Page 1 FusionModule800 Smart Small Data Center V100R001 Installation Guide Issue Date 2016-11-15 HUAWEI TECHNOLOGIES CO., LTD.
Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...
Page 3: About This Document
About This Document Purpose This document describes the FusionModule800 Smart Small Data Center (Smart Module for short) in terms of the hardware installation, cable routes, installation inspection, and power-on commissioning, which helps you understand the installation and commissioning for the Smart Module in a systematic way.
Page 4 FusionModule800 Smart Small Data Center Installation Guide About This Document Symbol Description Calls attention to important information, best practices and tips. NOTE is used to address information not related to personal injury, equipment damage, and environment deterioration. Change History Changes between document issues are cumulative. The latest document issue contains all updates made in previous issues.
Page 5: Table Of Contents
FusionModule800 Smart Small Data Center Installation Guide Contents Contents About This Document ........................ii 1 Safety Precautions ......................... 1 1.1 General Safety Precautions ............................1 1.2 Electrical Safety ................................2 1.3 Battery ..................................4 1.4 Mechanical Safety ................................ 6 1.5 Others.................................... 7 2 Installation Preparations ......................
Page 6 FusionModule800 Smart Small Data Center Installation Guide Contents 3.7.4.3 Installing an Outdoor Unit ............................ 57 3.7.5 Exhausting Nitrogen from the Indoor Unit ......................59 3.7.6 Connecting Refrigerant Pipes ..........................61 3.7.6.1 Laying Out Pipes Inside a Cabinet ........................61 3.7.6.2 Connecting Refrigerant Pipes ..........................68 3.7.7 Connecting Water Pipes ............................
Page 7 FusionModule800 Smart Small Data Center Installation Guide Contents 4.5.4 Connecting Cables Between the Battery and the UPS ................... 177 4.6 Cable Connections to the Monitoring System ......................177 4.6.1 ECC800 Ports ................................ 177 4.6.2 Connecting a Monitoring Cable to the Door Status Sensor ................... 178 4.6.3 Connecting VCN500 Cables ..........................
Page 8 FusionModule800 Smart Small Data Center Installation Guide Contents B Acronyms and Abbreviations ....................223 Issue 02 (2016-11-15) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.
Page 9: Safety Precautions
1.1 General Safety Precautions This section describes safety precautions for installing, operating, and maintaining a smart module. Declaration Huawei will not be liable for any consequences of the following scenarios:  Running in conditions not specified in this manual ...
Page 10: Electrical Safety
Only trained and qualified personnel are allowed to remove safety facilities and inspect the equipment.  Only personnel certified or authorized by Huawei are allowed to replace or change the equipment or components (including software).  Installation personnel must report faults or errors that might cause serious safety issues to related owners.
Page 11 FusionModule800 Smart Small Data Center Installation Guide 1 Safety Precautions High Voltage  Devices are powered by high-voltage power source. Direct or indirect contact (through damp objects) with the power source may result in serious injury.  Non-standard and improper operations under high voltage may result in fire and electric shocks.
Page 12: Battery
FusionModule800 Smart Small Data Center Installation Guide 1 Safety Precautions  To prevent electrostatic-sensitive components from being damaged by the static on human bodies, you must wear a well-grounded ESD wrist strap when touching the device or handling boards or application-specific integrated circuits (ASICs).
Page 13 FusionModule800 Smart Small Data Center Installation Guide 1 Safety Precautions  Use special insulated tools.  Wear protective goggles and take other necessary protective measures.  Wear rubber gloves and a protective coat to guard against electrolyte overflow.  When handling a battery, ensure that its electrodes are upward. Leaning or reversing batteries is prohibited.
Page 14: Mechanical Safety
FusionModule800 Smart Small Data Center Installation Guide 1 Safety Precautions When moving or handling a battery whose electrolyte leaks, note that the leaking electrolyte may hurt human bodies. If the electrolyte leaks, immediately use the following substances to neutralize and absorb the leaked electrolyte: ...
Page 15: Others
FusionModule800 Smart Small Data Center Installation Guide 1 Safety Precautions Moving Heavy Objects  Be careful to prevent injury when moving heavy objects.  To prevent injury, when moving the chassis outwards, be aware of unfixed or heavy objects on the chassis.
Page 16: Installation Preparations
FusionModule800 Smart Small Data Center Installation Guide 2 Installation Preparations Installation Preparations 2.1 Documents Prepare and familiarize yourself with the following documents before installation. Table 2-1 Documents for hardware installation Obtaining Method Document Function (Remarks) UPS2000-G-(6 kVA-10 kVA) Provides guidance about the...
Page 17: Tools And Instruments
FusionModule800 Smart Small Data Center Installation Guide 2 Installation Preparations Obtaining Method Document Function (Remarks) connecting cables. 2.2 Tools and Instruments Prepare the tools and meters required for installation. Table 2-2 General tools and instruments Name, Specifications, and Appearance Protective gloves...
Page 18 FusionModule800 Smart Small Data Center Installation Guide 2 Installation Preparations Name, Specifications, and Appearance Wire stripper Hydraulic pliers Wire clippers Crimping tool Multimeter Electroprobe Heat shrink tubing Cable ties Hammer drill Electric screwdriver Table 2-3 Tools and instruments for installing air conditioners...
Page 19 FusionModule800 Smart Small Data Center Installation Guide 2 Installation Preparations Name, Specifications, and Appearance Oxygen Acetylene Hot melt device Clamp meter Pressure gauge (1 Leather hose (3 Pipe bender Insulation gloves PCS) PCS) Nitrogen Reducing valve Vacuum pump Water pipe thread...
Page 20: Checking The Installation Environment
FusionModule800 Smart Small Data Center Installation Guide 2 Installation Preparations 2.3 Checking the Installation Environment Ensure that the installation environment meets the requirements before installation. Table 2-4 Installation environment checklist Check Item Specifications Check Result □ Passed □ Failed ...
Page 21: Site Requirements
The cabinet layouts shown in the figures are for ease of description and do not provide reference for engineering layout.  If the site conditions do not meet the space requirements, contact Huawei technical support.  The Smart Module can be installed with one side against a wall.
Page 22 FusionModule800 Smart Small Data Center Installation Guide 2 Installation Preparations Figure 2-1 Space requirements for a cold-aisle containment Figure 2-2 Space requirements for a hot-aisle containment Table 2-6 Cabinet information Cabinet Type Dimensions (H x W x D) Weight (Empty...
Page 23: Installation Scenarios
FusionModule800 Smart Small Data Center Installation Guide 2 Installation Preparations Weight (Empty Cabinet Type Dimensions (H x W x D) Cabinet) Battery cabinet (deployed 2000 mm x 600 mm x 1100 mm (or 140 kg outside the aisle 1200 mm)
Page 24 FusionModule800 Smart Small Data Center Installation Guide 2 Installation Preparations (7) Camera The IT cabinet to the left of the Converged Cabinet houses various components depending on the configurations. Figure 2-4 shows the recommended layout. Figure 2-4 Component layout in the IT cabinet to the left of the Converged Cabinet...
Page 25: Personnel Requirements
Only trained and qualified personnel who fully understand basic safety precautions are allowed to install and operate a modular data center. Huawei will not be liable for any consequence caused by the violation of this document. The requirements are as follows: ...
