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Instructions - Parts
Hose and Hopper Heat Circulation
™
XP
and XP-hf
For circulating heated glycol/water through XP and XP-hf plural-component sprayer Xtreme-Wrap
water-heated hose and Viscon
Approved for use in explosive atmospheres with approved heater. Heated hose and Viscon HP
heater not included (must be ordered separately).
Model 26C051
Hose Heat Circulation Retrofit Kit
Model 26C078
Hopper Heat Circulation Retrofit Kit
Important Safety Instructions
Read all warnings and instructions in
this manual and your related Proportioner
manual. Save these instructions.
XP Models
™
Retrofit Kit
®
HP heater or double-wall hopper. For professional use only.
See Kit Applications, page 5.
XP-hf Models
3A5314B
EN
™
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Table of Contents
Related Manuals for Graco XP 26C051
Summary of Contents for Graco XP 26C051
- Page 1 Instructions - Parts Hose and Hopper Heat Circulation 3A5314B ™ ™ and XP-hf Retrofit Kit ™ For circulating heated glycol/water through XP and XP-hf plural-component sprayer Xtreme-Wrap ® water-heated hose and Viscon HP heater or double-wall hopper. For professional use only. Approved for use in explosive atmospheres with approved heater.
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Page 2: Table Of Contents
Technical Specifications ....33 Connecting Single Fluid Hose Sections ..15 Graco Standard Warranty ....34 Related Manuals... -
Page 3: Warnings
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama- tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable. - Page 4 Warnings WARNING ELECTRIC SHOCK HAZARD This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock. • Turn off and disconnect power cord before servicing equipment. • Connect only to grounded electrical outlets. • Use only 3-wire extension cords.
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Page 5: Overview
Overview Overview Component Requirements Kit Applications These kits do not include the Viscon HP heater or 26C051 - Hose Heat Circulation Retrofit Kit Xtreme-Wrap Water Heated Hose. Order these This kit provides the pump assembly, heater mounting separately. components and tubing/fittings to connect to a heated hose only. -
Page 6: Fluid Heater
Overview Fluid Heater Separately order a Viscon HP heater that meets local electrical and hazardous location requirements. Hazardous Location Heaters Part Series VAC (50/60 Hz Single Phase) / Watts/ Amps Approvals 245848 120 / 2300 / 19.2 245863 240 / 4000 / 16.7 See heater manual 245864 480 / 4000 / 8.3... -
Page 7: Component Identification
Component Identification Component Identification Model 572407 Shown Ref. Description Heated Hose Heated Water to Hose (red tubing) Return Water to Pump and Reservoir (blue tubing) 7 Gallon Hoppers (green B-side shown) Cart Circulation Pump Reservoir ZG Circulation Pump ZH Viscon HP Hose Water Heater Heater Temperature Control ZM Circulation Tubing 3A5314B... -
Page 8: 20 Gallon (75 Liter) Hoppers Installed
Component Identification 20 Gallon (75 liter) Hoppers Installed Ref. Description 20 Gallon (75 liter) Hopper Kit Floor Stand for 20 Gallon (75 liter) Hopper Kit 1-1/2 in. ID Hose Flex Feed Kit 3A5314B... -
Page 9: Tubing Identification
Component Identification Tubing Identification Ref. Description Pump outlet tubing to heater inlet (white) Heater output tube to heater hose (red) Heated hose return tube to reservoir bottle (blue) Reservoir bottle to pump inlet (white) Split coupler (male) to heated hose Split coupler (female) for hose return Heated Hose 3A5314B... -
Page 10: Installation
Installation Installation Mount Circulation Pump Assembly 1. Align and overlap pump base (M1) notch to frame 3. Route the pump ground wire behind the clamp bolts gusset. and attach to the frame gusset using thread forming screw (21). Older model cart frames may need a 2. -
Page 11: Mount Hose Glycol/Water Heater
Installation Mount Hose Glycol/Water Heater 1. Mount the heater (ordered separately) to heater 4. Attach elbow fitting (7), tubing (8), and fitting (10). bracket (13) with screws and washers supplied with Align fitting (7) as shown. heater. 5. Mount heater assembly to the straight section of the 2. -
Page 12: Connect Tubing For Heating Hoses Only
Installation Connect Tubing for Heating Hoses Only 1. Disconnect tubing fitting (PI) at pump inlet and run 3. Route quick connect (QC) red and blue hoses to the the loop around the cart vertical frame. front of the system to avoid contamination. 2. -
Page 13: Connect Xtreme-Wrap Water-Heated Hose
Installation Connect Xtreme-Wrap Connect Additional Hose Water-Heated Hose Lengths NOTE: For all steps below, refer to the illustrations on NOTE: For all steps below, refer to the illustrations on the next page. the next page. 1. Connect the female quick-disconnecting “Y” fitting Up to six 50 ft (15.2 m) sections of heated hose can be assembly (FQ) to the blue tubing quick-disconnect attached for a maximum total length of 300 ft (91.4 m). -
Page 14: Connecting Dual Fluid Hose Sections (With Remote Mix Manifold)
Installation Connecting Dual Fluid Hose Sections (with Remote Mix Manifold) 3A5314B... -
Page 15: Connecting Single Fluid Hose Sections
Installation Connecting Single Fluid Hose Sections 3A5314B... -
Page 16: Installation
Installation Installation Connect Heated Hose with NOTE: When connecting tube fittings, ensure the tubing is pushed into the fitting until it bottoms out. If there is DUAL Heated Hoppers extra tubing, cut the tubing squarely to appropriate length. NOTE: The thermal expansion bottle must be removed when circulating through the 20 gallon (75 liter) hoppers 1. - Page 17 Installation XP Heated Hose with Dual Hoppers 3A5314B...
