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Zonestar P802-STS Installation Manual

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Summary of Contents for Zonestar P802-STS

  • Page 2 Classification Of Screws M3*20mm Round head M2.5*10mm black M3 nuts 50pcs screws 42pcs screws 2pcs M3*30mm Flat-head M3*10mm inner M8 nuts 12pcs screws 4pcs hexagon screws 15pcs M8 Cushion ring M3*14mm Flat-head Plastic Pillars 4pcs 12pcs screws 7pcs...
  • Page 3 Classification Of Screws M4*15mm Round head M4*8mm Round head cross screws 12pcs cross screws 12pcs Thumb nuts*4 Compression springs*4...
  • Page 4 Step 1 Assemble Y-axis Motor  Fit the synchronous pulley on the motor, Locking with M4*2mm jackscrew.  As the picture, Put Y-axis motor on <Y-axis motor support> , locking with Four M3*10mm screws. Synchronous pulley Y-axis motor M4*2mm jackscrew Y-axis motor support M3*10mm...
  • Page 5 Step 2 Assemble Y-axis Limit switch  Put the Y-axis limit switch and the holder together ,locking M3*20mm Round with two M3*20mm Round head screws & nuts. As picture head screws Y-axis limit switch Y-axis limit switch holder (Acrylic) M3 nuts...
  • Page 6 Step 3 Assemble Base Frame Holder_Back Sliding rod  As the picture, put two of the Sliding rod Restriction*2 Restriction in front of the base frame holder (back). locking with two M3*20mm Round head screws & nuts. M3*20mm M3 nuts screws ...
  • Page 7 Step 4 Assemble Base Frame Holder_Front  As the picture, put two of the Sliding rod Restriction in front of the base frame holder _front. locking with two M3*20mm Round head screws & nuts. Base Frame  Put Y-axis belt pulley wheel assembly behind the Holder_Front base frame holder, Locking with two M3*20mm Round head screws &...
  • Page 8 Step 5 Assemble Heat Bed Frame  Firstly fixed the Bed Frame and M3 nuts M3*20mm fixed parts together with M3*20mm. As Round head Bearing*3 Thumb picture below. Belt clip cross screws  As the picture, put Aluminium plate and nuts*4 heat bed together, locking with four M3*30mm screws &...
  • Page 9 Step 6 Assemble Extruder  Install 3pcs Bearings to the U-Metal Plate, Locking with 12pcs M4*8mm Round head Cross screws. Round head cross  Put Motor& Hotend module and U-Metal U-Metal plate screws M4*8mm plate together , locking with 2pcs M3*10mm Inner Hexagon screws .
  • Page 10 Step 7 Assemble Z-axis motor coupling  Put two Z-axis motor support(side) in two sides of the motor, Cover the Z-axis motor Z-axis motor support(top) on the top, locking with support(top) M3*20mm Round head screws & nuts.  The cable of Z-axis motor is back of the Z-axis motor support.

  • Page 11: Step 8 Assemble Z-Axis

    Step 8 Assemble Z-axis  As the picture, Put the two Z-axis motors assembly on the left and right side of the framework , locking with three M3*20mm screws & nuts. M3*20mm Round Framework head screws M3 nuts Z-axis motor assembly...
  • Page 12 Step 9 Assemble Framework  Put Framework-middle and Framework- Sliding rod Right ,Framework-left together as the picture. restriction locking with Six M3*20mm Round head screws & nuts. M3*30mm Flat_head screw (lock control board)  Put two of Frame holder (top) on the top of the Framework holder(top) frameworks, locking with four M3*20mm Round Z-axis limit...
  • Page 13 Step 10 Install Base frame holder_Back  Put the Base frame holder_back with Framework_Right & Left together, locking M3 nuts with four M3*20mm Round head screw M3*20mm Round head screws*4 Base frame holder_back...
  • Page 14 Step 11 Install LCD display M3 nuts  Put the LCD display on the top of the framework , locking with three M3*30mm LCD display flat_head screws &nuts assembly M3*30mm Flat head screws...
  • Page 15 Step 12 Install Base Frame Holder_Front  Through the Frame Holder_Front & Back by two M8*400mm screw arbors, locking with twelve M8 Nuts & cushion ring. M8*400mm screw arbors M8 nuts Base frame holder_front M8 nuts & cushion ring...
  • Page 16 Step 13 Instal Platform Assembly  As the picture , through the platform on the base by two of M8*380mm Sliding rod. Fix both end by Sliding rod restriction Attention: Put the 2pcs bearing one the hotbed are on the right side , and Platform put the hotbed wires on back side .
  • Page 17 Step 14 Instal Y-axis Timing belt  As the picture, Lock one end of the timing belt in Synchronous pulley belt clip , the other end through the Y-axis motor and belt pulley wheel on the base frame holder. Then tense the belt and lock in the other belt clip with M3*20 Round head screws &...
  • Page 18 Step 15 Instal X-axis Extruder Assembly Framework holder(top)  Put X-axis motor on X-axis motor mount. Locking with three M3*10mm Inner M8*330mm hexagon screws. Sliding rod Sliding rod  Through the X-axis motor mount & pulley restriction mount by M8*330mm sliding rod & M8*300 screw arbor.

  • Page 19: Step 16 Assemble X-Axis

    Step 16 Assemble X-axis X-axis motor mount  Through the X-axis motor mount mount& pulley mount and Extruder assembly Extruder assembly using two M8*443mm sliding rods, as the picture.  Put X-axis Motor on X-axis motor mount, X-axis Motor locking with three M3*10mm inner M8*443mm hexagon screws sliding rod...
  • Page 20 Step 17 Instal X-axis Timing Belt  Install Belt clip 1 as picture , locking with M3*14mm Flat head screws M3*14mm X-axis Flat_head screws Belt clip 1 timing belt  Put X-axis timing belt between Belt clip 1 and Belt clip 2, locking with M3*16mm Round head screws M3*16mm Round head...
  • Page 21 Step 18 Z-axis Motor Wiring Diagram  Connect with two side of the Z-axis motor wires, Of particular note is “ Black link Green Blue link ” as the picture.

  • Page 22: Step 19 Control Board Wiring Diagram

    Step 19 Control Board Wiring Diagram  The method of connecting wire is as picture X-motor !NOTE!: The wires connected to POWER SUPPLY and Y-motor HETBED must be AWG14 or thicker one. Z-motor Wire the X Y Z axis Limit E-motor switches “COM”...
  • Page 23 Step 20 Install PCBA Control Board  Put the four Plastic Pillars on the left of Framework-left, locking with four M3*30mm screws and four M3 Nuts  Install Control Board as picture , locking with Four M3 Nuts. Control Board M3 Nuts*8 Plastic Pillars*4 M3*30mm...
  • Page 24 Step 21 AC Power Connector Wiring Diagram  Connect Power cable as the picture (Right) Note: There are different voltages in different country. Please select the appropriate voltage by switch before power on. As the picture below.
  • Page 25 Step 22 Assemble Feeding Frame  Put two Pipe sleeves on each end of Steel Filament spool pipe. Pipe Sleeve  Connect the two Filament support frames with two Fixed links , locking with four M3*20mm Round head screws & nuts Filament support frame Steel Pipe...
  • Page 26 Installation Finished Front View...

  • Page 27: Installation Finished

    Installation Finished Back View...