Page 26: Hardware Installation
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Hardware Installation 3.1 Transportation and Unpacking 3.1.1 Cabinet Transportation and Unpacking Context  Only trained personnel are allowed to move the cabinet. Remove the packed cabinet from the pallet using a pallet truck and move the cabinet to the installation position.
Page 27 Check against the packing list that the equipment and fittings are correct and complete. If some fittings are missing or do not comply with the packing list, record the information and contact your local Huawei office immediately. After checking that the cabinet is intact, remove the screw assemblies that secure the...
Page 28 Check against the packing list that the equipment and fittings are correct and complete. If some fittings are missing or do not comply with the packing list, record the information and contact your local Huawei office immediately. After checking that the Converged Cabinet is intact, remove the L-shaped brackets that secure the cabinet to the pallet.
Page 29 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-3 Removing the L-shaped brackets Figure 3-4 Installing the cabinet lower sealing plates The middle two screws in the cabinet rear are used to secure the latch. Connect the ramps to the rear door side of the pallet and extend the ramps, and then...
Page 30: Air Conditioner Transportation And Unpacking
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-5 Installing ramps Raise the six leveling feet to the highest point using an adjustable wrench, and push the cabinet to the installation position over castors. ----End 3.1.2 Air Conditioner Transportation and Unpacking ...
Page 31 3 Hardware Installation Step 3 Check the type and quantity of fittings against the packing list. If some fittings are missing or do not comply with the packing list, record the information and contact your local Huawei office immediately. ----End Unpacking the Outdoor Unit Step 1 Verify that the outdoor unit package is intact.
Page 32: Optional) Removing The Aisle Containment
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-7 Hoisting an outdoor unit ----End 3.2 (Optional) Removing the Aisle Containment Prerequisites The cabinets have been transported to the destination and unpacked. Context If the site elevator is too small to transport a cabinet, remove the aisle containment from the cabinet.
Page 33 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Record the pad cable route because you need to bind the pad cable along the original route in subsequent installation. Figure 3-8 Removing the pad cable Step 3 Lift the cabinet door until it is separate from the hinge, and remove the front door, as shown Figure 3-9.
Page 34 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation  The cabinet front door is heavy. Arrange at least two persons to carry the door.  Before removing the cabinet door, disconnect the ground cable between the cabinet door and the cabinet.
Page 35 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-10 Removing an air director Step 5 Remove the fan assembly from the top of the aisle containment, as shown in Figure 3-11. Issue 02 (2016-11-15) Huawei Proprietary and Confidential...
Page 36 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation  A step ladder is required in this step.  If no fan assembly is configured, remove the upper sealing plate from the aisle containment in the same manner. Figure 3-11 Removing a fan...
Page 37 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-12 Removing a bottom sealing plate Step 7 Unscrew the aisle containment from the cabinet using a Phillips screwdriver, as shown in Figure 3-13. Issue 02 (2016-11-15) Huawei Proprietary and Confidential...
Page 38 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-13 Removing an aisle containment Step 8 Remove other aisle containments in the same way. Step 9 Transport the removed air director, glass door, fan assembly, and aisle containment to the installation position together with the cabinet using an elevator.
Page 39: Adjusting The Positions Of Aisle Side Sealing Plates
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-14 Positioning pole on an air director (1) Positioning pole ----End 3.3 Adjusting the Positions of Aisle Side Sealing Plates Context  The Converged Cabinet has been configured with aisle side sealing plates on both sides before delivery.
Page 40 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Set the removed materials aside for they will be used in subsequent installation steps. Figure 3-15 Removing an aisle side sealing plate from the Converged Cabinet Step 2 Remove the other aisle side sealing plate in the same way.
Page 41 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation  Align the sealing plate fasteners with those in front of the appropriate sealing frame.  Obtain the sealing plate fasteners from the Converged Cabinet fitting bag. Figure 3-16 Installing sealing plate fasteners on an end cabinet...
Page 42: Adjusting The Positions Of Cabinet Side Panels
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-17 Installing an aisle side sealing plate on an end cabinet Step 5 Install an aisle side sealing plate on the other end cabinet in the same manner. ----End 3.4 Adjusting the Positions of Cabinet Side Panels...
Page 43 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Procedure Step 1 Unscrew the side panels from the IT cabinet, as shown in Figure 3-18. Set the removed materials aside for they will be used in subsequent installation steps.
Page 44: Adjusting The Positions Of Battery Cabinet Side Panels
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation 3.4.2 Adjusting the Positions of Battery Cabinet Side Panels If an auxiliary battery cabinet (without circuit breakers) is deployed in the Smart Module, remove the panel on one side of the main battery cabinet and install the side panel on the outer side of the auxiliary cabinet.
Page 45 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation  To ensure the cabinet steadiness, adjust all the six anchor bolts at the bottom of the cabinet in place.  Do not remove the anchor bolts. Otherwise, rework is required if the cabinet height does not meet requirements.
Page 46: Installing A Fan Assembly
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Remove the screws that securing connecting kits from the cabinet, take off the connecting kits, and properly store the removed screws, as shown by (1) in Figure 3-20. The four connecting kits for the Converged Cabinet are bound at the upper left position of the front door frame.
Page 47: Installing An Air Conditioner
3.7 Installing an Air Conditioner 3.7.1 Materials Refrigerant R410A (Optional) Do not use unqualified refrigerant. Huawei will not be liable for any equipment damage caused by unqualified refrigerant. Customers can purchase this material from Huawei or other vendors. Verify that the...
Page 48 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Place the refrigerant tank indoors for 24 hours. Use a point thermometer to measure the outer surface temperature of the refrigerant tank, and connect a pressure gauge to the tank to measure the internal pressure, as shown in Figure 3-22.
Page 49 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Saturation Gauge Saturation Gauge Saturation Gauge Temperatu Pressure Temperatu Pressure Temperatu Pressure re (° C) (MPa) re (° C) (MPa) re (° C) (MPa) 1.19 2.04 3.26 1.23 3.34 1.27 2.15...
Page 50 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Water pipe Figure 3-24 shows how to connect a drainpipe. Figure 3-24 Connecting a drainpipe (1) Drainpipe connector: BSPT (2) Rigid pipe conversion adapter: (3) Rigid pipe: 1/2-inch, delivered with the air BSPP 1/2 inch;...
Page 51 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-25 Connecting a water inlet pipe (1) Connector with inner screw (2) Rigid pipe conversion adapter: (3) Rigid pipe: thread: G 1/2 inch, delivered G 1/2 inch; connected to a rigid...
Page 52: Installation Layout
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation  The height of a U-shaped pipe clamp equals the pipe diameter with thermal insulation foam minus 5 mm. The pipe supports are to be purchased by the customer. ...
Page 53 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation  If the indoor unit is placed higher than the outdoor unit, the maximum height deviation between them should be less than or equal to 5 meters.  The height deviation refers to the distance from the stop valves of the indoor unit to the stop valves of the outdoor unit.
Page 54: Optional) Installing The Indoor Unit
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-28 Layout of downward piping (1) Oil trap (2) Tilted gas pipe (3) Tilted liquid pipe 3.7.3 (Optional) Installing the Indoor Unit Context This section describes how to install the third air conditioner in the IT cabinet (to the left of the Converged Cabinet).
