TYROLIT Hydrostress TBS510 Operating Instructions Manual

TYROLIT Hydrostress TBS510 Operating Instructions Manual

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OPERATING INSTRUCTIONS
TBS510
Index 000
Translation of the original instructions
11000656 en / 20.05.2019

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Summary of Contents for TYROLIT Hydrostress TBS510

  • Page 1 OPERATING INSTRUCTIONS TBS510 Index 000 Translation of the original instructions 11000656 en / 20.05.2019...
  • Page 2 Congratulations! You have decided to purchase a tried-and-tested TYROLIT Hydrostress unit and have thus acquired a highly sophisticated and reliable state-of-the-art device. Only genuine TYROLIT Hydrostress replacement parts can guarantee quality and interchangeability. If maintenance work is neglected or carried out inexpertly, we will be unable to honour our warranty obligations.
  • Page 3 BASIC SAFETY INSTRUCTIONS Warning notices and symbols in this operating manual Danger Indicates that failure to comply could lead to severe injury or even death. Caution Indicates that failure to comply could sometimes lead to injuries. Note Indicates that failure to comply leads to damage to the machine or other property.
  • Page 4 OPERATING MANUAL Preface This operating manual should make it easier to get to know the machine and make use of its intended applications. The operating manual contains important information on how to operate the machine safely, properly and economically. Your close attention helps avoid risk, repair costs and downtime, and increase the reliability and lifetime of the machine.
  • Page 5 Notes: 5/33...
  • Page 6: Table Of Contents

    Table of Contents 1. Description of performance ............7 1.1. Basics of intended use ...................... 8 1.2. Organisational measures ....................8 1.3. Personnel choice and personnel qualification; basic responsibilities ....... 9 1.4. Safety instructions and residual risks for the operation phases of the machine .... 10 1.4.1.
  • Page 7: Description Of Performance

    1. DESCRIPTION OF PERFORMANCE Masonry band saws from TYROLIT are designed especially for processing porous concrete and have proven themselves on all types of construction sites worldwide. The different models in the TBS product line allow TYROLIT to offer their customers the greatest possible labour saving and highly precise cutting technology.
  • Page 8: Basics Of Intended Use

    1.1. Basics of intended use 1.1.1 The warranty obligation of the manufacturer and supplier is voided for improper or non-intended use. Any change to the machine which is not carried out by the manufacturer is prohibited. Changes, removal or addition of parts only with the written approval of the manufacturer. 1.1.2 The machine is constructed according to the state of the art and recognised technical safety rules.
  • Page 9: Personnel Choice And Personnel Qualification; Basic Responsibilities

    1.2.7 For safety-related changes to the machine or the running behaviour, stop the machine immediately and mark it accordingly. Report the problem to the responsible post/person! 1.2.8 No changes, removal or addition of parts without the written approval of the manufacturer! The instructions of the tool maker must be followed.
  • Page 10: Safety Instructions And Residual Risks For The Operation Phases Of The Machine

    1.4. Safety instructions and residual risks for the operation phases of the machine 1.4.1. Transport, assembly and installation 1.4.1.1 Transport, assembly and installation on/with the masonry band saw may only be carried out in transport position. 1.4.1.2 Lift the machine only according to the instructions in the operating manual and with proper lifting gear! Observe the attachment points (crane eyes) for load lifting system.
  • Page 11: Operation

    1.4.4. Operation 1.4.4.1 Refrain from working in any manner that is questionable in regard to safety! 1.4.4.2 Take measures to ensure that the masonry band saw is only operated in a safe, functional condition! 1.4.4.3 At least once per shift check the machine for externally recognisable damage and deficiencies! Any changes which occur (including operating behaviour) must be reported immediately to the responsible post/person! If necessary, immediately stop the machine and secure it against restart! 1.4.4.4...
  • Page 12: Special Work While Using The Machine

    1.4.6. Special work while using the machine 1.4.6.1 Follow all setup, maintenance, and inspection activities and schedules prescribed by the operating manual, including all information about the replacement of parts / assemblies! These activities may only be carried out by technical personnel. 1.4.6.2 Inform operating personnel before beginning special and maintenance work! Name a supervisor! 1.4.6.3...
  • Page 13: Electric Power

    1.5.2. Electric power 1.5.2.1 Use only original fuses with the specified current rating! In case of malfunctions, turn off the masonry band saws immediately! Electrical work may only be carried out by technical and qualified personnel. 1.5.2.2 The machine's electrical equipment must be inspected/checked regularly. Faults such as loose connections or damaged cables must be corrected immediately.
  • Page 14: Packaging And Storage

    1.7. Packaging and Storage To ensure sufficient protection during shipping and transport, the machine and its components are carefully packaged. When receiving the machine, the machine should be checked for damage. The packaging of the device consists of materials which can be recycled. Put these by type into the relevant recycling containers, so that they can be recycled properly.
  • Page 15: Description Of The Device

