure the sensor is correctly wired to the pump before proceeding with set up.
22.2 Setting up the sensors From the control settings menu, using the ∧ /∨ keys, scroll to Sensor settings option and press SELECT Using the ∧ /∨ keys, scroll to Configure sensors option and press SELECT m-630bpn-en-08...
Page 94
Using the ∧ /∨ keys, scroll to Flow or Pressure option and press SELECT. This selects the type of sensor to configure. A list of supported flow sensor families are displayed. The example in the image above shows supported flow sensors. Using the ∧ /∨ keys, scroll to the desired flow sensor and press SELECT. The input that the sensor is attached to needs to be assigned.
Page 95
Using the ∧ /∨ keys, scroll to the desired sensor size and press SELECT. Using the ∧ /∨ keys, scroll to the desired output unit and press SELECT. This choice will alter the units displayed on the home screen. m-630bpn-en-08...
Page 96
Set Alarm and Warning level Using the ∧ /∨ keys, scroll to the alarm level to set up and press SELECT. Using the ∧ /∨ keys, enter a value and press SELECT to store. Each one of these defaults to none, once the user sets a value in the edit screens the alarm/warning will become active.
When an alarm band is triggered the pump will display the “sensor alarm detected” screen and the pump will stop. 22.3 Start up delay Sets the delay from the motor starting to the alarms/warnings activating. Start-up delay activates on a motor start (irrelevant of mode, includes MAX).
Page 98
From the control settings menu, using the ∧ /∨ keys, scroll to set sensor delay option and press SELECT Using the ∧ /∨ keys, set a value and press SELECT to store. m-630bpn-en-08...
22.4 Generic Sensors Generic Sensors allow any sensor with a 4-20mA output and a linear response to be used on the system. The sensor max flow/pressure ratings are shown in a table at the end of this section. From the control settings menu, using the ∧ /∨ keys, scroll to Sensor settings option and press SELECT Using the ∧...
Page 100
Using the ∧ /∨ keys, scroll to Flow or Pressure option and press SELECT. This selects the type of sensor to configure. Using the ∧ /∨ keys, scroll to Generic flow sensor or Generic pressure sensor option and press SELECT. m-630bpn-en-08...
Page 101
Using the ∧ /∨ keys, scroll to 4-20mA input 1 or 4-20mA input 2 option and press SELECT. This depends on which connection the user has connected the sensor to. See "Control wiring " on page 24 section for connection specifications. Only generic sensors which provide a 4-20mA output are supported.
Page 102
Using the ^/v keys, change the value reported when the sensor input is at 4mA. Once satisfied with the value press SELECT. Using the ^/v keys, change the value reported when the sensor input is at 20mA. Once satisfied with the value press SELECT.
Page 103
Flow Unit Minimum Maximum ul/min 60000000 ml/min 60000 ml/hr 900000 l/min l/hr The Warning / error levels screen will then be shown, refer to "Set Alarm and Warning level" on page 96. The error and warning values will default to the value set at 4mA and 20mA. The user should set up warnings and errors to suit their process.
Page 104
Example If using a 4-20mA sensor with a range of 0-10psi: Set the 4mA to 0psi Set the 20mA to 10psi The Alarm Max was set at 8psi The Warning Max was set at 7psi The Warning Min was set at 3psi The Alarm Min was set at 2psi 20mA 10psi...
Main menu To access the main menu press the MENU button from one of the HOME screens or INFO screens. This will display the main menu as shown below. Use the ∧ /∨ keys to move the selection bar between the available options.
Page 107
Press SELECT to choose an option. Press EXIT to return to the screen from where the MENU was called. m-630bpn-en-08...
23.1 Security settings Security settings can be changed by selecting SECURITY SETTINGS from the Main menu. Auto keypad lock Press ENABLE/DISABLE to switch on/off the Auto keypad lock. When active the keypad will 'lock' after 20 seconds of inactivity. Once locked it will display the screen below when any key is pressed. To unlock the keypad press the two UNLOCK keys together.
