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Summary of Contents for Zonestar Z8X

  • Page 1 www.zonestar3d.com Youtube Channle Facebook Group...
  • Page 2 Version Date Author Check Remark 2017-08-20 Hally 1st Version 2017-11-01 Hally 1. New heat bed bracket 2. Add ZRIB-V5 wiring diagram 3. Fix some errors 2017-12-1 Hally 1. Modify to 12V power 2. Add Z8XM2 wiring diagram If you have any problems with the installation, please feel free to contact us, we will reply to you ASAP! Email: Support@zonestar3d.com...
  • Page 3 Attention 1.Please follow step by step, otherwise,the quality of installation may be somewhat affected. 2.Distinguish the type and length of the screws, if using wrongly,some type may be lack while other type may be surplus. 3.The machine should be placed on a worktable while installing so that the bottom of the machine could be flat.
  • Page 4 2040 489mm (2 holes on the rail ) 2040-530mm (Tapping in the both of Part Number: Z8X-X Part Number: Z8X-Y (2PCS) end ) Part Number: Z8X-Z (2PCS) 400mm 2020-384mm (2 holes on the rail ) 2040-384mm (4 holes on the rail )
  • Page 5 Parts: Metal piece Hotend Shell Hotend Bracket Z-axis carrier Part 1 Z-axis carrier Part 2 Part Number: ZSD-12 Part Number: ZSD-10 Part Number: ZSD-22 Part Number: ZSD-23 Z-axis carrier Part 3 (2PCS) Z motor Bracket Y ENDSTOP and Pulley Bracket Y motor Bracket Part Number: ZSD-P8 Part Number: ZSD-13...
  • Page 6 Parts: Acrylic piece...
  • Page 7 Parts: Screws and nuts Z8X heat bed screws Screw box parts list (Z8 Serial) Pole 9x6x6 20PCS M5 Nut 8PCS Pole M3x12 4PCS M5x6 15PCS M3 Nut 10PCS Pole M3x20+5 4PCS M5x12 2PCS M5 Boat Nut 20PCS Pole M3x28+5 4PCS...
  • Page 8 Tips: How to lock the boat type nut...
  • Page 9 Single extruder printer Dual extruder printer Ext.1 Ext.2...
  • Page 10 PTFE tuble Knob Filament roll LCD screen PTFE fitting Extruder Filament feeder Z lead screw fixed module Lead screw hotend Z carrier - left X Endstop Z carrier - right Proximity sensor (Optional) heatbed Power supply Z motor Z motor Heat bed bracket Y pulley...
  • Page 11 SD card socket Hotend cooler FROD hotend Filament nozzle cooler fan X motor Power supply Power bracket Control board AC power connector Y motor...
  • Page 12 Assemble extruder mechanism(EM4) NOTE: There are 2 sets A1 if your printer is dual extruder...
  • Page 13 Assemble extruder mechanism (Pre-assembled) * Adapter has been canceled in the newest version...
  • Page 14 Assemble extruder mechanism Tips 1: lock the gear on the shaft of the motor Tips 2: This hole align the center of the gear...
  • Page 15 Assemble LCD screen...
  • Page 16 Assemble hotend module (sub-step 1) Tips: Insert an aluminum alloy profile to the wheel, and make sure the hot end bracket can move smoothly and the wheel can hold the aluminum alloy profile tightly.
  • Page 17 Assemble hotend module (sub-step 2) Install hotend Install cooler Fan to hotend shell For singel extruder hotend (D805S) For Dual extruder hotend (D805SR2) Install Extruder Fan to hotend shell Install hotend shell to the Bracket Install hotend shell to the Bracket Tips : You need to print an extruder fan bracket by yourself, the gcode file and stl file stored in the SD card.
  • Page 18 Install proximity sensor to hotend module (Optional) NOTE 1: Proximity sensor is optional. NOTE 2: The proximity sensor is an sensor electromagnetic, it can't measure correctly if you put a glass on the heat bed.
  • Page 19 Assemble Y-axis motor...
  • Page 20 Assemble Y-axis ENDSTOP...
  • Page 21 Assemble Y-axis driver mechanism NOTE: One set of M5x6 screw and M5 boat nut are placed in the heat bed package.
  • Page 22 Assemble Y belt pulley...
  • Page 23 Assemble Y belt pulley NOTE: One set of M5x6 screw and M5 boat nut are placed in the heat bed package.
  • Page 24 Assemble heat bed bracket...
  • Page 25 Assemble heat bed bracket...
  • Page 26 Assemble Y belt pulley...
  • Page 27 Assemble Heat Bed (Z8X)
  • Page 28 Assemble Z-axis driver mechanism (left) Tips :don’t tighten the motor in this step.
  • Page 29 Assemble Z-axis driver mechanism(right)