Page 55 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-29 Removing the baffle plate Remove screws from the mounting bar and move the entire mounting bar 50 mm towards the cabinet exterior, as shown in Figure 3-30. ...
Page 56 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-30 Removing screws from a mounting bar (unit: mm) Step 2 Install two air conditioner guide rails respectively at the bottom of both sides of the cabinet, and secure both ends of each guide rail using eight M5x10 screws in total, as shown in Figure 3-31.
Page 57 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-31 Installing guide rails Step 3 Engage floating nuts into appropriate positions on the cabinet column using a floating nut mounting bar or a flat-head screwdriver, as shown in Figure 3-32.
Page 58 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-33 Installing floating nuts Step 4 Push the indoor unit into the cabinet bottom along the guide rails, and secure the indoor unit using eight M6x12 screws, as shown in Figure 3-34.
Page 59 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-35 Installing an air conditioner control unit Step 6 (Optional) Install an air director.  When there are more than six cabinets in the cold aisle and the indoor unit is installed inside the cabinet, install an air director in front of the indoor unit.
Page 60 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-36 Installing air director guide rails Install and secure air director fasteners on the side rack rails using screws. Select an appropriate mode to install the delivered air director fasteners from...
Page 61 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-37 Installing mode 1 Figure 3-38 Installing mode 2 Install an air director in front of the indoor unit in the cabinet and secure the control unit using four M5 tapping screws, as shown in Figure 3-39.
Page 62 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-39 Installing an air director Figure 3-40 Positioning pole on an air director (1) Positioning pole ----End Issue 02 (2016-11-15) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.
Page 63: Installing An Outdoor Unit
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation 3.7.4 Installing an Outdoor Unit 3.7.4.1 Installation Requirements Precautions  An outdoor unit must be installed by professionals. Incorrect installation will cause fire, electric shocks, damage, and water leaks. ...
Page 64: Space Requirements
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-41 Concrete base requirements 3.7.4.2 Space Requirements Single Outdoor Unit A single outdoor is recommended to be installed against a wall, as shown in Figure 3-42. Figure 3-42 Space requirements for installing single outdoor unit If the outdoor unit cannot be installed against a wall or the local outdoor temperature may be below –10°...
Page 65: Installing An Outdoor Unit
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-43 Space requirements for installing an air baffle Multiple Outdoor Units When multiple outdoor units are to be installed, if they cannot be installed against a wall or the local outdoor temperature may be below –10° C, place an air baffle at the air intake side of each outdoor unit.
Page 66 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation  Move the outdoor unit close to the installation position before unpacking. You are recommended to stand the outdoor unit during transportation. If tilt is not avoidable, the tilt degree cannot exceed 15° .
Page 67: Exhausting Nitrogen From The Indoor Unit
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-46 Installing an outdoor unit ----End 3.7.5 Exhausting Nitrogen from the Indoor Unit Context Nitrogen is exhausted from the indoor unit through both the gas pipe needle valve and liquid pipe needle valve of the indoor unit stop valve.
Page 68 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-47 Stop valve (1) Needle valve nut (2) Rear cover nut (3) Black plastic nut Procedure Step 1 Open the stop valves on the gas pipe and liquid pipe of the indoor unit in turn using a 5 mm hex key.
Page 69: Connecting Refrigerant Pipes
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation There should be a great sound of airflow during the exhausting. Figure 3-49 Exhausting nitrogen from an indoor unit (1) Pressure gauge (2) Gas pipe needle valve (3) Liquid pipe needle valve When exhausting nitrogen, do not remove the valve plug in case of losing it.
Page 70 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-50 Pipe assembly (1) Liquid pipe (2) Gas pipe (3) Sheet metal  Figure 3-50 describes how to route pipes inside a cabinet for the scenario with double air conditioners with top pipe routing.
Page 71 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-51 Top pipe routing inside the Converged Cabinet  Laying out pipes inside the IT cabinet Remove the six cable rings from the side-routed pipe in the rear of the IT cabinet, as...
Page 72 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-52 Removing cable rings Take the binding plate from the pipe fitting bag, and secure it to the rear of the IT cabinet using the screws removed in the previous step, as shown in Figure 3-53.
Page 73 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-53 Installing a binding plate Lay out pipes inside the IT cabinet, as shown in Figure 3-54. Issue 02 (2016-11-15) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.
Page 74 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-54 Top pipe routing inside the IT cabinet Bottom Pipe Routing  Laying out pipes inside the Converged Cabinet Figure 3-55 shows the pipe layout. Issue 02 (2016-11-15) Huawei Proprietary and Confidential...
Page 75 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-55 Bottom pipe routing inside the Converged Cabinet  Laying out pipes inside the IT cabinet Figure 3-56 shows the pipe layout. Issue 02 (2016-11-15) Huawei Proprietary and Confidential...
Page 76: Connecting Refrigerant Pipes
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-56 Bottom pipe routing inside the IT cabinet 3.7.6.2 Connecting Refrigerant Pipes Prerequisites Check that the nuts on the needle valve and rear cover of the air conditioner are tightened.
Page 77 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation  When connecting the indoor and outdoor units, seal the pipe after the welding break exceeds 15 minutes to prevent dust and water from entering the pipe.  To avoid burning the bottom panel, top panel, side panel, internal components, other pipes, thermal insulation foam, power cables, and labels, take protective measures, such as spreading a piece of wet cloth, around the welding position.
Page 78 Check that the PTFE washer on the stop valve and the inner protruding surface of the active connector nut are free of impurities and scratches. Clean up impurities using alcohol or a wet cloth. For any scratch, contact Huawei technical support for replacement.
Page 79 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation  Tighten the liquid pipe stop valve using a 27# torque wrench to a torque of 35–37 N· m. Tighten the gas pipe stop valve using a 36# torque wrench to a torque of 50–52 N· m.
Page 80 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Item Pipe Nut Needle Valve Nut Rear Cover Nut Nut Size Tighteni Nut Size Tighteni Nut Size Tighteni Torque Torque Torque (N· m) (N· m) (N· m) stop valve Step 4 Take out the outdoor unit stop valve pipe from the outdoor unit fitting bag and connect the...
Page 81: Connecting Water Pipes
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation 3.7.7 Connecting Water Pipes The water pipes to be connected onsite include humidifier water inlet pipes and condensate drainpipes. Route pipes from the top or bottom based on site requirements.
Page 82 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-62 Connecting a water inlet pipe (1) Connector with inner screw (2) Rigid pipe conversion adapter: (3) Rigid pipe: thread: G 1/2 inch, delivered G 1/2 inch; connected to a rigid...
Page 83 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-63 Installing the humidifier water inlet pipe The other end is a reserved G 1/2 inch connector with inner screw threads. Connect the other end to a hose or rigid pipe based on site requirements.
Page 84 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-64 Top routing of the water inlet pipe  Route the bottom water inlet pipe. Remove the baffle plate for the water pipe hole from the bottom of the cabinet, as...
Page 85 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-65 Removing the baffle plate from the bottom of the cabinet Figure 3-66 Bottom routing of the water inlet pipe Issue 02 (2016-11-15) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.
Page 86: Connecting The Condensate Drainpipe
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation After routing water pipes, secure them to the pipe assembly using cable ties, and seal the cable hole using firestop putty. ----End 3.7.7.2 Connecting the Condensate Drainpipe Context The air conditioner condensate drainpipe inside the cabinet can be routed from top or bottom.