Page 109
The padlock icon will appear on the operating mode home screen to show that keypad lock is activated. Note that the STOP key will always work whether the keypad is locked or not. PIN protection Using the ∧ / ∨ keys select PIN protection from the SECURITY SETTINGS menu and press ENABLE/DISABLE to switch on/off the PIN protection.
Page 110
Setting Master PIN Setting the Master PIN protects all functionality. The Master is able to selectively enable functionality for two additional operators. These are defined as User 1 and User 2. They will be able to access this functionality by entering a PIN code assigned to them by the Master user. To set the Master PIN, scroll to Master level and press ENABLE.
Page 111
Now press CONFIRM to check that the number entered is the PIN you require. Press CHANGE to return to PIN entry. The following screen will be displayed to indicate that the Master PIN has been applied to access all functionality. Press NEXT to selectively enable functionality access for User 1 and User 2. m-630bpn-en-08...
Page 112
Configure User 1 security settings The PIN PROTECTION level screen will be displayed with User 1 highlighted, press ENABLE to configure User 1 security settings or scroll to configure an alternative User. ENABLE user 1 security settings displays the PIN entry screen for User 1. To define a four digit User 1 PIN, use the ∧...
Page 113
Now press CONFIRM to verify that the number entered is the PIN you require. Press CHANGE to return to PIN entry. To define the allowed functionality, use the ∧ /∨ keys to select the functionality and press ENABLE. User 1 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled functionality and press DISABLE.
Page 114
Configure User 2 security settings The PIN PROTECTION level screen will be displayed with User 2 highlighted, press ENABLE to configure User 2 security settings or scroll to configure an alternative User. ENABLE user 2 security settings displays the PIN entry screen for User 2. To define a four digit User 2 PIN, use the ∧...
Page 115
To define the allowed functionality, use the ∧ /∨ keys to select the functionality and press ENABLE. User 2 PIN will allow access to only the enabled functionality, to disable functionality, highlight the enabled functionality and press DISABLE. When all the required functionality has been enabled, press FINISH. m-630bpn-en-08...
Page 116
Note: Once Security Settings for User 1 and User 2 have been set by the Master, only the Master PIN will allow access to Security Settings. The HOME screen will be displayed. A PIN is now required to access all functionality. The Master PIN accesses all pump functionality and the User 1 and User 2 PINs access only the defined functionality.
Page 117
If an incorrect PIN has been entered the following screen will be displayed. NOTE: this screen will also display if the PIN entered does not allow access to that functionality. If a PIN number is entered that is already in use, the following screen will be displayed, press CHANGE to input an alternative PIN or EXIT to abort m-630bpn-en-08...
Page 118
If the PIN entered does not allow access to the functionality the following screen will be displayed. Keypad beep From SECURITY settings scroll to Keypad beep using the ∧ /∨ keys and select ENABLE. The pump will now beep at every key press. m-630bpn-en-08...
PIN entry on start-up The setting PIN entry during start-up can be used to configure the software to choose if PIN entry is required during start up. This feature also means that auto-restart capability is now independent of PIN code entry after start up. If this setting is enabled ü...
Page 120
Press ENABLE/DISABLE to turn the auto restart feature on/off (Manual mode, network mode and memodose feature only). Do not use auto restart for more than 12 times in 24 hours. We recommend remote control where a high number of starts is required. If the Auto restart feature is enabled it may cause the pump to start as soon as power is turned on.
Page 121
The ! symbol is a warning that the pump could remotely activate at any time. It will always be displayed when the pump is in any remote control mode (analog and network mode). It will also be displayed when auto restart has been enabled as the pump could activate after a power cycle, (auto-restart applies to manual mode, network mode and memodose).
Page 122
To define or edit the pump label, move the selection bar over the Pump label menu entry and press SELECT. If a pump label has been previously defined, this will be displayed on screen to allow editing, otherwise it will display the default label “WATSON-MARLOW". m-630bpn-en-08...