  • Page 30 Assemble Z-axis carrier (sub-step 1) Screws and nuts for Z carrier Left Screws and nuts for Z carrier Right...
  • Page 31 Assemble Z-axis carrier (sub-step 2) Install copper nut to ZSD-22 Install wheel to the carrier bracket Install Z height adjusting screw Install Timing pullry to X Motor Install X Motor...
  • Page 32 Assemble Z-axis carrier (sub-step 3) Install X endstop to ZD-P9 Install wheel to the carrier bracket Install copper nut to ZSD-23 Install belt pullry to ZSD-23...
  • Page 33 Assemble Z-axis carrier (sub-step 4) Install wheels to Z-axis carrier (right) Install X rail fixed nut to Z-axis carrier (right)
  • Page 34 Assemble power supply and control board(Z8X)
  • Page 35 Assemble filament feeder(FF5) Install FROD Tips 1: FROD is optional. Tips 2: FROD is placed in the A5 package.
  • Page 36 Prepare: aluminum profile overview...
  • Page 37 Assemble Framework : bottom...
  • Page 38 Install heat bed bracket...
  • Page 39 Assemble Framework: Z-axis...
  • Page 40 Install Z-axis driver mechanism (left)
  • Page 41 Install Z-axis driver mechanism (right)
  • Page 42 Install Z-axis carrier (left)
  • Page 43 Install Z-axis carrier (right)
  • Page 44 Install framework: Top...
  • Page 45 Debug: adjust lead screw Tips: As far as possible to keep the motor shaft and Z axis lead screw are in the center of the coupling. Adjust the position of Z-axis motor to debug it.
  • Page 46 Install heat bed...
  • Page 47 Install X-axis rail...
  • Page 48 Install hotend...
  • Page 49 Install belt of X-axis...
  • Page 50 Install LCD screen...
  • Page 51 Install power supply and cotrol board...
  • Page 52 Install extruder mechanism...
  • Page 53 Install filament feeder and load filament (without FROD)
  • Page 54 Install filament feeder and load filament (with FROD)
  • Page 55 Install Z-axis lead screws fixed module...
  • Page 56 Install 2nd extruder(Dual extruder)
  • Page 57 Install filament feeder (without FROD)
  • Page 58 Install PTFE FROD)
  • Page 59 Load filament (for the 2 extruder)
  • Page 60 Install control board cover...
  • Page 61 Z5 Wiring Guide...
  • Page 62 Take care when installation, to avoid electrical shock hazards! Once the connection is completed, please confirm again. WRONG WIRING MAY DAMAGED THE ELECTRONIC DEVICE! Operating current of some parts of are larger, please make sure the contact between the wire and the terminal is good. Please use cable tie to wrap the wires when wiring is completed..
  • Page 63 Pay attention to the direction of the motor driver module.
  • Page 64 Pay attention to the direction of the motor driver module.
  • Page 65 Pay attention to the direction of the motor driver module.
  • Page 66 Jumper: POW_SEL: Select the MCU power supply from USB or DC Input. We suggest to move the jumper to “USB” LEDS of Out Port: when uploading firmware. When the printer work, it must be set to “VREG”. RST_MCU: Reset the MCU from USB port, the HOST software can’t distinguish the control board firmware type if this jumper is removed, and it be use to emergency stop the printer from HOST too.
  • Page 67 The voltage of power supply is different depending on the country. Before wiring, please make sure this setting is right. AC power L, N, G must be correctly distinguished, or may endanger personal safety ! Attention! Note: Exposure wire is dangerous! “V-”...
  • Page 68 Exchange the sequence of the motor line, the motor direction will be reversed...
  • Page 69 Because of the difference between the motors, the installation, add glass on the bed and other reasons, it may be necessary to adjust the driving limit current of the motor, too small driving current maybe cause lost step or abnormal noise. Rotate the potentiometer on the driver module by using a screwdriver, clockwise rotating to increase the limit current and counterclockwise rotating to decrease.
  • Page 70 Tips: Z8 bed level is the same with P802.
  • Page 71 Scan to purchase!
  • Page 72 Scan to purchase a laser kit!

This manual is also suitable for:

Z8xr2Z8xm2

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