Royal Sovereign RSC-820CL Service Manual
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Royal Sovereign RSC-820CL Service Manual

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ROLL LAMINATOR
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Summary of Contents for Royal Sovereign RSC-820CL

  • Page 1 ROLL LAMINATOR Service Manual www.royalsovereign.com...

  • Page 2: Table Of Contents

    5. Parts List 11 ~ 13 ………………………………………………………………………………………… RSC-820CL Parts List ……………………………………………………………………………… 11 ~ 13 7. Exploded Drawings 14 ~ 20 ……………………………………………………………………… RSC-820CL Whole Exploding Drawing and Part Exploding Drawing …………………… 14 ~ 20 8. Wire Diagram 21 ~ 23 …………………………………………………………………………………...
  • Page 3 7. Ensure the unit is turned off, cooled, and unplugged from the outlet prior to moving and/or repairing. 9 ~ 10 8. Keep out of reach of children. 9. Only Royal Sovereign authorized maintenance and service technicians should 10 ~ 11 make repairs. 11 ~ 11 10.

  • Page 4: Troubleshooting

    2. Troubleshooting 2.1) Rollers Not Running CAUSES 1. Emergency Switches are Active. 2. Pressure Plate is not in Proper Position. 3. Film is Jammed on the Rollers. 4. Main Motor Wires are Disconnected. 5. Defective Main PCB. 6. Defective Main Motor. MEASURES 1.

  • Page 5: No Main Power

    2.2) No Main Power CAUSES 1. Main Power is Not Turned On. 2. No Power from the Outlet. 3. Defective Main Fuse. 4. Control Panel (Sub-PCB) Wire is Not Connected. 5. Disconnected Main Power Wire. 6. Defective Transformer. MEASURES 1. Main Power is Not Turned On. a) Turn on the power switch which is located on the rear left.
  • Page 6 6. Defective Transformer. a) Replace the Transformer. Figure 3 Transformer Figure 3...

  • Page 7: Replacing Parts

    3. Replacing Parts NOTE : Before replacing any parts, ensure that the machine is turned off and unplugged from the outlet. 3.1 Right Cover 1. Using Philips Screw Driver, loosen the screw on the Pressure Lever. Figure 1 Figure 1 2.

  • Page 8: Left Cover

    4. Take out two Sub-PCB screws. Figure 4 Figure 4 5) Repeat the steps in reverse to assemble the Right Cover. 3.2 Left Cover 1. Take out four screws on the Left Cover. 3.3 Rear Cover 1. Disassemble the Left and Right Covers. 2.

  • Page 9: Sub Pcb

    2. Detach the main PCB from the 4 white plastic supporters. Figure 7 Figure 7 3.5 Sub PCB 1. Follow the same steps as in the "Replacing the Right Cover" section. 3.6 Cross Cutter 1. Disassemble the nut from the frame-cutter. 2.

  • Page 10: Adjustments

    4. Adjustments 4.1 Adjusting Take-Up Shaft Speed CAUSES: 1. Main rollers and Take-Up Shaft speed is not synchronized. MEASURES: 1. Use a hand to loosen (increases speed) or tighten (reduces speed) the bolt. Figure 1 Increase Decrease Figure 1 4.2 Adjusting Front Roller Pressure •...