Page 87 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation The object shown in the broken line box is the drainpipe connector with outer screw threads delivered with air conditioners. The hose clamp (part 5) is used in standard configuration. Other parts are not configured and need to be purchased onsite.
Page 88 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation  An arrow on the check valve body indicates the flow direction. Ensure that the water flow direction is consistent with the direction of the arrow when the water pipe connects to the check valve.
Page 89 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-70 Connecting a drainpipe Step 2 Route the bottom drainpipe. The air conditioner fitting bag contains drainpipe connectors. Choose hoses or rigid pipes based on site requirements. Remove the baffle plate for the water pipe hole from the bottom of the cabinet, as shown Figure 3-71.
Page 90 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-71 Removing the baffle plate from the bottom of the cabinet Figure 3-72 Bottom drainpipe routing Issue 02 (2016-11-15) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.
Page 91: Leakage Test With Nitrogen
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation After routing water pipes, secure them to the pipe assembly using cable ties, and seal the cable hole using firestop putty. ----End 3.7.8 Leakage Test with Nitrogen Context  The leakage test with nitrogen described in this section is dedicated for testing the leaks of the indoor unit and the pipes connected to it.
Page 92: Connecting Cables
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-73 Leakage test with nitrogen (1) Reducing valve (2) Nitrogen cylinder (3) Low pressure gauge (4) High pressure gauge (5) Gas pipe needle valve (6) Liquid pipe needle valve Step 3 Inject 3.5 MPa nitrogen and preserve the pressure for 24 hours.
Page 93 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-74 Front panel of the air conditioner control unit (1) Ground point (2) Rectifier (3) Power supply unit (PSU) (4) FE_2 port (to (5) CAN_IN (input port of the...
Page 94 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-76 Electrical ports on the indoor unit (1) Electric heater (2) Wiring terminals for customer (X2.1, X2.2, and X2.3 contactor (required if an connect to P, Q, and E on the outdoor unit. X2.4 and X2.5 are electric heater is reserved to connect to the port for reporting common alarms.
Page 95 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation  For the third air conditioner, connect all the cables shown in Figure 3-77 except cable 1 onsite. For the scenario with single air conditioner or double air conditioners, connect cables 3, 4, and 10 only.
Page 96 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Applicab Cable Cable From Remarks Name Specifications Scenario default. Route cables from the IT cabinet to the PDB in the Converged Cabinet along the air conditioner pipes. PDB XT4-4 INPUT1 port on 2 x 1.5 mm...
Page 97 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Applicab Cable Cable From Remarks Name Specifications Scenario J3 cable X101, J3 port on the air Connected onsite X102, and conditioner X103 ports control unit on the indoor unit X101,...
Page 98: Vacuumization
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Applicab Cable Cable From Remarks Name Specifications Scenario cable XT4-2, and electric control XT4-3 box of the outdoor correspond unit to outdoor units 3, 2, and 1, respectively Signal X2.1, X2.2,...
Page 99 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-78 Vacuumization (1) Vacuum (2) Pressure (3) Gas pipe needle (4) Liquid pipe needle pump gauge valve valve Step 2 In the beginning, the vacuum pump makes loud noises and exhausts white smoke from the exhaust vent.
Page 100: Installing Batteries
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation After vacuumization is complete, see Figure 3-48 to open the stop valves for the gas pipe and liquid pipe of the outdoor unit. ----End 3.8 Installing Batteries If batteries are configured, perform the following steps to install them.
Page 101 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Correct Method for Connecting Battery Cables  When the length of a battery cable equals the distance between two battery terminals, connect the cable straight through, as shown in Figure 3-80.
Page 102 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-82 Incorrect battery cable connection method Precautions for Connecting Battery Cables  For details about how to connect battery cables, see the battery cable connection diagram delivered with the cables.
Page 103 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-83 Installing a separator  Route and secure cables between layers along the rack rail in the vertical direction, as shown by (1) in Figure 3-84.  Route and secure cables between layers along the tray supporting beam in the horizontal...
Page 104 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation shown by (2) in Figure 3-87. Connect cables to the battery, as shown by (3) in Figure 3-87. Figure 3-85 Removing the circuit breaker panel Figure 3-86 Connecting strong-current power cables to circuit breakers (1)
Page 105 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-87 Connecting strong-current power cables to circuit breakers (2) Connecting Cables to the MCBs in a Battery Cabinet Before connecting cables, ensure that the miniature circuit breakers (MCBs) are OFF.
Page 106 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-88 Removing the MCB panel Figure 3-89 Connecting strong-current power cables to MCBs (1) Issue 02 (2016-11-15) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.
Page 107 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-90 Connecting strong-current power cables to MCBs (2) Installing Panels Reinstall the circuit breaker panel. Secure filler panels to the rack rails on the rear door, as shown in Figure 3-91.
Page 108: Installing The Battery Pack
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation 3.9 Installing the Battery Pack Context The battery pack is installed at the bottom of the IT cabinet adjacent to the Converged Cabinet.  If no air conditioner is installed in the IT cabinet, install battery packs from bottom to top starting from the 1 U position above the cabinet bottom.
Page 109: Installing Cable Troughs
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-93 Installing heavy guide rails Step 4 Push the battery back onto the guide rails, and secure the battery pack to the cabinet rack rails using mounting ears and screws, as shown in Figure 3-94.
Page 110: Removing The Binding Plate
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation 3.10.1 Removing the Binding Plate Prerequisites A cable trough is determined to be installed. Context Install a binding plate at the top of the cabinet, as shown in Figure 3-95.
Page 111: Installing A 600 Mm Wide Cable Trough
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-96 Removing a binding plate Step 2 Remove other binding plates in the same way. ----End 3.10.2 Installing a 600 mm Wide Cable Trough Context Install two 600 mm wide cable troughs on the top of every 600 mm wide cabinet. When installing cable troughs, first install two cable troughs at the top of the end cabinet, and then install the other cable troughs at the top of other cabinets along the aisle in sequence.
Page 112 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation When installing cable troughs, be aware of PDU2000 cables at the top of the cabinet:  After cable troughs above the front and rear doors are installed, place the PDU2000 cables in the cable trough above the rear door.
Page 113 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Step 3 Install the other vertical plate into the mounting hole in the second row counting from the front door to the rear door in the same way. Tighten one M5x10 tapping screw inside each of...
Page 114 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation as shown in Figure 3-102. (By default, insert the clasps into the two adjacent square holes in the middle. In actual conditions, determine the square holes as required.) Figure 3-102 Installing a partition plate Step 6 Install adjacent cable troughs in the same way.
Page 115: Installing An 800 Mm Wide Cable Trough
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation 3.10.3 Installing an 800 mm Wide Cable Trough An 800 mm wide cable trough (BOM number: 21501140) is installed on the top of an 800 mm wide cabinet. The installation method is similar to the method for installing a 600 mm wide cable trough.
Page 116: Installing A Pad
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-105 Installing a SIM card Step 3 Reconnect the signal cable to the panel of the ECC800 main control module based on the recorded position. Step 4 Install the antenna.
Page 117 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Context The pad is installed on the door of the Converged Cabinet, as shown in Figure 3-107. Figure 3-107 Pad installation position (1) Pad installation position Procedure Step 1 Adjust the width and height of the pad mounting support to match the pad size.