Page 123
Use the ∧ /∨ keys to scroll through the available characters for each digit. The available characters are 0-9, A-Z and SPACE. Press NEXT to move onto the next character, or PREVIOUS to move back to the previous character. Press FINISH to save the entry and return to the general settings menu. m-630bpn-en-08...
Page 124
Pumphead type Select GENERAL SETTINGS from the main menu. Use the ∧ /∨ keys to move the selection bar over Pumphead type and press SELECT. The following screen will be displayed. Use the ∧ /∨ keys to move the selection bar over Pumphead and press SELECT. m-630bpn-en-08...
Page 125
Use the ∧ /∨ keys to move the selection bar over the required pumphead type and press SELECT. Tube size and tube material Select Tube size from GENERAL SETTINGS, then use the ∧ /∨ keys to move the selection bar over Bore size and press SELECT.
Page 126
Use the ∧ /∨ keys to move the selection bar over the tube size to be used and press SELECT. If a LoadSure element has been selected then the tube size is displayed as pressure and bore. This screen also allows you to select the tube material used. Use the ∧...
Page 127
Use the ∧ /∨ keys to move the selection bar over the tube material to be used and press SELECT. The PUMPHEAD MODEL screen allows the tube Lot Number to be recorded for future reference. Use the ∧ /∨ keys to move the selection bar over Tube lot number and press SELECT. Use the ∧...
Page 128
Press CONFIRM followed by RE-CONFIRM to restore the defaults. Language Select language from the general settings menu to choose an alternative display language for the pump. The pump must be stopped before changing the language. Use the ∧ /∨ keys to move the selection bar to your required language. Press SELECT to confirm. m-630bpn-en-08...
Page 129
Your selected language will now be displayed on screen. Press CONFIRM to continue, all displayed text will now appear in your chosen language. Press REJECT to return to the language choice screen. MODE menu Selecting MODE menu from the main menu will navigate you to access the sub-menu shown below. This is the same as pressing the MODE key.
Troubleshooting If the pump display remains blank when the pump is switched on, make the following checks: • Check that the mains power is available to the pump. • Check the fuse in the wall plug if one is present. •...
25.1 Leak detection If a Watson-Marlow leak detector has been fitted to the pumphead, and a leak is detected; the pump will display the following message: Follow the instructions in "Tube replacement " on page 138 to replace your tube or tubing element.
Communication error (internal Attempt to reset by switching power OFF/ON. Err50 pump communications error and Or seek support. not a network error) 25.3 Technical support Watson-Marlow Fluid Technology Group Falmouth, Cornwall TR11 4RU Contact your local Watson-Marlow representative for support. www.wmftg.com/contact m-630bpn-en-08...
Drive maintenance There are no user serviceable parts inside the pump. Please contact your local Watson-Marlow representative to arrange repair. m-630bpn-en-08...
Pumphead replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 28.1 Pumphead replacement 520R 620RE, 620RE4 and 620R safeguarding Primary safety on 630 series pumps is provided by the tool-lockable pumphead guard.
Page 137
Rotor refitting Ensure that the rotor hub spacer is still installed. 620R, 620RE and 620RE4 waste port m-630bpn-en-08...
Tube replacement Always isolate the pump from the mains power supply before opening any guard or track, or performing any positioning, removal or maintenance operation. 29.1 Continuous tubing 620R 620L ≤8.0mm=230mm , 12mm/16mm=240mm m-630bpn-en-08...
29.2 Tube elements 630Du/RE and 630Du/RE4 630 Sanitary connectors 630 Industrial connectors 630Du/L m-630bpn-en-08...
Page 140
General guide to cleaning with solvents Chemical Cleaning precautions Aliphatic hydrocarbons Remove guard. Minimize rotor cap and clutch boot exposure to less than one minute (risk of attack). Aromatic hydrocarbons Remove guard. Minimize rotor cap and clutch boot exposure to less than one minute (risk of attack). Ketone solvents Remove guard.