  • Page 11: Parts List

    Parts List 6.1 RSC-820CL Parts List CHANGING REMARK Part No. Part Name SPEC. Qt'y 013LR3036D COVER-REAR AL6063 MBC04025D2 SCREW BH M4*25 SUS27 WSB04010D2 WASHER-SPRING SWRH Φ4*1.0T SUS27 36400X002B SWITCH-MAIN AC250 16A CANAL ELECTRICAL 23300X001A BUSHING-CORD EU 7NR32 DONG-A 013LR3121B FRAME-FRONT...
  • Page 12 381LR4020B WIRE-FUSE,EU UL1015 AWG#14 381LR4052A WIRE-MOTOR UL1007 AWG#20 BLK RED 381LR4008A WIRE-MAIN 2464 24AWG12C 120LR3036D ASS’Y-SHAFT CAM S45C (CU+NI+CR) 124LR4009A ECCENTRIC-CAM ￠30*12*15 125LR4003A LEVER-PRESSURE S45C (CU+NI+CR) 023LR4010A KNOB-LEVER NYLON BLK 138LR4018A SPRING-LEVER SUS 304-WPB MBC04018D2 SCREW BH M4x18 SUS27 141LR2032A PLATE-PRESSURE,L SPCC 3T ZWP5 141LR2033A...
  • Page 13 SKE06015B6 SCREW-SET M6*15 FZB 014LR3001G TABLE-FRONT AL6063 PANTONE 421U 120LR4008E SHAFT-TABLE S45C ф10 CU+NI+CR 145LR3002A GUIDE-DOCUMENT ABS PA-765 UL94V-0 431C 023LR4002A KNOB-BOLT,GUIDE PHENOL BLK 111LR4006A BOLT-GUIDE S45C SNC3 4*22.5 141LR4045A BRACKET LIMIT SWITCH SPCC 2.0T 36400X014B MICRO S/W-SAFETY COVER AC 250V/5A 50-60HZ 021LR4001A LIMIT SWITCH COVER MBC03014D2...
  • Page 14 7. Exploded View 7.1 RSC-820CL Explored View Frame L Frame R Frame-Base Frame, Roller, Shaft,Front Table Wire, Flim Shaft...
  • Page 15 7.1 RSC-820CL Explode View...
  • Page 16 Frame - L PART NO PART NAME WSB04010D2 WASHER-SPRING 013LR2103A FRAME-L MBC04008D2 SCREW BH 021LR0001C COVER-L TFH04018D2 SCREW FH 12200X032A DU BUSH 141LR4012A PLATE-BEARING 141LR4035A PLATE-DU BUSH 124LR4009A ECCENTRIC-CAM 141LR2032A PLATE-PRESSURE,L 141LR4136A PLATE-PRESSURE,LAMI 138LR4008A SPRING-PRESSURE BHE06050D2 BOLT NHB06045D2 021LR2008A COVER-TAKE UP,L MFC04006D2 SCREW FH 143LR4002A...
  • Page 17 Frame - R PART NO PART NAME MBC04025D2 SCREW BH WSB04010D2 WASHER-SPRING MFC04008D2 SCREW FH 013LR2104A FRAME-R MBC04008D2 SCREW BH 026LR4006A FOOT 134LR4003B BUSH-PULLEY BHE06030D2 BOLT WPB06015D2 WASHER-PLAIN 112004001D MBC05018D2 SCREW BH WSB05013D2 WASHER-SPRING 021LR3018A COVER-R 350LR3028D PCB-SUB ASS'Y TPH03006B8 SCREW TAP TITE PH 023LR3008A BUTTON-FUNC...
  • Page 18 Frame - Base PART NO PART NAME 013LR3134A FRAME-BASE 23300X008A CABLE GRAND 350LR3027D PCB-MAIN ASS'Y 23200X001A SUPPORT-BRACKET PCB 34000S011A POWER-TRANSFORMER MBC04008D2 SCREW BH 365LR4005A SWITCH-FOOT ASS'Y...
  • Page 19 Frame, Roller, Shaft，Front Table PART NO PART NAME 013LR3036D COVER-REAR 36400X002B SWITCH-MAIN 23300X001A BUSHING-CORD 013LR3121B FRAME-FRONT 013LR2103A FRAME-L 013LR2104A FRAME-R 013LR3140A FRAME-MIDDLE 026LR4006A FOOT 134LR4003B BUSH-PULLEY BHE06030D2 BOLT WPB06015D2 WASHER-PLAIN 112004001D 013LR3002M FRAME-CUTTER 021CR3001A KNOB-CUTTER,C 140LR3001A HOLDER-CUTTER,C 213LR4001A CUTTER-CROSS 138LR4001A SPRING-CROSS,CUTTER MPC03006D2 SCREW PH...
  • Page 20 Wire, Flim Shaft PART NO PART NAME WSB05013D2 WASHER-SPRING SKE05015B6 SCREW-SET 381LR4013C WIRE-POWER S/W,EU 381LR4020B WIRE-FUSE,EU 381LR4052A WIRE-MOTOR 381LR4008A WIRE-MAIN 120LR3004J SHAFT-FILM,LO 143LR3001A SUPPORTER-SHAFT,LO RE001000C8 E-RING 013LR3023A 3" FILM CORE HOUSING 021LR3009A 3" FILM CORE COVER 141LR4070A 3" FILM CORE SUPPORT PLATE 147CR4003A SILICON RUBBER MBC05030D2 SCREW BH 147LR4010A PAD-TAKE UP...
  • Page 21 8. RSC-820CL Wire Diagram RSC-820CL Wire Diagram VCC_5V VCC_5V VCC_5V CARBON S/W SPEED_UP SW R104 RA101 10K x 10 U101 SPEED_DOWN SW PIC16C72 MCLR/Vpp LA101 RA102 TEMP_UP SW C106 LDQ-N51G 330R 10P 3.3/50V HEATER RC1/T1OSI TEMP_DOWN SW PWM OUT RC2/CCP1...
  • Page 22 < RSC-820CL MAIN PCB Layout > <connect part> 1.WIRE MAIN :above photo① →connect SUB PCB①. 5.above photo's 5/6/7 wire in POWER TRANSFORMER 2.WIRE EMER:above photo2 →connect FOOT 3.WIRE POWER : above photo3 →connect S/W MAIN 4.WIRE MOTOR : above photo4 →connect DC MOTOR.
  • Page 23 <SUB PCB> <connect part> A.WIRE-MAIN : connect the main pcb...

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