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Gage Bilt GB743SHV5 Instructions Manual

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ORIGINAL INSTRUCTIONS
S/N: 1002 AND ABOVE
PLEASE CONTACT GAGE BILT FOR
ALL OTHER SERIAL NUMBERS.
GB743SHV5
INSTALLATION TOOL
GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE
E-MAIL US FOR A DISTRIBUTOR NEAR YOU.
GAGE BILT
44766 Centre Court, Clinton Twp., MI. 48038 USA
Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505
MADE in USA
solutions1@gagebilt.com / www.gagebilt.com

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Summary of Contents for Gage Bilt GB743SHV5

  • Page 1 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS. GB743SHV5 INSTALLATION TOOL GAGE BILT TOOLS ARE AVAILABLE WORLDWIDE E-MAIL US FOR A DISTRIBUTOR NEAR YOU. GAGE BILT 44766 Centre Court, Clinton Twp., MI. 48038 USA Ph: +1 (586) 226-1500 Fax: +1 (586) 226-1505 MADE in USA solutions1@gagebilt.com / www.gagebilt.com...

  • Page 2: Table Of Contents

    Troubleshooting / How to Clean Vacuum Regulator ......................13 Overhaul ....................................14-16 Parts Lists ................................... 17-18 DEXRON® III Oil Safety Data (SDS) ............................19 Nose Assembly Selection Chart and Accessories......................20-24 GB743SHV5 S/N: 1002 AND ABOVE. 9/22 REV 6/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 3: Eu Conformity And Warranty

    GAGE BILT DECLARATION OF CONFORMITY MANUFACTURER: Gage Bilt Inc. 44766 Centre Ct. Clinton Twp. Michigan U.S.A. +1(586-226-1500) WE DECLARE THAT THE EQUIPMENT SPECIFIED HEREIN CONFORMS TO THE FOLLOWING DIRECTIVES AND STANDARDS Machinery Directive 2006/42/EC EN ISO 12100:2010 EN ISO 13849-2:2012...

  • Page 4: Description And Technical Specifications

    The GB743SHV5 split handle installation tool operates on 90 to 100 psi. (6.2-6.9 bar) of air pressure, with 90 psi. (6.2 bar) providing maximum efficiency. At 90 psi. (6.2 bar) of air pressure, the GB743SHV5 does not exceed 81.5 dB(A) and consumes .30 SCF/cycle (8.50 L/cycle).

  • Page 5: Description Of Functions

    Handle Assembly Hydraulic Hose “Pull” Evacuation Tube Bleed Screw Air Line Handle Assembly Air Inlet Muffler Image may not reflect actual tool Vacuum GB743SHV5 S/N: 1002 AND ABOVE. 9/22 REV 6/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 6: Warnings

    4. Support the weight of the tool in a stand, tensioner or balancer, because a lighter grip can then be used to support the tool. GB743SHV5 S/N: 1002 AND ABOVE. 9/22 REV 6/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 7: Principle Of Operation

    Air Piston moves down Air exhaust Air exhaust Pressurized Oil Pressurized Air Unpressurized Oil Unpressurized Air Image may not reflect actual tool GB743SHV5 S/N: 1002 AND ABOVE. 9/22 REV 6/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 8: How To Set-Up The Gb743Shv5

    VACUUM BOTTLE_BUSHING ASSEMBLY FASTENER WORK LEVER RED SHIPPING PLUG USER QUICK DISCONNECT FITTING AIR INLET AIR HOSE Image may not reflect actual tool GB743SHV5 S/N: 1002 AND ABOVE. 9/22 REV 6/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 9: How To Use The Gb743Shv5

    Press lever to start cycle. Release lever as soon as fastener breaks. Repeat steps 1 - 4. Images may not reflect actual tool or fastener GB743SHV5 S/N: 1002 AND ABOVE. 9/22 REV 6/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 10: Maintenance And Hydraulic Thread Preparation

    WARNING: Tool must be maintained in a safe working condition at all times and examined on a daily basis for damage or wear. Any repair must be done by qualified personnel trained on Gage Bilt procedures. WARNING: Excessive contact with hydraulic oil and lubricants must be avoided.

