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OPERATOR'S
MANUAL
TABLE SAW
MODEL: TS-1040E-1.0 30 & 50
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 05/2017
© 2017 Baileigh Industrial, Inc.
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Summary of Contents for Baileigh Industrial TS-1040E-1.0 30
- Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
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Page 2: Table Of Contents
Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................7 Dear Valued Customer: ....................7 TECHNICAL SUPPORT ....................10 TECHNICAL SPECIFICATIONS ................... 11 INTENDED USE ......................12 Tools: ......................... - Page 3 50” RAIL & EXTENSION TABLE PARTS DIAGRAM ............ 49...
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Page 4: Thank You & Warranty
THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or reject the... - Page 5 • A 30% re-stocking fee applies to all returns. Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
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Page 6: Introduction
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation. -
Page 7: Safety Instructions
IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol. - Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
- Page 9 HIGH VOLTAGE USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off. FOLLOW PROPER LOCKOUT PROCEDURES. EMERGENCY STOP BUTTON In the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the E-STOP button.
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Page 10: Safety Precautions
SAFETY PRECAUTIONS Wood working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result. - Page 11 6. Blade Height. Adjust the blade to the correct height above the piece part so it does not kickback toward the operator causing injury. 7. Remove any adjusting tools. Before operating the machine, make sure any adjusting tools have been removed. 8.
- Page 12 24. Know the location of the ON - OFF switch and the “E”- STOP button. 25. Removing Piece Parts. Before removing cut-offs, always turn the saw OFF, and wait for the blade to stop turning, to avoid contact with a moving blade. 26.
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Page 13: Technical Support
40. A push block and/or a push stick must be used if the workpieces is less than 5” (127mm) to prevent your hands from getting too close to the saw blade. Push block must be used to cut narrow workpieces and, when necessary, to push the workpiece against the fence, a push block can be easily made by the operator. -
Page 14: Technical Specifications
TECHNICAL SPECIFICATIONS Weight 408lbs (185kg) 60" x 38" x 40" Dimensions L x W x H (1524 x 965 x 1016mm) Foot Print (L x W) 20.25" x 19.625" (514 x 499mm) Magnetic with Thermal Overload Switch Protection Electrical Switch Voltage 220V / 1ph / 60hz (50hz) Type TEFC Capacitor Start Induction... -
Page 15: Intended Use
Front of Table to Blade, Maximum Cut 12.25" (311mm) 34.25" x 2.9375" x .59" Fence Information Fence Size (L x W x H) (870 x 75 x 15mm) Miter Gauge Slot Type T-Slot Miter Gauge Information Miter Gauge Slot Type (W x H) .75"... -
Page 16: Unpacking And Checking Contents
UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals. -
Page 17: Transporting And Lifting
TRANSPORTING AND LIFTING IMPORTANT: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Follow these guidelines when lifting with truck or trolley: •... - Page 18 • Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects. • It is important to maintain free area around the machine, which is required for the working place. If any long material is machined, it is necessary to have a sufficient room in front of the machine as well behind it in the places of material input and output.
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Page 19: Getting To Know Your Machine
GETTING TO KNOW YOUR MACHINE Identification On/Off Switch; Power Box Front rail; Motor Cover Scale; Left Extension Wing; Front Rail Tube; Miter Gauge; Fence Lock Handle Blade Guard; Blade Tilt Handwheel; Right Extension Wing; Blade Height Handwheel; Fence; Blade Height Lock; Back Rail;... -
Page 20: Assembly And Set Up
ASSEMBLY AND SET UP WARNING: For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual. 1. Turn the tilting lead screw (A) to tilt the motor and trunnion into the 90°... - Page 21 Extension Wings 7. Inspect the extension wings and main table mating surfaces for burrs or foreign materials that may inhibit assembly. 8. The mating edges of the wings and the table must be clean, smooth, and flat, use a wire brush or file if necessary to clean up the edges, this step will ensure that the wings mount properly to the main table.
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Page 22: Install The Rail & Fence & Extension Table
Install the Rail & Fence & Extension Table 1. Use the drawings below to assist in laying out and assembling the fence rails and the extension tables for either the 30” or the 50” table. 30” Table 50” Table... - Page 23 2. Work from the left end of the table toward the right and loosely install the mounting screws to support and align the rails and extensions. Note: Do Not install the fence guide tube onto the front rail until the rails and extensions are aligned and tightened.