Page 118 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-108 Adjustment screws (1) Adjustment screws Step 2 Remove the nut from the pad mounting support, mount the support onto the mounting hole in the front door of the cabinet, and then secure the support to the mounting hole using the nut.
Page 119 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Ensure that the pad is installed securely and reliably. Figure 3-110 Installing a pad Step 5 Connect the pad charge cable. Issue 02 (2016-11-15) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.
Page 120: Optional) Installing A Vcn500
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation  The pad charge cable has been routed near the charge port on the rear door of the Converged Cabinet.  To connect the pad charge cable, connect the charge conversion adapter obtained from the pad package to the charge port, and then connect the pad charge cable to the charge conversion adapter.
Page 121 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-112 VCN500 installation position Procedure Step 1 Select VCN500 mounting holes on the IT cabinet, adjust the guide rails or trays, and install floating nuts. Step 2 Place the VCN500 with caution into the IT cabinet, and gently press down buttons on the left...
Page 122: Installing T/H Sensors (In Cold Aisle Containments)
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-114 Installing a VCN500 Step 4 Connect the VCN500 power cable to the appropriate PDU2000. ----End 3.11.4 Installing T/H Sensors (in Cold Aisle Containments) This section describes how to install T/H sensors in cold aisle containments.
Page 123 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-115 Installing a T/H sensor inside an aisle (on a left rack rail) Figure 3-116 Installing a T/H sensor outside an aisle Step 2 Set DIP switches for the T/H sensors and connect communications cables to them.
Page 124 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-117 DIP switch on a T/H sensor Figure 3-118 Address and DIP switch setting on a T/H sensor Description about the cable connection to and DIP switch setting on a T/H sensor: ...
Page 125 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation  T/H sensors appeared as connect to air conditioner control unit 3 in series.  Each of the T/H sensors connected in series has a unique address.  The DIP switch address for T/H A is always 21. T/H A connects to air conditioner control units 1 as the last T/H sensor connected in series.
Page 126 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-120 T/H sensor layout and DIP switch address (1 cabinet and 1 air conditioner) Figure 3-121 T/H sensor layout and DIP switch address (2 cabinet and 1 air conditioner)
Page 127 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-122 T/H sensor layout and DIP switch address (3 cabinet and 1 air conditioner) Figure 3-123 T/H sensor layout and DIP switch address (4 cabinet and 1 air conditioner)
Page 128 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-124 T/H sensor layout and DIP switch address (5 cabinet and 1 air conditioner) Figure 3-125 T/H sensor layout and DIP switch address (6 cabinet and 1 air conditioner)
Page 129 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-126 T/H sensor layout and DIP switch address (7 cabinet and 1 air conditioner) Figure 3-127 T/H sensor layout and DIP switch address (2 cabinets and 2 air conditioners)
Page 130 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-128 T/H sensor layout and DIP switch address (3 cabinets and 2 air conditioners) Figure 3-129 T/H sensor layout and DIP switch address (4 cabinets and 2 air conditioners)
Page 131 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-130 T/H sensor layout and DIP switch address (5 cabinets and 2 air conditioners) Figure 3-131 T/H sensor layout and DIP switch address (6 cabinets and 2 air conditioners)
Page 132 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-132 T/H sensor layout and DIP switch address (7 cabinets and 2 air conditioners) Figure 3-133 T/H sensor layout and DIP switch address (8 cabinets and 2 air conditioners)
Page 133 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-134 T/H sensor layout and DIP switch address (3 cabinets and 3 air conditioners) Figure 3-135 T/H sensor layout and DIP switch address (4 cabinets and 3 air conditioners)
Page 134 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-136 T/H sensor layout and DIP switch address (5 cabinets and 3 air conditioners) Figure 3-137 T/H sensor layout and DIP switch address (6 cabinets and 3 air conditioners)
Page 135: Installing T/H Sensors (In Hot Aisle Containments)
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-139 T/H sensor layout and DIP switch address (8 cabinets and 3 air conditioners) ----End 3.11.5 Installing T/H Sensors (in Hot Aisle Containments) This section describes how to install T/H sensors in hot aisle containments.
Page 136 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-140 Installing a T/H sensor (on a left rack rail) Step 2 Set DIP switches for the T/H sensors and connect communications cables to them. Figure 3-141 DIP switch on a T/H sensor...
Page 137 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-142 Address and DIP switch setting on a T/H sensor Description about the cable connection to and DIP switch setting on a T/H sensor:  T/H sensors appeared as connect to air conditioner control unit 1 in series.
Page 138 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-143 Connecting T/H sensors in series  T/H is short for temperature and humidity sensor. A/C is short for air conditioner. Addr is short for DIP switch address. ...
Page 139 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-145 T/H sensor layout and DIP switch address (3 cabinets and 2 air conditioners) Figure 3-146 T/H sensor layout and DIP switch address (4 cabinets and 2 air conditioners)
Page 140 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-148 T/H sensor layout and DIP switch address (6 cabinets and 2 air conditioners) Figure 3-149 T/H sensor layout and DIP switch address (7 cabinets and 2 air conditioners)
Page 141 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-151 T/H sensor layout and DIP switch address (3 cabinets and 3 air conditioners) Figure 3-152 T/H sensor layout and DIP switch address (4 cabinets and 3 air conditioners)
Page 142: Installing A Camera
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-154 T/H sensor layout and DIP switch address (6 cabinets and 3 air conditioners) Figure 3-155 T/H sensor layout and DIP switch address (7 cabinets and 3 air conditioners)
Page 143 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation  The network cable used for camera communication has been prepared. Context This section describes how to install and commission a camera. Two persons are required for the commissioning. ...
Page 144 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-158 Installing an SD card Step 2 Align the mounting holes in the dome camera base with those in the mounting plate, and screw the camera to the mounting plate, as shown in Figure 3-159.
Page 145 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-160 Triple-axis adjustment Step 3 Install the mounting plate with the camera at the top of the front door of the end cabinet, as shown in Figure 3-161. Figure 3-161 Installing a camera mounting plate Step 4 Connect the camera monitoring cable.
Page 146 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Device cables not mentioned in the document do not need to be connected onsite and should be insulated only. Step 5 Adjust monitoring images, as shown in Figure 3-162. Determine an appropriate installation angle and enable manual iris control.
Page 147: Installing A Smart Eth Gateway
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-163 Installing an inner cover Step 7 Install the front cover of the camera in the direction shown in Figure 3-164, and tighten the screws on the front cover.
Page 148 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Prerequisites  Smart ETH gateways, guide rails (delivered with smart ETH gateways), screws, and other installation accessories are available.  The number and installation positions of smart ETH gateways have been determined.
Page 149 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-166 Position 2 for installing a smart ETH gateway (1) Smart ETH gateway The methods for installing a smart ETH gateway on the two positions are similar. This section describes how to install a smart ETH gateway on the M-shaped cable trough.
Page 150: Installing An Independent Deployment Ai/Di Unit
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Press the lower part of the smart ETH gateway to clamp the smart ETH gateway onto the guide rail. Shake the smart ETH gateway in different directions to ensure that it is reliably installed.
Page 151 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Step 2 Determine the mounting holes for the independent deployment AI/DI unit based on the IT cabinet layout. Engage floating nuts into appropriate mounting holes in the rack rail of the cabinet using a floating nut mounting bar.