  • Page 11: Filling

    Handle (744303) Oil Passage hole assembly (743115) facing upward. O’ring (S832) ***Keep air hole free from oil*** Images may not reflect actual tool. GB743SHV5 S/N: 1002 AND ABOVE. 9/22 REV 6/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 12: Bleeding

    Subtract dimension (B) from dimension (A). If stroke is not consistent within 1/64" (.0156) repeat bleeding procedure until stroke met. For your consideration, Gage Bilt offers a depth gage (Pt.# A-1935) to help simplify and more accurately check your tool stroke.

  • Page 13: Troubleshooting / How To Clean Vacuum Regulator

    Note: The vacuum regulator may visually appear clean, but still may be 4) S.H.C.S. contaminated with a thin film, therefore, the steps above should be performed to assure best performance. Fitting GB743SHV5 S/N: 1002 AND ABOVE. 9/22 REV 6/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 14: Overhaul

    Perform overhaul in a clean, well lit area using care not to scratch or nick any smooth surface that comes in contact with an o'ring. Use of Lubriplate® (Gage Bilt part no. 402723) or other lubricant is recommended during reassembly to prevent tearing or distorting of o'rings.
  • Page 15 Reinsert pin (703543) into hole on handle assembly (700343). Re-attach the lever (704345) and tighten set screw (401771). Note: View above shows proper orientation of lever. GB743SHV5 S/N: 1002 AND ABOVE. 9/22 REV 6/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 16 Valve spring installation tool (744251) will facilitate the proper installation of the spring (744144). Valve sleeve (743144) can be pulled out using valve sleeve removal tool (744152). GB743SHV5 S/N: 1002 AND ABOVE. 9/22 REV 6/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 17: Parts Lists

    PARTS LIST GB743SHV5 S/N: 1002 AND ABOVE. 9/22 REV 6/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 18 PARTS LIST GB743SHV5 S/N: 1002 AND ABOVE. 9/22 REV 6/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 19: Dexron® Iii Oil Safety Data (Sds)

    Use material for its intended purpose or recycle if possible. Oil collection services are available for used oil recycling or disposal. Place contaminated materials in containers and dispose of in a manner consistent with applicable regulations. GB743SHV5 S/N: 1002 AND ABOVE. 9/22 REV 6/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.

  • Page 20: Nose Assembly Selection Chart And Accessories

    GB743SHV5 ACCESSORIES Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) *Apply Vibra-tite® part # 405125 to all threads and allow it to set 20 minutes prior to assembly.
  • Page 21 8N-743-24 and spare nose tip (10204) to convert to 6N-743-24. All other nose tips must be ordered separately. When ordering tool fastener specific, contact Gage Bilt for more information. “VT“ installation tools are not furnished with the nose assemblies above and must be ordered for your specific fastener.
  • Page 22 5ft Hyd. Hoses are recommended with use of Backpack Additional custom lengths are available Accessories Cont. Approved for use on Gage Bilt CE installation tools and/or other manufacturer’s CE approved tools of similar design. (Sold Separately) Tool Stroke Depth Gage...
  • Page 23 This page intentionally left blank GB743SHV5 S/N: 1002 AND ABOVE. 9/22 REV 6/23 PLEASE CONTACT GAGE BILT FOR ALL OTHER SERIAL NUMBERS.
  • Page 24 Riveter Kits Available (Sold Separately) Gage Bilt offers a wide selection of standard and custom kits tailored to your needs. Contact us for more information. Approved Split Riveter Tool Backpacks For 5ft hose Split System Tools. (Sold Separately) DEXRON® IS A REGISTERED TRADEMARK OF GENERAL MOTORS CORPORATION. LUBRIPLATE® IS A REGISTERED TRADEMARK OF FISKE BROTHERS REFINING. LOCTITE® IS A REGISTERED TRADEMARK OF HENKEL CORPORATION.

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