Black Horse Model NOORDUYN NORSEMAN Instruction Manual Book

Black Horse Model NOORDUYN NORSEMAN Instruction Manual Book

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NOORDUYN NORSEMAN
ALL BALSA - PLY WOOD CONSTRUCTION.
COVERED WITH ORACOVER.
95% ALMOST READY TO FLY
SPECIFICATION
- Wingspan: 1840 mm (72.44 in).
- Length: 1180 mm (46.46in).
- Weight: 3.2kg ( 7.04lbs).
- Wing area: 46.2dm
- Wing loading: 69.26g/dm
- Wing type: Naca Airfoil.
- Gear type: Aluminium Hi-grade
for main gear and spring wire for
tail gear (included).
- Servo mount: 42mm x 21mm.
Instruction Manual Book
Parts listing required (not included):
- Radio: 05 channels.
- Servo: 07 servos.
- Engine: .46 - .55ci 2 stroke/ 9cc 2 stroke Gas
.
2
- Motor: Brushless outrunner 1000-1800W, 400-800kV
.
2
- Propeller: Suit with your engine.
Recommended Motor and Battery set up
(not included):
- Motor: Admiral GP10 5030-400kV
- Lipo cell: 6 cells 4,000-5,000mAh.
- Receiver battery: 4.8- 6V/ 800 - 1200mAh NiMH.
- ESC: 65A
Item code: BH157.
Made in Vietnam.

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  • Page 1 Instruction Manual Book Item code: BH157. NOORDUYN NORSEMAN ALL BALSA - PLY WOOD CONSTRUCTION. COVERED WITH ORACOVER. 95% ALMOST READY TO FLY SPECIFICATION Parts listing required (not included): - Wingspan: 1840 mm (72.44 in). - Radio: 05 channels. - Length: 1180 mm (46.46in).
  • Page 2: Table Of Contents

    Thank you for purchasing Black Horse Model products. With over 19 years experience in production and fly testing, Black Horse Model is committed to bring the best quality products and good service to customers. Along with a team of creative engineers and skilled workers, we will always accompany with customers by our great experiences, fully enthusiasm...
  • Page 3: Warranty

    In that Black Horse Model has no control over the final assembly or material used for final assembly, SUGGESTION Black Horse Model is not responsible for loss of use , or other incidental or consequential damages. To avoid scratching your new airplane, do not...
  • Page 4: Covering Tools

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual FLIGHT WARNINGS ADHESIVES AND REQUIRED TOOLS When ready to fly, first extend the transmitter aerial. Thin CA Switch on the transmitter. 30-minute epoxy Switch on the receiver. 6-minute epoxy Check that the wings are correctly fitted to the Threadlocker thread locking cement fuselage.
  • Page 5 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual • Officially designated AMA Air Show Teams (AST) are authorized to use devices and practices as defined within the Team AMA Program Document. (AMA Document #718.) (j) Not operate a turbine-powered aircraft, unless in compliance with the AMA turbine regulations. (AMA Document #510-A.)
  • Page 6: Part Listing ( Not Included )

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual PARTS LISTING (NOT INCLUDED). Servo extension leads....pcs. 190mm ..4pcs Engine: GT-9cc..1 pcs. Propeller: Suit with your engine. LiPo. 6S 4000 - 5000mAh ..1 Packs Motor: Admiral GP10 Servos ..04 - 05 pcs Torqe: 3.17 - 4.10 kg/cm.
  • Page 7 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual : Fuselage. Plastic fairing for landing gear (13a, 13b). : Wing panel ( 2a, 2b ). : Aluminium main gear (14a, 14b). : Horizontal stabilizer. : Engine mount (15a, 15b). Rudder. : Aluminium wing dihedral brace.
  • Page 8: Preparations

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual PREPARATIONS: Use a covering iron with a covering sock on high heat to tighten the covering if necessary. Apply pressure over sheeted areas to thoroughly bond the covering to the wood. INSTALLING THE AILERONS AND FLAPS.
  • Page 9 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual 5. Place the servo into the servo tray/ hatch into the 6. Repeat step # 2 - # 5 to install the second aileron servo box on the bottom of the wing and drill 1.5mm servo in the opposite wing half.
  • Page 10: Installing The Control Horns And Linkages

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual INSTALLING THE CONTROL HORNS AND LINKAGES Nylon Clevis 1.7x8mm Cap Screw - - - - - - - 4 - - - - - - - 4 Horn 100mm Push rod Flaslink - - 4...
  • Page 11 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Pushrod Nylon Clevis Horn Pushrod Flaslink 1.7x8mm Cap Screw Mark the spot to attach Bend 90 Bottom view The number of times the same way Assembly (in this case twice). Cut off excess.
  • Page 12: Installing The Landing Gear

