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Huawei FusionModule800 Quick Manual

Smart small data center
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FusionModule800 Smart Small Data
Center
Quick Guide
Issue: 04
Date: 2023-10-31
Huawei Digital Power Technologies Co., Ltd.

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Summary of Contents for Huawei FusionModule800

  • Page 1 FusionModule800 Smart Small Data Center Quick Guide Issue: 04 Date: 2023-10-31 Huawei Digital Power Technologies Co., Ltd.
  • Page 2 Condensate drain outlet: for draining condensate from the smart cooling product. Water port Humidifier water pipe port: Connects to external water pipes to supply water to the humidifier. Copyright © Huawei Digital Power Technologies Co., Ltd. 2023. All rights reserved.

  • Page 3: Installation Scenarios

    Space requirements for the cold and hot aisle containment • The cabinet layout shown in the figure is for ease of description and does not provide reference for engineering layout. If the site conditions do not meet the space requirements, contact Huawei technical support. •...

  • Page 4: Hardware Installation

    Outdoor Unit Installation Scenario • If the outdoor unit is placed higher than the indoor unit, the maximum height deviation between them should be less than or equal to 30 meters. Install an oil trap every 5–6 meters in the vertical direction along the gas pipe. If the indoor unit is placed higher than the outdoor unit, the maximum height deviation •...
  • Page 5 4. Remove the top plate. 5. Remove the air director. 6. Remove an aisle containment. 7. Reinstall all components. Adjusting the Positions of Aisle Side Sealing Plates 1. Remove the aisle side sealing plates 2. Install sealing plate fasteners for an end from the Converged Cabinet.
  • Page 6 Installing a Cabinet 1. Determine the cabinet position based on the engineering layout diagram. 2. Place the end cabinet at the correct installation position. • Use a measuring tape to check that the 3. Level the cabinet using a wrench. vertical distance between the top of the 4.
  • Page 7 (Optional) Install the eLight 1. Install the strip light. 2. Pull the strip and extension cable straight a. Reserve the end with a wiring terminal on and interconnect the terminals. the top of the IT cabinet at an end of the row. b.
  • Page 8 Installing an Outdoor Unit Outdoor Unit Installation Dimensions The methods for installing the NetCol500-A018, NetCol500-A020, and NetCol500-A021 are the same. The NetCol500-A018 is used as an example. NetCol500-A020 NetCol500-A018 Unit: mm (Front view) (Front view) (Top view) (Top view) NetCol500-A021 Unit: mm (Front view) (Top view)
  • Page 9 • If the site installation environment is complicated and the preceding conditions are not met, • contact Huawei technical support. Space requirements for a single outdoor unit It is recommended that a single outdoor be installed against a wall.
  • Page 10 Space requirements for multiple outdoor units If an air baffle is needed, place the air baffle at the air intake side of each outdoor unit. Concrete base requirements...
  • Page 11 Removing the Pallet Securing the Outdoor Unit Installing the Refrigerant Pipes Laying Out Pipes 1. The height deviation refers to the distance from the stop valves of the indoor unit to the stop valves of the outdoor unit. is a sign of a tilt, and it indicates that the scale of the pipe tilt is at least 1:200. The pipe tilt direction should be consistent with the hypotenuse of the right triangle.
  • Page 12 1. Keep at least 25 mm between pipes. 2. When connecting the indoor and outdoor units, you are advised to connect pipes to the outdoor unit first. Seal the pipe if the welding break will exceed 15 minutes to prevent dust and water from entering the pipe.
  • Page 13 2. Route pipes inside the cabinet. Downward pipe routing...
  • Page 14 1. Connect the liquid pipe stop valve first, and then the gas pipe stop valve. 2. Tighten the liquid pipe stop valve using a 27# torque wrench to a torque of 35–37 N·m. Tighten the gas pipe stop valve using a 36# torque wrench to a torque of 50–52 N·m 3.
  • Page 15 Installing Water Pipes (Optional) Installing Water Inlet Pipes Upward water inlet pipe routing Downward water inlet pipe routing After routing water pipes, secure them to the refrigerant pipes using cable ties. If the pipes are routed downwards, not only secure the pipes but also seal the cable hole using firestop putty.
  • Page 16 Installing a Drainpipe (1) Drainpipe connector: BSPT 1/2-inch, delivered with the smart cooling product (2) Rigid pipe conversion adapter: BSPP 1/2-inch inner screw thread to rigid pipe connector, engineering procurement (3) Rigid pipe: made of PP-R or other material, engineering procurement (4) Pagoda conversion adapter: BSPP 1/2-inch inner screw thread to pagoda connector, engineering procurement (5) Hose clamp, engineering procurement...
  • Page 17 Upward drainpipe routing Downward drainpipe routing After routing water pipes, secure them to the refrigerant pipes using cable ties. If the pipes are routed downwards, not only secure the pipes but also seal the cable hole using firestop putty. Installing Cables M3 (3 PCS) 0.6-0.8N•m M5 (3 PCS)
  • Page 18 • Do not pull cables J1, J2, J3, and J4 and their terminals casually. Ensure that the cables are connected securely. • The length of the signal cable for the indoor and outdoor units cannot exceed 200 meters. • The signal cable should be shielded, and the shield layer should be grounded. No.
  • Page 19 Power and signal cable routing of the third Power and signal cable routing of the fourth indoor unit indoor unit Leakage Test with Nitrogen and Vacuumizing 1. The stop valves for the gas pipe and liquid pipe on the indoor unit side are open, and those on the outdoor unit side are closed.
  • Page 20 (L). L should be less than or equal to 80 meters. If L exceeds 80 meters, contact Huawei technical support.