Page 152: Connecting A Cable To The Wlds900 Water Sensor
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation ----End 3.11.9 Connecting a Cable to the WLDS900 Water Sensor Context  The water sensor is composed of the water detection cable (BOM number: 33010445), water detector (BOM number: 33010352), and conversion cable (packed with the water detector).
Page 153 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-174 Water sensor (1) Water detector (2) Conversion cable end A, (3) Conversion connected to the water detector cable (4) Conversion cable end B, (5) Water detection cable end A,...
Page 154 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-175 Laying out the water detection cable (1) Factory-installed water detector cable (2) Water detector Procedure Step 1 Install the water detector. Remove the cover from the water detector, as shown in Figure 3-176.
Page 155 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-176 Removing the cover from the water detector Install the water detector bottom plate in the Converged Cabinet using two M3 screws, as shown in Figure 3-177. The screws for installing a water detector bottom plate are in the Converged Cabinet fitting bag.
Page 156 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Step 2 Figure 3-178 shows how to connect the water detection cable to the conversion cable. Figure 3-178 Connecting cables (1) Conversion cable end B, connected to (2) Water detection cable end A, connected...
Page 157: Installing A Smoke Detector
FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Figure 3-180 Installing fasteners When laying out the water detection cable, ensure that the water detector is close to the Converged Cabinet to facilitate further cable connections. Step 7 Place the water detection cable onto the fastener, secure the fastener, and keep the water...
Page 158 FusionModule800 Smart Small Data Center Installation Guide 3 Hardware Installation Step 3 Align the mounting holes in the smoke detector with those in its base, and then rotate the smoke detector until it is secured. Figure 3-182 Installing a smoke detector...
Page 159: Cable Routing
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Cable Routing 4.1 System Cabling Rules Attaching Cable Labels A cable label must be consistent with the corresponding IT cabinet number. Find the corresponding cable based on the wiring diagram in the cable fitting bag, and attach the corresponding cable label taken out from the cable fitting bag to both ends of the cable by wrapping the ends.
Page 160 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-1 Neatly organizing cables Keep a large number of cables neat and appealing in a network cabling cabinet by using cable organizers. Move the excess parts of cables in unnoticeable positions, as shown in Figure 4-2.
Page 161 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-3 Binding cables in different colors Cable Spacing Requirements Comply with the following requirements if possible to lay out different types of cables: Separate AC and DC power cables from diverse non-shielded signal cables. Keep the cable spacing greater than 100 mm or use grounded metal for isolation purposes.
Page 162 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing If a number of wire terminals are connected to a multi-point connector, provide slack and arrange them neatly to prevent stress on certain wires, as shown in Figure 4-5. Figure 4-5 Cable connections Protect cable holes in a metal kit with grommet strips.
Page 163 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-6 Cutting off the excess part of a cable tie Do not use cable ties at a place where the cables are bent. Otherwise, the cable cores may break due to strong stress, as shown in Figure 4-7.
Page 164: Cable Routes
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-8 Direction for securing cable ties 4.2 Cable Routes General Cable Route Figure 4-9 shows the routes of power cables and signal cables. When routing cables, leave a distance of at least 100 mm between power cables and signal cables.
Page 165 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-9 Cable routes (1) Power cable (2) Signal cable The Converged Cabinet fitting bag contains 70 plastic cable ties that can be installed on holes at the top of the cabinet for binding cables, as shown in Figure 4-10.
Page 166 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-10 Installing a plastic cable tie Emergency Fan Cable Route The emergency fan components are installed at the top of the aisle containment by default. The emergency fan power cable needs to be connected onsite, as shown in Figure 4-12.
Page 167 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-11 Removing the cover from the XT7 terminal block Issue 02 (2016-11-15) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.
Page 168 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-12 Connecting cables to the emergency fan component Door Status Sensor Cable Route The door status sensor in each cabinet connects to the independent deployment AI/DI unit at the rear door of the IT cabinet over the delivered cable. Then the independent deployment AI/DI unit connects to the COM3/12V port on the ECC800 over a network cable.
Page 169 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-13 Door status sensor cable routes Smart ETH Gateway Cable Route Figure 4-14 Smart ETH gateway cable routes (1) Cable from the smart ETH (2) Cable from the (3) Cable from the third air...
Page 170: Power Cable Routing
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing gateway to the WAN_2 port on VCN500 to the conditioner to the PoE_4 port on the ECC800 FE_1 port on the the smart ETH gateway smart ETH gateway (4) Cable from the...
Page 171 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-16 Converged Cabinet ground bar (1) General ground bar Figure 4-17 Cabinet ground point (1) General ground point Issue 02 (2016-11-15) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.
Page 172: Cable Connections To The Power Supply And Distribution System
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-18 Grounding the Smart Module (1) General ground bar 4.5 Cable Connections to the Power Supply and Distribution System 4.5.1 Top Cable Routing 4.5.1.1 Cable Routing Description Figure 4-19 shows the cable holes for routing cables over the top of the Converged Cabinet.
Page 173 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing hole (5) Input power cable hole (6) Cable hole for the emergency fan power cable, battery power cable, and output power cable Rodent-proof meshes or cable protecting rings are installed at the cable outlets of cabinets for ease of cable routing.
Page 174 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-22 Removing the cover from the N busbar Cables can be bound to the side panel or mounting bar of the Converged Cabinet. Figure 4-23 shows the place for binding cables routed across the cabinet interior.
Page 175: Optional) Connecting Signal Cables To The Converged Cabinet
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing 4.5.1.2 (Optional) Connecting Signal Cables to the Converged Cabinet Prerequisites The ATS PDU has been configured. Context If the Converged Cabinet is configured with an ATS PDU, connect the diesel generator (DG) and fire extinguishing signal cables to the XT6 terminal block.
Page 176: Connecting Output Power Cables To The Converged Cabinet
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-24 Connecting signal cables ----End 4.5.1.3 Connecting Output Power Cables to the Converged Cabinet Context The Converged Cabinet has multiple configurations. This section describes how to connect output power cables to different types of power distribution subracks in the Converged Cabinet.
Page 177 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-25 Preparing a cord end terminal (1) Cable (2) Cord end terminal (3) Crimping tool Figure 4-26 Preparing an OT terminal (1) Cable (2) Heat shrink tubing (3) OT terminal...
Page 178 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Procedure Step 1 (Optional) Connect output power cables to the 6 U power distribution unit (PDU). Figure 4-27 Connecting output power cables to the 6 U PDU (1) IT cabinet output power cable (2) Air conditioner output power cable Step 2 (Optional) Connect output power cables to the 3 U PDU.
Page 179: Connecting Input Power Cables To The Converged Cabinet
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-28 Connecting output power cables to the 3 U PDU (1) Air conditioner output power cable (2) IT cabinet output power cable ----End 4.5.1.4 Connecting Input Power Cables to the Converged Cabinet Context The Converged Cabinet has multiple configurations.
Page 180 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing  Perform this step only when the system has double power inputs.  Ensure that cables to the power distribution box on the customer side are connected in correct phase sequence.
Page 181 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-30 Connecting input power cables to the 6 U PDU (1) Input power cable Step 3 (Optional) Connect input power cables to the 3 U PDU. Issue 02 (2016-11-15) Huawei Proprietary and Confidential Copyright ©...