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual INSTALLING THE LANDING GEAR 5x35mm Socket Head 4mm Spring Washer 5mm Hex Nut Collar Cap Screw - - - - 2 - - - - - 4 - - - - - - 2...
  • Page 13 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Bottom view 4x15mm Cap Screw 4mm Spring Washer 4mm Flat Washer Bottom view Adhesive tape. Assemble left and right sides the same way. Apply threadlocker (screw cement). Apply epoxy glue.
  • Page 14: Installing Balsa Plywood Wing Struts

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual 5mm Hex Nut Bottom view 5mm Flat washer Collar 5x35mm Socket Head Cap Screw Bottom view INSTALLING BALSA PLYWOOD WING STRUTS 3x12mm Cap Screw Aluminum Fuselage Strut 3x6mm Button Head Ball link - - 4...
  • Page 15 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual 3x6mm Button Head Cap Screw 2.5mm 3x6mm Button Head Cap Screw 2.5mm 3x6mm Button Head Cap Screw 2.5mm 3x6mm Button Head Cap Screw Drill holes using the stated. Assemble left and right Apply epoxy glue.
  • Page 16 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual 3x15mm Tp scew 3x12mm Cap scew Left Wing 36mm BOTTOM VIEW 510mm 110mm 49mm Right Wing BOTTOM VIEW Top View 4x8mm Button Socket Head Cap Screw Assemble left and right sides the same way.
  • Page 17: Secure The Wing To The Fuselage

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual SECURE THE WING TO THE FUSELAGE 19mm Aluminium tube. Attach the wings to the fuselage and secure the 490mm wing panels. Plastic Top View Plastic C . A Top View Apply instant glue (C.A glue, super glue).
  • Page 18 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Top View Cap screw for main wing fixture Top View Assemble left and right sides the same way.
  • Page 19: Installing The Fuselage Servos

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual INSTALLING THE FUSELAGE SERVOS 1) Install the rubber grommets and brass collets into the elevator, rudder and throttle servos. Test fit the servos into the servo tray. Trim the tray if necessary to fit your servos.
  • Page 20: Installing Horizontal Stabilizer

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual INSTALLING HORIZONTAL STABILIZER 1.7x8mm Cap Screw 1.7x8mm Cap Screw Nylon Clevis Nylon Clevis Flaslink Flaslink - - - - - - - 2 - - - - - - - 2 - - - - - - - 2...
  • Page 21 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Top View Top View Apply epoxy glue.
  • Page 22 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Bottom view Horn Elevator pushrod Bottom view Horn Cut off shaded portion carefully. The number of times the same way Assembly (in this case twice). Pushrod Nylon Clevis 1.7x8mm Cap Screw Horn...
  • Page 23: Installing The Tail Gear, Rudder

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Servo arm Flaslink Push rod Bend 90 Bottom view Elevator servo Flaslink Cut off excess. INSTALLING THE TAIL GEAR, RUDDER 1.7x8mm Cap Screw 3mm Collar Nylon Clevis - - - - - - - 2...
  • Page 24 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Top View Bottom view 1.7x8mm Cap Screw Nylon Clevis Horn Push rod Bottom view Rudder pushrod Horn Cut off shaded portion carefully. Apply epoxy glue. Drill holes using the stated. (in this case 1.7mm...
  • Page 25 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Bottom view Bottom view 2.5mm Bottom view Bottom view Drill holes using the stated. 2.5mm (in this case 2.5mm Cut off shaded portion carefully. Apply epoxy glue.
  • Page 26: Installing The Engine

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Servo arm Flaslink Push rod Bend 90 Bottom view Rudder servo Cut off excess. INSTALLING THE ENGINE 3mm Hex Nut 500mm Pushrod wire - - - 1 - - - - - - - 4...
  • Page 27 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual 3mm Hex Nut 3mm Flat washer 3x25mm Cap Screw Top View Must be purchased separately! Pushrod Wire...
  • Page 28: Installing The Stopper

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Top View 115mm INSTALLING THE STOPPER...
  • Page 29: Installing The Fuel Tank

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Cut off shaded portion INSTALLING THE FUEL TANK 5. When satisfied with the alignment of the stopper assembly tighten the 3mm x 20mm machine screw until the rubber stopper expands and 1. Using a modeling knife, cut one length of silicon seals the tank opening.
  • Page 30: Installing The Throttle