- Page 24 9. Install the fence scale. • Slide the fence up against the saw blade, and lock it in place. • Place the front rail tape scale on the fence tube. Make sure it is parallel with the tube and the “0” end is directly under the red line on the pointer window as shown.
- Page 25 Install / Change the Blade The standard blade included with the saw is a general-purpose starter blade. It is recommended that blades be chosen and sourced from a reputable supplier based upon the specific materials and type of cutting being performed. WARNING: Turn the power switch “OFF”...
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Page 26: Install The Blade Guard And Riving Knife
Install the Blade Guard and Riving Knife CAUTION: After changing a saw blade, always check that the Riving knife or Blade Guard is correctly set! 1. Reinstall the insert, slide the knurled knob out and rotate it forward so it engages the upper bracket. - Page 27 After changing a saw blade, always check that the Riving knife or Blade Guard is correctly set! Riving Knife Thickness Saw Blade Thickness Blade Kerf (width of saw blade cut) 6. The distance of the riving knife from the gear rim must be between 3mm and 8mm. measured radially through the center of the saw spindle.
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Page 28: Dust Collection
Dust collection It is recommended that you use a dust collector (not included) when using this machine. The minimum air flow requirements for this machine are listed below. The machine comes with a 4” (100mm) dust port located on the side of the machine. The dust extraction equipment is to be switched on before commencing machining. -
Page 29: Electrical
ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup. -
Page 30: Power Cord Connection
• Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal. -
Page 31: Electrical Diagram
ELECTRICAL DIAGRAM... -
Page 32: Adjustment
ADJUSTMENT WARNING: Make sure the electrical disconnect is OFF before working on the machine. Always follow proper safety precautions when working on or around any machinery. Before operation, the machine should be carefully adjusted for best performance. Blade Raising and Tilting Mechanism 1. -
Page 33: Aligning Table T-Slot Parallel With Blade
6. To set the fence perpendicular to the table, place a square on the table and against the side of the fence, loosen the top lock nuts (D) and adjust the setscrews (E) until the fence is perpendicular. Retighten lock nuts. 7. -
Page 34: Adjusting 45 And 90 Degree Positive Stops
Adjusting 45 and 90 Degree Positive Stops The blade tilting mechanism of your saw is equipped with a positive stop at 45 and 90 degrees. To check and adjust these positive stops, proceed as follows: 1. Raise the saw blade to its maximum height. 2. -
Page 35: Operation
OPERATION Safety Precautions Before Operations The operation of power tools involves a certain amount of hazard for the operator. Before attempting regular work, we recommend you get the feel of operations using scrap lumber to check settings. Read entire instructions before you start to cut workpiece. Always pay attention to safety precautions to avoid personal injury. -
Page 36: Operation
Operation Plain sawing includes ripping and crosscutting, plus a few other standard operations of a fundamental nature. • As with all power tools there is a certain amount of hazard involved with the operation and use of the saw. • Using the saw with the respect and caution demanded as far as safety precautions are concerned will considerably lessen the possibility of personal injury. -
Page 37: Ripping
Ripping Ripping is the operation of making a lengthwise cut through a board. • The rip fence is used to position and guide the workstock. • One edge of the workstock rides against the rip fence while the flat side of the board rest on the table. -
Page 38: Using Dado Blade Set And Dado Insert
Using Dado Blade Set and Dado Insert WARNING: Blades are dangerously sharp. Use extreme caution when working with or around the blade. Wear proper safety protection such as heavy gloves. Dadoing is cutting a rabbet or a wide groove into the work. -
Page 39: Maintenance
MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis following proper safety precautions. This table saw requires very little maintenance other than minor lubrication and cleaning. The following sections detail what will need to be done to assure continued operation of your saw. -
Page 40: Cleaning
Cleaning Cleaning the saw is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. After cleaning, treat all unpainted cast iron and steel with a non-staining lubricant. Occasionally it will become necessary to clean the internal parts with more than a vacuum. -
Page 41: Troubleshooting
TROUBLESHOOTING WARNING: Disconnect machine from the power source before attempting any troubleshooting PROBLEM SOLUTION SAW WILL NOT START 1. Saw not plugged in. 1. Plug in saw. 2. Fuse blown or circuit breaker tripped. 2. Replace fuse or reset circuit breaker. 3. - Page 42 BLADE DOES NOT COME UP TO SPEED 1. Extension cord too light or too long. 1. Replace with adequate size extension cord. 2. Low house current. 2. Contact your electric company. 3. Motor not wired for correct voltage. 3. Refer to motor and /or nameplate. MACHINE VIBRATES EXCESSIVELY 1.