  • Page 21 Installing Power Supply and Distribution Devices 11.1 Installing Lithium Batteries 1. Check whether floating nuts are installed on both sides of the rack according to the installation guide. If no, install floating nuts delivered with the cabinet to both sides of the rack.
  • Page 22 11.3 Installing a rPDU Install a half-height rPDU Installing a rPDU (in the IT cabinet with the second or third smart cooling product) Installing a rPDU (in the Converged Cabinet with lithium batteries) Install a horizontal rPDU Install a non-intelligent Install an intelligent full-height rPDU full-height rPDU...
  • Page 23 Installing an ATS Subrack 11.4 1. Install guide rails. 2. Install the subrack. The ATS subrack needs to be installed at the 33–40 U position in the IT cabinet to the right of the Converged Cabinet. (Optional) Installing Cable Troughs 12.1 Removing a Binding Plate...
  • Page 24 12.2 Installing a 600 mm Wide Cable Trough Interconnecting lever 12.3 Installing an 800 mm Wide Cable Trough An 800 mm wide cable trough (BOM number: 21501140) is installed on the top of an 800 mm wide cabinet. It is installed in the same way as a 600 mm wide cable trough. Installing Monitoring Devices 13.1 Installing the SIM Card and Antenna...
  • Page 25 Installing a PAD 13.2 1. Adjust the PAD mounting bracket to match the PAD to be installed. 2. Remove the nut from the PAD mounting bracket and install the bracket. 3. Route the PAD power cable through the cable hole and connect the cable. 4.
  • Page 26 PAD cable routing (cabinet front door) (Optional) Installing a LAN Switch 13.3 1. Install guide rails and floating nuts. 2. Install the mounting ears delivered with the LAN switch, and secure the LAN switch to the rack rails in the front of the cabinet. 3.
  • Page 27 2. Install guide rails. a. Place a guide rail horizontally at the installation position in the cabinet. b. Tighten the screws to secure the guide rail. c. Repeat the preceding steps to install the other guide rail. Arrange at least two people to lift the server, place the server on the guide rails, and push it into the cabinet.
  • Page 28 b. Remove the upper cover of the chassis. c. Install disk screws. d. Install the SATA cable and power cable. Ensure that the metallic plate of the SATA cable faces upward. e. Install a disk in the No. 1 position. (1)No.
  • Page 29 h. Install hard disk 0 in the same way. l. Secure the VCN510 to the 40–41 U position i. Reinstall the chassis cover and screws. in the cabinet. The location can be adjusted j. Install floating nuts. based on the actual situation. k.
  • Page 30 d. Insert the hard disk tray back at 45 degrees with the opening of its locking buckle facing downwards, hold the screw in the red-framed part to lower the hard disk tray until it is level, and fasten the black screws on the left and right sides and the white screw on the top. e.
  • Page 31 2. Install the device. a. Install the cage nuts for guide rails, and then Install guide rails. b. Install the cage nuts that secure the IVS1800. c. Install mounting ears. d. Install the IVS1800 in the cabinet. 3. Power on the device. Installing Temperature Sensors and T/H Sensors (02312PBL) 13.7 Number of cabinets ≤...
  • Page 32 3. Set device addresses for the T/H sensors. Toggles 1 to 6 of the DIP switch are used to set the device address, toggle 7 is reserved, and toggle 8 is • used to switch the temperature display mode. The device address is set in binary mode. 1 is the least significant bit (LSB), and 6 is the most significant •...
  • Page 33 4. Connect the communications cables to the T/H sensors. ECC800-Pro T/H sensor 2 T/H sensor 1 Temperature sensor 13.8 Installing T/H Sensors (33010516) • The figure is for reference only. Install the devices based on site requirements. • The NetCol remote T/H sensors are attached to the leftmost and rightmost IT cabinets near aisle columns.
  • Page 34 Installing two T/H sensors when two NetCols are configured A: Position for installing the T/H sensor for the NetCol at the bottom of the Converged Cabinet, 28 U B: Position for installing the T/H sensor for the NetCol at the bottom of the IT cabinet, 28 U Installing three T/H sensors when three NetCols are configured A: Position for installing the T/H sensor for the NetCol at the bottom of the Converged Cabinet, 28 U...
  • Page 35 OFF ON OFF OFF • The default addresses of T/H sensors purchased from Huawei are 1. • After the addresses are set, set Cold-aisle sensor to Enable on the ECC800-Pro WebUI. Otherwise, the T/H sensors will not work. Path: Monitoring > Cooling > NetCol5000-A1 >...
  • Page 36 5. Install the transparent cover. 6. Connect one end of the network cable to the Ethernet port on the camera and the other end to the RJ45 port on the LAN switch. Alignment 13.10 Installing a Smart ETH Gateway and an ETH Converter With M-shaped cable troughs Without M-shaped cable troughs (1) Smart ETH gateway...
  • Page 37 13.12 (Optional) Installing an Electrode Water Sensor 1. Place the water sensor on the floor under the Converged Cabinet. 2. Route the water sensor cable through the cable hole in the lower cover plate of the Converged Cabinet for the hot aisle. 3.
  • Page 38 13.14 (Optional) Installing an In-Room Double Door Magnetic Lock 1. Fold the cutout template 90 degrees, 2. Remove the hoisting strip. mark mounting holes, and drill holes. 4. Route cables and secure the magnetic lock. (1) Door (2) Cutout (3) Door 5.
  • Page 39 3. Secure the hoisting strip. 4. Remove the cover and route cables. Pay attention to the direction of the hoisting (1) Cable hole strip, and ensure that the bulging surface of the magnetic lock faces the magnet. 5. Secure the magnetic lock. 6.
  • Page 40 13.17 (Optional) Installing an In-Room Fingerprint and Card Reader 13.18 (Optional) Installing an In-Room Card Reader with a Keypad (Optional) Installing an In-Room Exit Button 13.19 1. Remove the cover of the exit button. 2. Remove the base and mark mounting holes using the base and a marker. 3.