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Clunks Fuel Tank Fuselage top side Zip tie Fuel tank Tygon Tubing INSTALLING THE THROTTLE direction. When the throttle stick is moved forward from idle to full throttle, the throttle barrel should also open and close using this motion. If not,...
  • Page 31: Installing The Switch, Receiver And Battery

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Adjust the throttle input (transmitter throttle 4x4mm stick), throttle trim movement and the 2x10mm carburattor opening to the suitable position Linkage stopper and screw in the 4x4mm set screw. Screw Pushrod wire Bottom view...
  • Page 32 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Switch Switch Bottom view Battery Receiver Tape Foam Pad Must be purchased separately! Bottom view...
  • Page 33: Mounting The Cowl

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Bottom view Open/close MOUNTING THE COWL While holding the cowl firmly in position, 1) Remove the muf f ler and needle valve assembly drill four 1,6mm pilot holes through both the from the engine. Slide the fiberglass cowl over the cowl and the side edges of the firewall.
  • Page 34 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual 3x12mm Tp Screw - - - 4 172mm Cowl area cutout for engine head. Top View Cut off shaded portion carefully.
  • Page 35 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Top View C . A 3x12mm Tp Screw Top View C . A 3x12mm Tp Screw Apply instant glue Drill holes using the stated. (C.A glue, super glue). (in this case 2.5mm 2.5mm...
  • Page 36: Installing The Propeller

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual INSTALLING THE PROPELLER Top View Top View Must be purchased separately!
  • Page 37: Installing The Electric Motor (Ep Version)

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual INSTALLING THE ELECTRIC MOTOR (EP VERSION) 4x60mm Socket Head 4mm Flat washer M3 Blind Nut Cap Screw - - - - - - - - 4 SIZE: 46 - - - - - - - 4...
  • Page 38: Installing Cockpit Fuselage

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Top View 115mm INSTALLING COCKPIT FUSELAGE Position the canopy so the rear frame on the canopy is aligned with the rear edge of the cockpit opening. Use canopy glue to secure the canopy to the canopy hatch.
  • Page 39 NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Canopy glue Top View Apply epoxy glue.
  • Page 40: Balancing

    NOORDUYN NORSEMAN Item code: BH157 Instruction Manual Open/Close Top View BALANCING With the wing attached to the fuselage, all parts of the  1) It is critical that your airplane be balanced cor- rectly. Improper balance will cause your plane to lose hold the model at the marked balance point with the control and crash.
  • Page 41: Lateral Balance

    NOORDUYN NORSEMAN Item code: BH157. Instruction Manual LATERAL BALANCE PRE-FLIGHT CHECK  1) Completely charge your transmitter and receiver After you have balanced a plane on the C.G. You should laterally balance it. Doing this will help the airplane track straighter .
  • Page 42: For Your Radio Installation Basic Connection For Airplane And Adjustment Of Servos

    NOORDUYN NORSEMAN Item code: BH157. Instruction Manual FOR YOUR RADIO INSTALLATION BASIC CONNECTION FOR AIRPLANE AND ADJUSTMENT OF SERVOS Example of connection For more information, refer to radio system instruction manual. Follow instruction manual of Engine and Battery. Aileron Servo...
  • Page 43: Main Gear Dimensional Detail

    NOORDUYN NORSEMAN Item code: BH157. Instruction Manual MAIN GEAR DIMENSIONAL DETAIL 137mm 44.5mm TAIL GEAR DIMENSIONAL DETAIL 28mm 2.1mm hold 10mm 26mm...
  • Page 44: Exploded View

    NOORDUYN NORSEMAN Item code: BH157. Instruction Manual DECORATION <Top view> <Bottom view> <Side view> Left <Side view> Right #21- 023 - Ferri Red #21- 071 - Black #21- 010 - White B H 1 5 7 _ My _ D e c a l...
  • Page 45 NOORDUYN NORSEMAN Item code: BH157. Instruction Manual...
  • Page 46 I/C FLYING WARNINGS Always operate in open areas, away from fly near power lines,aerials or AL WAYS adjust the engine from behind NEVER factories, hospitals, schools, buildings other dangerous areas including airports, the propeller, and do not allow any part of and houses etc.
  • Page 47 I/C FLYING GUIDELINES Operate the control sticks on the ALWAYS land the model INTO When ready to fly, first extend transmitter and check that the the wind, this ensures that the the transmitter aerial. control surfaces move freely and in model lands at the slowest possible the CORRECT directions.

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