Page 182: Bottom Cable Routing
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-31 Connecting input power cables to the 3 U PDU (1) Input power cable ----End 4.5.2 Bottom Cable Routing Cables connect to the same positions on the power distribution subrack irrespective of whether cables are routed through the top or bottom of the Converged Cabinet, but the cable routes inside the cabinet are different.
Page 183 FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-32 Cable holes for routing cables through the bottom of the Converged Cabinet (1) Air conditioner water inlet pipe and drainpipe (2) Hole for the signal cable and water...
Page 184: Connecting The Pdu2000 Power Cable
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-33 Cable route example in the bottom cable routing scenario (3 U PDU for example) 4.5.3 Connecting the PDU2000 Power Cable Procedure Step 1 Connect the cord end terminal on the IT cabinet output power cable routed out of the...
Page 185: Connecting Cables Between The Battery And The Ups
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-34 Connecting a PDU2000 power cable Step 2 Connect other PDU2000 power cables in the same way. ----End 4.5.4 Connecting Cables Between the Battery and the UPS For details, see the manual delivered with the UPS.
Page 186: Connecting A Monitoring Cable To The Door Status Sensor
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing output (10) RS485 port (11) Default button (12) USB port (COM1–4/12V) (13) ECC800 main control module 4.6.2 Connecting a Monitoring Cable to the Door Status Sensor Prerequisites The door status sensor has been installed.
Page 187: Connecting Vcn500 Cables
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-37 Installing door status sensor cables Step 5 Reinstall the cover on the door status sensor. The cable holes in the door status sensor cover should match the positions of the door status sensor cables.
Page 188: Connecting A Monitoring Cable To The Smart Eth Gateway
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-38 Ports on the VCN500 (1) Ground point (2) GE2 port (3) Power switch (4) Power input port (5) GE1 port Step 3 Connect one end of the power cable to the power input port (as shown by (4) in...
Page 189: Connecting A Monitoring Cable To The Independent Deployment Ai/Di Unit
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing port output port (7) FE_2 cascading signal (8) PWR_OUT cascading (9) BLINK button port power port (10) Status indicator Procedure Step 1 Take out the ground cable from the smart ETH gateway fitting bag and connect the cable to the ground screw on the smart ETH gateway.
Page 190: Connecting The Smoke Detector Monitoring Cable
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Table 4-3 describes the ports on the front panel of the independent deployment AI/DI unit. Table 4-3 Description of ports on the front panel of the AI/DI module Silk Screen...
Page 191: Connecting Cables To Water Sensors
FusionModule800 Smart Small Data Center Installation Guide 4 Cable Routing Figure 4-41 Disconnect the connectors on the cable delivered with the smoke detector Step 2 Connect the non-RJ45 end (shown by (2) in Figure 4-42) of the delivered cable to the male connector of the smoke detector.
Page 192: Check After Installation
FusionModule800 Smart Small Data Center Installation Guide 5 Check After Installation Check After Installation Air Conditioner Installation Check Table 5-1 Indoor unit installation checklist Item Check That Check Result □ Passed □ Failed The fan is secured. □ Passed □ Failed The fan has no foreign matter inside.
Page 193 FusionModule800 Smart Small Data Center Installation Guide 5 Check After Installation Table 5-3 Pipe connection checklist Check That Check Result □ Passed □ Failed Pipe connectors are correct. The refrigerant pipe tilts and has supports. □ Passed □ Failed The hose clamps and cable ties of the drainpipe are secured.
Page 194 FusionModule800 Smart Small Data Center Installation Guide 5 Check After Installation Check Whether Check Result is left onsite. □ Passed □ Failed Block empty cable holes using plugs or lids. Cable Installation Check Table 5-5 Cable installation check items Check Whether Check Result □...
Page 195 FusionModule800 Smart Small Data Center Installation Guide 5 Check After Installation Check Whether Check Result □ Passed □ Failed The air conditioner input voltage is within the range of rated voltage ± 10%, and the input frequency is within the range of rated frequency ±...
Page 196: Power-On Commissioning
FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning Power-On Commissioning 6.1 Power-On Commissioning for the ATS Procedure Step 1 Flip the upstream AC input circuit breaker for the ATS to ON to light up the ATS controller. Step 2 Check the Motor/Manual selection lever of the ATS, and flip it downwards to the Man manual mode.
Page 197: Power-On Commissioning For The Power Supply And Distribution System
FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning Table 6-2 Setting generator parameters Main Menu Second-Level Default Value Setting Menu System No Generator or Generator Usage No Generator Configuration Generator In Use ----End 6.2 Power-On Commissioning for the Power Supply and...
Page 198 FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning Figure 6-1 Circuit breakers on the front panel of the Converged Cabinet (2) IT output circuit (3) UPS maintenance bypass (1) ATS controller breakers circuit breaker (4) UPS input and output...
Page 199: Power-On Commissioning For The Monitoring System
FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning Table 6-3 Set UPS parameters Parameter Default Value Setting Value Batteries (10 kVA Set as required. UPS) Positive batteries/Negative batteries (20 kVA UPS) Battery capacity 65 Ah Battery capacity = Capacity of a single battery...
Page 200 FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning WebUI operating environment requirements:  Operating system: Windows 7 and later versions  Browser: Internet Explorer 8.0 and later versions; Firefox 38.0.5 and later versions; Chrome 46.0.2490.80 and later versions...
Page 201: Preparations And App Login
Procedure Step 1 Download the app installation package using any of the following three methods:  Log in to the HUAWEI App Market app or Google play app, search for FusionModule, and tap Download. Issue 02 (2016-11-15) Huawei Proprietary and Confidential...
Page 202 FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning  Log in to the ECC800 WebUI using a PC. Choose Maintenance > APP Download, click Download APP, and save the app installation package to the PC or a path on the mobile storage device.
Page 203: Setting The Date And Time
FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning 6.3.3 Setting the Date and Time Procedure Step 1 Set the system date to the actual date upon the first login of the ECC800 WebUI. Path: System Settings > Time Settings.
Page 204: Commissioning The Sensor
FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning ECC800 are running properly, and whether the input parameters are the consistent with the external AI/DI unit parameters. ----End 6.3.6 Commissioning the Sensor 6.3.6.1 Commissioning the Smoke Detector Procedure Step 1 Set smoke detector parameters.
Page 205: Commissioning The Temperature Sensor
FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning Check Method Normal Connection Status into water. active alarm page of the app or WebUI. ----End 6.3.6.3 Commissioning the Temperature Sensor In the scenario with an emergency fan, perform this operation by default when the temperature sensor is configured and connected to the AI/DI_2 port.
Page 206: Commission The Cim And Battery Interface Module (Bim)
FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning Table 6-9 Commissioning the sensor Check Method Normal Connection Status Door_Sensor 1 AI/DI_1 DI Alarm is displayed on the Open the cabinet door. active alarm page of the APP or WebUI.
Page 207: Setting Sms Alarm Notification
FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning ----End 6.3.8 Setting SMS Alarm Notification If a SIM card and an antenna are configured, perform the following steps to set. Procedure Step 1 Choose System Setting > Alarm Notification and click Add in Alarm Notification User Settings.