    2. DESCRIPTION OF THE DEVICE 2.1. Name of machine parts Pos. 1 Side door with rotary knob Pos. 9 Saw belt protection clamping lever Pos. 2 Saw belt Pos. 10 Tensioning lever for saw belt Pos. 3 Saw table Pos. 11 Crane eye Pos.
  • Page 16: Technical Data

    2.3. Technical data TBS510 Motor output 1,5 kW 1,5 kW 1,1 kW Power consumption 20 A 12,5 A 2,7 A Connection values 110 V 230 V 400 V / 16 A Protection class IP 55 Cutting height max. 515 mm...
  • Page 17: Commissioning

    3. COMMISSIONING 3.1. Connections and operating materials Connection of electricity A reliable power source with an operating voltage and corresponding fuses as shown on the model plate must be available. Supply lines must not be damaged. A voltage drop of more than 10% leads to damage of the electrical switches! Lubrication points Moving parts must be lubricated on the lubrication points at regular intervals.
  • Page 18: Check Distance Between Saw Belt And Guide Rollers

    3.3. Check distance between saw belt and guide rollers 1 mm • Switch off masonry band saws • Open side doors • Check the distance between the saw belt (Pos. 2) and guide rollers (Pos. 1) Note In standstill the distance between the saw belt (Pos. 2) and guide rollers (Pos. 1) must be approx. 1 mm.
  • Page 19: Preparing To Start And Setting Operating Range

    3.4. Preparing to Start and Setting Operating Range During the preparation of the saw the following steps must be completed: • Both side doors are closed and locked • Power source is connected on the main switch • Saw belt is tightened via the tensioning lever (Pos. 1) •...
  • Page 20: Transport

    4. TRANSPORT 4.1. Transport position Note Transport with the forklift is prohibited! Included in the transport setup of the masonry band saw: • Power source is disconnected • Side doors are closed • Saw table is secured via the spring lock •...
  • Page 21: Move By Crane

    4.2. Move by crane Danger Only use undamaged slinging equipment with sufficient carrying capacity. Personnel should never remain under hanging loads. • Use hoisting gear of sufficient load capacity • Name expert instructors before the lifting process • Hang the masonry band saw on the swivelling crane eye (Pos. 1) •...
  • Page 22: Operation

    5. OPERATION 5.1. Safety Note The masonry band saws may only be put into operation, if all starting preparations (see 3.4) are met. If this is not possible, the operation of the masonry band saws is prohibited. Note The authorised operator must guide the feed movement when cutting using the saw table. Standing is limited to this area of the masonry band saws.
  • Page 23: Replacing The Saw Belt

    5.3. Replacing the saw belt • Disconnect the masonry band saw from the power source • Flip up the scale tube (Pos. 3) • Open the table bracket on the handle (Pos. 5) and remove the cotter pin on the left side (Pos.
  • Page 24: Workpiece Blockage

    5.4. Workpiece blockage Caution When the saw belt is blocks the machine must be switched off immediately. • Remove the saw belt and check the condition • Check the saw belt wheels and the rubber coating on the saw belt wheels 5.5.
  • Page 25: Dismantling

    7. DISMANTLING • Disconnect the power connection from the mains power • Put the masonry band saw into transport position (see 4.1) 8. MAINTENANCE 8.1. Service Danger Maintenance and repair works must only be carried out by qualified personnel. These works may only be carried out with the saw belt at a standstill and the drive motor turned off.
  • Page 26: Lubrication Points

    8.2. Lubrication points Danger Maintenance and repair works must only be carried out by qualified personnel. These works may only be carried out with the saw belt at a standstill and the drive motor turned off. Note Only use quality lubricant with the specified requirements. The lubricant used is called "Energrease LS2 BP".
  • Page 27: Troubleshooting Table

    8.3. Troubleshooting table Danger Pull the power plug before any maintenance or repair work. Measures must be taken, so that an accidental start-up by others is not possible. Maintenance and service works may only be carried out by qualified personnel. Error Cause Remedy...
  • Page 28: Torque Of Screw Connections

    8.4. Torque of screw connections Strength class: 10.9 12.9 Dimensions Max. tightening torque in Nm Max. tightening torque in Nm Max. tightening torque in Nm 11.2 11.3 16.5 19.3 27.3 40.1 46.9 1057 1136 1329 1176 1674 1959 1597 2274 2662 28/33...
  • Page 29: Maintenance Plan

    8.5. Maintenance plan Note This section should be used as a proof of already performed maintenance and as a service book. All warranty and service work must be entered as proof. Machine/type: Serial number/year of manufacture: Date Performed maintenance or service works Date/signature 29/33...
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  • Page 31 31/33...
  • Page 32 Directives: Direttive: Directivas: Normen: EN ISO 12100:2010 Standards: EN 60204-1:2006 Normes: Norme: Normas: Hersteller: TYROLIT Hydrostress AG Manufacturer: Witzbergstrasse 18 Producteur: 8330 Pfäffikon ZH Produttore: Switzerland Fabricante: Pfäffikon, 17.05.2019 Pascal Schmid (Head of engineering and responsible for technical documentation) 32/33...
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