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Page 18: Connect Heated Hose With Single Heated Hopper
Installation Connect Heated Hose with 3. Remove the 3/4 npt plug from the bottom side of the hopper facing the XP system. SINGLE Heated Hopper 4. Attach the fitting assembly (FA) to the same 3/4 npt threaded port. NOTE: The thermal expansion bottle must be removed when circulating through the 20 gallon (75 liter) hoppers Align and Connect Tube Fittings for One or bottle overflow will occur from gravity feed. - Page 19 Installation XP Heated Hose with Single Hopper 3A5314B...
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Page 20: Connect Dual Heated Hoppers Only
Installation Connect DUAL Heated Hoppers Align and Connect Tube Fittings for Two Hoppers Only NOTE: If only one hopper is being connected, see Con- NOTE: The thermal expansion bottle must be removed nect Single Heated Hopper Only on page 18. when circulating through the 20 gallon (75 liter) hoppers or bottle overflow will occur from gravity feed. - Page 21 Installation Dual Heated Hoppers Only 3A5314B...
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Page 22: Connect Single Heated Hopper Only
Installation Connect SINGLE Heated Hopper Align and Connect Tube Fittings for One Hopper Only NOTE: When connecting tube fittings, ensure the tubing is pushed into the fitting until it bottoms out. If there is Modify Pump Assembly extra tubing, cut the tubing squarely to appropriate length. - Page 23 Installation Single Heated Hopper Only 3A5314B...
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Page 24: Grounding
Installation Grounding Connect the Pump Air Line 1. Remove cap (220) from XP or XP-hf air manifold. 2. Connect the air hose from the air manifold to the pump needle valve fitting (211). The equipment must be grounded. Grounding reduces the risk of static and electric shock by provid- ing an escape wire for the electrical current due to static build up or in the event of a short circuit. -
Page 25: Operation
Operation Operation NOTE: If using heated hose: each 50 ft (15.2 m) heated hose section holds approximately 1.25 gal- lons (4.7 liters) of fluid. 3. Pump Setting: Set the flow rate of the circulation 1. Select fluid to use for heating circulation. fluid by opening the pump needle valve (211) 45°-60°... -
Page 26: Maintenance
Maintenance Maintenance • Check double wall hopper heating fluid level • Follow pump maintenance instructions in Husky 205 monthly. Add fluid as needed. diaphragm manual 308652. • Do not overfill when using oil. See overfilling notice • Follow heater maintenance instructions in Viscon on page 25. -
Page 27: Parts
Parts Parts Hose Heat Circulation Kit 26C051 3A5314B... -
Page 28: Parts List 26C051
Parts Parts List 26C051 Ref. Part Description Qty. 273093 PUMP, XP-hf, htd-hose, re-circ 17P092 PLATE 104429 SCREW 100016 WASHER, lock 110755 WASHER, plain 126896 FITTING, elbow (1/2 T x 1/2 nptf) 126898 FITTING, elbow (1/2 T x 1/2 nptm) 17P759 TUBE, 1/2 in. x 48 in. lg 126900 FITTING, 1/2 T x 3/8 nptm 17D306 FITTING, coupler, quick... -
Page 29: Recirculation Pump 273093
Parts Recirculation Pump 273093 Parts List 273093 Ref. Part Description Qty. Ref. Part Description Qty. 308 206264 VALVE, needle 301 108126 FITTING, tee, street 309 24P835 PUMP, acetal, w/pvdf check, Husky 302 126897 FITTING, elbow, 1/2 tube x 1/4 310 113161 SCREW, flange, hex hd NPTM 311 17N910 TUBE, 35 in. -
Page 30: Hopper Heat Circulation Retrofit Kit 26C078
Parts Hopper Heat Circulation Retrofit Kit 26C078 Two Hopper with Hose 3A5314B... - Page 31 Parts One Hopper No Hose Parts List 26C078 Ref. Part Description Qty. Ref. Part Description Qty. 126898 FITTING, elbow, 1/2 in. tube x 1/2 npt 17E481 FITTING, assy, hopper bottom 17P759 TUBING, red, 48 in. lg 17E482 FITTING, assy, hopper outlet tee 126894 FITTING, union, 17E483 FITTING, assy, hopper inlet tee 1/2 in.
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Page 32: Wiring Diagram
Wiring Diagram Wiring Diagram BLACK BLACK GREEN WHITE BLACK 3A5314B... -
Page 33: Technical Specifications
Technical Specifications Technical Specifications Metric Maximum Working Pressure High Pressure Fluid Hose See Xtreme-Wrap Water Heated Hose Manual 3A5313. Heated Fluid Circulation Components 95 psi 0.6 MPa, 6.6 bar Maximum Temperature Rating 180° F 82° C Wetted Parts Heated Fluid Circulation Tubing Nylon Heated Fluid Circulation Fittings Aluminum, Brass, Zinc-Plated Carbon Steel... -
Page 34: Graco Standard Warranty
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.