Ordering information 30.1 Pump part numbers • • • • • Model Plug options Ingress Protection 3: S Pumphead U: UK mains plug 1: IP31 / NEMA 2 4: U 02: 620R* E: EU mains plug N: IP66 / NEMA 4X 5: Du E2: 620RE* A: American mains plug...
30.2 Tubing and element part numbers Continuous tubing for 620R pumpheads Pumpsil inch Marprene Bioprene silicone 0064.032 933.0064.032 913.A064.032 0096.032 933.0096.032 913.A096.032 0127.032 933.0127.032 913.A127.032 12.7 0159.032 933.0159.032 913.A159.032 15.9 STA-PURE inch Neoprene Series PCS 961.0064.032 920.0064.032 961.0096.032 920.0096.032 961.0127.032 920.0127.032 12.7 961.0159.032...
Page 143
LoadSure tube elements (620RE and 620RE4) 12mm Tri-clamp 17mm Tri-clamp 12mm Cam and 17mm Cam and 3/4in 3/4in Groove 3/4in Groove 3/4in STA-PURE 961.0120.PFT 961.0170.PFT Series PCS STA-PURE 966.T120.SST 966.T170.SST Series PFL Bioprene TM 933.P120.PFT 933.P170.PFT Bioprene TL 933.0120.PFT 933.0170.PFT Pumpsil 913.A120.PFT 913.A170.PFT...
Page 144
Bioprene Dispensing information Bore (mm) Litres/rev 933.E080.K40 0.01689 933.E120.K40 0.03029 Y element 12.0 933.E160.040 0.04251 16.0 933.0080.040 0.01689 933.0120.040 0.03029 Continuous 12.0 933.0160.040 0.04251 16.0 Pumpsil silicone Dispensing information Bore (mm) Litres/rev 913.AE80.K40 0.01672 913.A12E.K40 0.03214 Y element 12.0 913.A16E.K40 0.04353 16.0 913.A080.040...
Page 145
620LG element codes STA-PURE Series PCS Dispensing information Bore (mm) Litres/rev 961.E080.K40 0.01979 961.E120.K40 0.03349 Y element 12.0 961.E160.K40 0.04689 16.0 STA-PURE Series PFL Dispensing information Bore (mm) Litres/rev 966.E080.K40 0.01979 966.E120.K40 0.03349 Y element 12.0 966.E160.K40 0.04689 16.0 m-630bpn-en-08...
30.3 CIP and SIP procedures General instructions Unlock the guard and disengage the rollers. Close the guard and squeeze against the track until the latch clicks. Observe a 1m safety area. LoadSure tube elements and continuous tubing can be cleaned using CIP process. Ensure that the tubing material is chemically compatible with the cleaning agent that is to be used.
Performance data 31.1 620RE, 620RE4 and 620R performance data Pumping conditions All performance figures in this operating instruction have been recorded against peak pipeline pressures. This pump is rated to 4 bar (58psi) peak pressure when fitted with a 620RE, 620RE4 or 620LG pumphead using high-pressure tubing.
Trademarks Watson-Marlow, LoadSure, Qdos, ReNu, LaserTraceability, Pumpsil, PureWeld XL, Bioprene, Marprene are registered trademarks of Watson-Marlow Limited. Tri-Clamp is a registered trademark of Alfa Laval Corporate AB. STA-PURE Series PCS and STA-PURE Series PFL are trademarks of W.L.Gore and Associates.
Disclaimers The information contained in this document is believed to be correct but Watson- Marlow Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice. WARNING: This product is not designed for use in and should not be used for, patient- connected applications.
Publication history All versions updated, combined to single source and unified to Issue 4 09.18 m-630bpn-gb-01 630 Bp/BpN pump First published 08.16 m-630en-01 530 EN pump First published 04.2020 m-630bpn-en-08...