- Page 43 TABLE SAW BODY PARTS DIAGRAM 21 20 28-1 29 28-2 32-1 32-3 32-4 32-5 32-2...
- Page 44 Table Saw Body Parts List Item Description Qty. Item Description QTY. Extension Wing Hex Nut 8mm Cap Screw M10 X 25 Angle Scale Lock Washer 10mm Lock Nut 3mm Flat Washer 10mm 28-1 Upper Hinge STD Table Insert 28-2 Lower Hinge Flat Head Screw M5 X 10 Flat Head Screw M3x 12 Magnet...
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Page 45: Trunnion Assembly Parts Diagram
TRUNNION ASSEMBLY PARTS DIAGRAM... -
Page 46: Trunnion Assembly Parts List
Trunnion Assembly Parts List Item Description Qty. Item Description Qty. Lock Nut M16 Arbor Nut Flat Washer 16mm Knurled Knob Cap Screw M8x 25 Splitter Adjust Block Lock Washer 8mm Spring Flat Washer(W) 8mm Spacer Motor Locking Pin Cap Screw M6x 16 Splitter Tighten Clip Lock Washer 6mm Cap Screw M6x 25... - Page 47 Item Description Qty. Item Description Qty. Limit Block Handwheel Flat Washer 6mm Locking Handle Flat Head Screw M10x30 Handwheel Handle Spacer Lock Nut 12mm Nylon Spacer Flat Washer 12mm Cap Screw M6x 35 External Retaining Ring 16 High Shaft Bracket Elevation Shaft Main Trunnion Pointer Base...
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Page 48: Blade Guard Parts Diagram
BLADE GUARD PARTS DIAGRAM 313 314 Item Description Qty. Item Description Qty. Flat Head Screw M4x10 Pawl Shaft Guard Support 1 Splitter Guard Support 2 Roll Pin 4x16 Stepped Nut M4 Pawl Hook Vacuum Cleaner Rivet 4x8 Left Guard Pawl Tap Screw M3.5x16 Spacer Spring Clamp... -
Page 49: Miter Gauge Parts Diagram
MITER GAUGE PARTS DIAGRAM Item Description Qty. Item Description Qty. 401A Miter Gauge Assembly Lock Washer 4mm Guide Bar Button Head Screw M4x 6 Angle Scale Miter Knob Rivet Flat Washer 4mm Set Screw M8x 6 Crosscut Fence Miter Ring Square Nut M6 Flat Head Screw M5x8 Flat Washer 6mm... -
Page 50: Rip Fence Parts Diagram
RIP FENCE PARTS DIAGRAM 512 507 Item Description Qty. Item Description Qty. Glide Pad Handle Ball Hex Nut 12mm Lock Nut 10mm Set Screw M12x 15 Button Head Screw M5x 8 Set Screw M12x10 Flat Washer 5mm Hex Bolt M6x40 Ruler X-Ray Film Cam Plate Fence Face... -
Page 51: 30" Rail & Extension Table Parts Diagram
30” RAIL & EXTENSION TABLE PARTS DIAGRAM Item Description Qty. Item Description Qty. End Cap Lock Washer 8mm Guide Tube Hex Nut 8mm Front Rail Rear Rail Scale Cap Screw M10x25 Flat Washer 6mm Lock Washer 10mm Lock Washer 6mm Flat Washer 10mm Cap Screw M6x16 Cap Screw M8x35... - Page 52 50” RAIL & EXTENSION TABLE PARTS DIAGRAM Item Description Qty. Item Description Qty. End Cap Flat Washer 10mm Flat Washer 6mm Cap Screw M8x35 Lock Washer 6mm Guide Tube Cap Screw M6x16 Front Rail Flat Head Screw M8x35 Scale Flat Washer 8mm Rear Rail Lock Washer 8mm Extension Board...
- Page 53 NOTES...
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- Page 55 NOTES...
- Page 56 BAILEIGH INDUSTRIAL, INC. 1625 D , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH BAILEIGH INDUSTRIAL LTD. U ULLWOOD LOSE WIFT ALLEY NDUSTRIAL STATE UGBY , CV21 1QH U IDLANDS NITED INGDOM...