  • Page 41: Cable Routing

    Cable Routing System Cable Routing (1) Power cable (2) Signal cable Smart ETH Gateway Cable Routing (1) Signal cable (2) Power cable...
  • Page 42 Power Cable Routing (1) rPDU power cables (2) Mains input power cables Smart Module Grounding (1) General ground bar...
  • Page 43 (Optional) Connecting Cables to the ATS Subrack Power cables of Output power input II to the ATS cables from the ATS to the Power cables of Converged input I to the ATS Cabinet Connect the ground cable first. Connecting Power Cables to the Converged Cabinet Top Cable Routing Connecting output power cables to the PDU (for the IT cabinet)
  • Page 44 Connecting input power cables to the PDU Bottom Cable Routing Connecting Cables Between the Battery and the UPS 1. Connect cables between batteries and the BCB box.
  • Page 45 2. Connect communications cables between batteries and the UPS. a. Connect the signal cable of the lithium battery at the bottom to the BMS port on the UPS. b. Connect communications cables between lithium batteries. From bottom to top, connect the COM_OUT port on the lithium battery to the COM_IN port on the lithium battery above it.
  • Page 46 Management System Cable Connection Connecting Cabinet Electronic Clasp Lock Cables...
  • Page 47 Connecting VCN or IVS1800 Cables VCN510 (1) Ground terminal (2) GE1 port (3) GE2 port (4) Power button (5) Power port IVS1800 1. Connect one end of the ground cable to the grounding terminal of the device and the other end to the grounding point of the network cabinet.
  • Page 48 1. Connect the PWR_OUT port on the smart ETH gateway to the 53.5VDC_OUT1 or 53.5VDC_OUT2 port on the ECC800-Pro using a power cable. 2. Connect the FE_2 port on the smart ETH gateway to the LAN_2/POE port on the ECC800-Pro using a network cable.