Page 208: Power-On Commissioning For The Cooling System
FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning Choose Settings > Network Configuration > Network Parameters, and modify the camera IP address to 192.168.248.50. (192.168.248.50 is used as an example here.) Reconnect the communications cable between the smart ETH gateway and the ECC800.
Page 209: Initial Configuration
12 hours. Otherwise, Huawei will not repair the compressor. Step 2 Commission the system after the electric heating belt of the crankcase has been preheated for 12 hours.
Page 210: Setting Teamwork Control Parameters
FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning The following uses 3 cabinet and 1 air conditioner as an example. Three T/H sensors which addresses are 11, 12 and 21 connect to air conditioner 1 in series, set Cold-aisle sensor 1, Cold-aisle sensor 2 and Hot-aisle sensor 1 to Enable.
Page 211 FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning Step 3 Set teamwork control parameters. Table 6-12 Setting teamwork control parameters for two air conditioners Parameter Air Conditioner No. Team work function Enable Enable Team work group no. Team work unit address...
Page 212: Setting Max Speed Of Indoor Fan
FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning Parameter Air Conditioner No. hour ranging from midnight to 23:00 based on the customer's requirements. Requirement control Enable Cascade Disable Step 4 After setting teamwork control parameters, choose Monitoring > Air Conditioner >...
Page 213 (L). L should be less than or equal to 60 meters. If L exceeds 60 meters, contact Huawei technical support.
Page 214 FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning  Remove the refrigerant cylinder after ensuring that no refrigerant is required.  Users are categorized as admin (preset password: Changeme) and operator (preset password: Changeme). To enter the diagnostic mode, log in as admin.
Page 215 FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning Lift the low liquid level detector. After 5 seconds, when you hear the water pump operating sound, lay down the low liquid level detector. Close the condensate pump. It is normal if a condensate pump alarm is generated during the pump operation when there is no water in the pan.
Page 216 Remove the refrigerant charging device and install the bonnet. Tighten the needle valve bonnets after the charge is complete. Check whether a needle valve leaks by applying soapy water to the valve vent or using a halogen leak detector. If it leaks, contact Huawei technical support.
Page 217 FusionModule800 Smart Small Data Center Installation Guide 6 Power-On Commissioning Exception Handling Step 1 Check that you have exited the diagnostic mode on the ECC800 WebUI. Step 2 Check that the T/H control mode and T/H setpoint are properly set.
Page 218: A Appendix
FusionModule800 Smart Small Data Center Installation Guide A Appendix Appendix A.1 Installing Expansion Sleeves Procedure Step 1 Drill a hole at the position for installing the expansion bolt using a hammer drill with the hole depth of 52 mm to 60 mm.
Page 219: Routing Monitoring Cables
FusionModule800 Smart Small Data Center Installation Guide A Appendix Figure A-2 Drilling a hole and installing an expansion sleeve (unit: mm) ----End A.2 Routing Monitoring Cables If no smart ETH gateway is configured onsite, connect the third air conditioner to the WAN_2 port on the ECC800.
Page 220 FusionModule800 Smart Small Data Center Installation Guide A Appendix Figure A-3 Cable connections to the management system Table A-1 Description about the management system cable connections From Remarks GE1 port on the FE_1 port on the smart Connected onsite VCN500...
Page 221 FusionModule800 Smart Small Data Center Installation Guide A Appendix From Remarks air conditioner ECC800 WiFi module USB port on the ECC800 Factory-installed FE_1 port on the LAN_2 port on the Factory-installed second air conditioner ECC800 WAN_2 port on the FE_2 port on the smart...
Page 222: Cable List
FusionModule800 Smart Small Data Center Installation Guide A Appendix Preparing Monitoring Cables Figure A-4 Preparing monitoring cables Figure A-5 Preparing monitoring cables (RJ12) A.3 Cable list Table A-2 Cable list BOM Number Cable Position Issue 02 (2016-11-15) Huawei Proprietary and Confidential...
Page 223 FusionModule800 Smart Small Data Center Installation Guide A Appendix BOM Number Cable Position 04092766  Emergency fan power cable  Cable from the air conditioner to the T/H sensor 04092767  Power cable from the ECC800 to the smart ETH gateway ...
Page 224: Cooling System Layout
FusionModule800 Smart Small Data Center Installation Guide A Appendix A.4 Cooling System Layout The indoor and outdoor units compose a complete cooling system. Figure A-6 shows the overall layout of cooling devices. Figure A-6 Cooling system layout (1) Compressor (2) Oil separator...
Page 225 FusionModule800 Smart Small Data Center Installation Guide A Appendix Context It is recommended that you install the dehumidifiers at the bottom of IT cabinets near air conditioners in the aisle containment. One dehumidifier is required for each module when the load is light but humidity is high.
Page 226 FusionModule800 Smart Small Data Center Installation Guide A Appendix Figure A-8 Installing the tray Step 3 Place the dehumidifier on the tray and move it to its installation place, and secure the dehumidifier mounting ears to the rack rail using a floating nut mounting bar and three...
Page 227 FusionModule800 Smart Small Data Center Installation Guide A Appendix When installing the dehumidifier, verify that the air intake vent faces the cold aisle (as shown by A in Figure A-7), and the air exhaust vent faces the hot aisle (as shown by B in Figure A-7).
Page 228 FusionModule800 Smart Small Data Center Installation Guide A Appendix Figure A-11 Connecting the dehumidifier drainpipe (1) Air conditioner drainpipe in the (2) Three-way (3) PVC pipe equipment room valve (4) Female adapter (5) Male plug (6) Dehumidifier drainpipe Apply PVC glue where the three-way valve, PVC pipe, female adapter, and the cut air conditioner drainpipe are connected.
Page 229: Checking The Monitoring Parameters For The Factory-Installed Devices
FusionModule800 Smart Small Data Center Installation Guide A Appendix Apply AB glue evenly where the dehumidifier drainpipe and the male plug are connected, and keep the glued parts steady for 30 minutes to solidify the glue. Step 6 Connect the dehumidifier power cable.
Page 230 FusionModule800 Smart Small Data Center Installation Guide A Appendix Device Access Port Parameter Setting ECC800 2. Set AI/DI_3 Sensor Name to SPD. 3. AI/DI_3 Sensor Type is identified as NC automatically. Issue 02 (2016-11-15) Huawei Proprietary and Confidential Copyright © Huawei Technologies Co., Ltd.
Page 231 FusionModule800 Smart Small Data Center Installation Guide B Acronyms and Abbreviations Acronyms and Abbreviations alternating current automatic transfer switch battery interface module communication interface module direct current energy control center Ethernet fast Ethernet iBAT ibattery Internet Technology Issue 02 (2016-11-15) Huawei Proprietary and Confidential Copyright ©...
Page 232 FusionModule800 Smart Small Data Center Installation Guide B Acronyms and Abbreviations light emitting diode negative temperature coefficient power distribution unit protective earthing power over Ethernet secure digital memory uninterruptible power system video cloud node WiFi Wireless Fidelity Issue 02 (2016-11-15) Huawei Proprietary and Confidential Copyright ©...

Huawei FusionModule800 Installation Manual

About this Document

1 Safety Precautions

2 Installation Preparations

3 Hardware Installation

4 Cable Routing

5 Check after Installation

6 Power-On Commissioning

A Appendix

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Summary of Contents for Huawei FusionModule800

Table of Contents