  • Page 49: Verifying The Installation

    Connecting Signal Cables for the Intelligent rPDU (1) ETH converter (2) Smart ETH gateway Verifying the Installation Item Check That Check Result □ Passed Indoor fan The fan is secured. The fan has no foreign matter inside. □ Failed Wet film The water inlet solenoid valve, humidifier water pump, and wet film □...
  • Page 50 Item Check That Check Result All cable joints are secured properly, especially the cable joints □ Passed between network cables. □ Failed Exposed parts near the wiring terminals and lugs are wrapped in □ Passed □ Failed PVC insulation tape or heat shrinking tubing. The flat washers and spring washers of all wiring terminals are □...

  • Page 51: Power-On Commissioning

    Power-On Commissioning Power-On Commissioning for the Power Supply and Distribution System Configure an upstream protective device that meets the overload and short-circuit protection requirements for the cabinet. If one power input is overloaded or short-circuited, the system can switch to the other power input automatically. 1.
  • Page 52 2. Commission the system after the smart cooling product has been preheated for 12 hours. Before starting the compressor, ensure that the electric heating belt of the crankcase have been preheated for more than 12 hours. Otherwise, the compressor will be damaged. Huawei will not be liable for any consequences.
  • Page 53 12 hours. Ensure that no combustion-supporting materials (air or additives) enter the air conditioning • system during commissioning. Huawei shall not be liable for any risks and losses thus incurred. The electric heater and humidifier cannot work at the same time.
  • Page 54 1. Log in to the WebUI of the ECC controller as admin and choose Monitoring > Cooling > NetCol5000- A1 to enter the settings page. 2. Click Controls > Control Information, choose Startup/Shutdown control > ON, and then click Submit. 3.
  • Page 55 If the R410A refrigerant is provided by Huawei, put the refrigerant cylinder upside down when charging in the refrigerant. If the refrigerant is not provided by Huawei, check with the refrigerant provider whether the cylinder has a siphon. If the cylinder has a siphon, stand the cylinder when charging in refrigerant.
  • Page 56 4. Set Chrome parameters. 5. Log in to the ECC800-Pro WebUI. Change the initial password after the first login. Preparations and App Login 1. Log in to Huawei AppGallery ( ), search for FusionModule, and tap http://a.vmall.com/ Download to obtain the installation package.
  • Page 57 Setting the Date and Time 1. Choose System Settings > System Parameters > Time. 2. Set the time zone, date, and time or click Obtain Local Time, and click Submit. Adding a Southbound Device 1. Choose System Settings > Device Management > Add Device. 2.
  • Page 58 Commissioning Sensors Item Check Method Normal Connection Status Smoke Simulate a smoky environment Smoke DI alarm is displayed on the active Detector under the smoke sensor. alarm screen of the app or on the WebUI. WLDS900 Immerse the water detection Leak DI alarm is generated on the active Water Sensor cable in water.
  • Page 59 Commissioning Event Notification 1. Choose System Settings > Event Notification. 2. Set related outbox parameters. 3. Add an email address to receive emails. 4. Add a mobile number to receive event notifications. 5. Set the alarm notification delay parameter and the new alarm notification parameter. 6.
  • Page 60 A cabinet electronic clasp lock is installed at the front and rear doors of each cabinet • respectively. The address for the cabinet electronic clasp lock on the front door is an odd number, and that for the cabinet electronic clasp lock on the rear door is an even number. The cabinet electronic clasp locks of odd-numbered cabinets are connected in series.
  • Page 61 "Preparing Documentation" section. Commissioning Cameras (SD Card Configured) 1. Log in to the Huawei camera WebUI. 2. Format the SD card. 3. Set the camera stream type and primary stream parameters.
  • Page 62 3.14 FusionModule800 Linkage Control Linking the Emergency Ventilation with Cabinet Electronic Clasp Lock Open 1. Log in to the ECC800-Pro WebUI as an administrator. 2. Choose System Settings > Linkage Control. 3. Ensure that Enable linkage control function is Yes.
  • Page 63 5. Log in to the iManager-M app. 9. Add a smart module. 6. Connect to the network. 10.Create an ECC800-Pro on the NetEco. FusionModule800 Smart Small Data Center V100R021C00 User Manual For details, see the Huawei Digital Power Technologies Co., Ltd. Huawei Digital Power Antuoshan Headquarters Futian, Shenzhen 518043 https://digitalpower.huawei.com...
  • Page 64 LOCK GND GATE COM Signal cable Signal cable pre-connected before delivery pin6 LOCK GATE Exit button pin7 Single door magnetic lock Black Emergency door release button LOCK GATE White Green Copyright © Huawei Digital Power Technologies Co., Ltd. 2023. All rights reserved.