Toro 320-D Operator's Manual
Compact tool carrier
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- Operator's manual (44 pages)
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Summary of Contents for Toro 320-D
- Page 1 Form No. 3430-249 Rev A 320-D Compact Tool Carrier Model No. 22337CP—Serial No. 404340000 and Up *3430-249* A Register at www.Toro.com. Original Instructions (EN)
- Page 2 Section 4442 or 4443 to use or operate the engine on additional information, contact an Authorized Service any forest-covered, brush-covered, or grass-covered Dealer or Toro Customer Service and have the model land unless the engine is equipped with a spark and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Changing the Engine Coolant ......36 Brake Maintenance ..........36 Testing the Parking Brake ......... 36 Safety ............... 4 Hydraulic System Maintenance ......37 General Safety ........... 4 Hydraulic System Safety........37 Safety and Instructional Decals ......5 Relieving Hydraulic Pressure......37 Setup ................ -
Page 4: Safety
Safety Improperly using or maintaining this machine can result in injury. To reduce the potential for injury, comply with these safety instructions and always pay attention to the safety-alert symbol , which DANGER means Caution, Warning, or Danger—personal safety There may be buried utility lines in the work instruction. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decalbatterysymbols Battery Symbols decal93-9084 Some or all of these symbols are on your battery. 93-9084 1. - Page 6 decal98-8235 98-8235 decal108-4723 1. Fast 3. Slow 108-4723 2. Traction drive 1. Auxiliary hydraulics 3. Neutral (off) 2. Locked reverse (detent) 4. Forward decal100-1692 100-1692 1. Brake engaged 3. Brake disengaged 2. Parking brake decal114-9600 114-9600 1. Read the Operator's Manual. decal100-1703 100-1703 1.
- Page 7 decal133-8062 133-8062 decal136-5785 136-5785 decal100-1701 100-1701 1. Crushing hazard from above—install the cylinder lock and read the Operator’s Manual before performing maintenance. 2. Warning—remove the ignition key and lower the loader arms before leaving the machine. 3. Cutting hazard of hand—wait for moving parts to stop. 4.
- Page 8 decal108-9733 108-9733 1. Warning—read the 4. Arm lift—up 7. Bucket tilt— down 10. Engine—run Operator's Manual. 2. Tipping hazard—do not 5. Wheel drive—forward 8. Bucket tilt—up 11. Engine—stop step off operator platform with load raised; always operate with the heavy end of the machine pointed uphill;...
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Page 9: Setup
Setup Checking the Fluid Levels and Tire Pressure Installing the Speed-Selector Lever No Parts Required Procedure Parts needed for this procedure: Before starting the engine for the first time, check the Speed-selector lever engine-oil level, hydraulic-fluid level, engine-coolant level, and the tire pressure. Refer to the following Procedure sections for more information: •... -
Page 10: Charging The Battery
Charging the Battery Parts needed for this procedure: Battery (sold separately) Procedure g016711 Figure 4 Charge and install the battery; refer to Charging the 1. Throttle-adjustment screw 2. Aluminum tube Battery (page 34). Shut off the engine. Slide an aluminum tube over the throttle-adjustment screw and jam nut (Figure 4) and crimp it down over the screw so... -
Page 11: Product Overview
Product Overview g005939 Figure 5 1. Mount plate 7. Wheel 13. Control panel 19. Parking-brake lever 2. Tilt cylinder 8. Lift cylinder 14. Lift points 20. Radiator-fill cap 3. Auxiliary-hydraulic couplers 9. Operator platform 15. Handle 21. Thigh support (removable counterweight not shown) 4. -
Page 12: Controls
Controls Loader-Arm Lever • To lower the loader arms, slowly push the Become familiar with all the controls (Figure 6) before loader-arm lever forward. you start the engine and operate the machine. • To raise the loader arms, slowly pull the loader-arm Control Panel lever rearward. - Page 13 Speed-Selector Lever Flow-Divider Control • To set the traction drive, loader arms, and The traction unit hydraulics (i.e., the traction drive, attachment tilt to high speed and the auxiliary loader arms, and attachment tilt) work on a separate hydraulics to low speed, move the speed-selector hydraulic circuit from the auxiliary hydraulics for lever to the F position.
- Page 14 Parking-Brake Lever persists, contact your Authorized Service Dealer for diagnostics and repair. • To engage the parking brake, rotate the lever • Battery Light down (Figure • This light is on for a few seconds whenever you To release the parking brake, rotate the lever up start the engine.
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Page 15: Specifications
Locate the pinch-point areas marked on the your Authorized Service Dealer or authorized Toro machine and attachments; keep your hands and distributor or go to www.Toro.com for a list of all feet away from these areas. approved attachments and accessories. -
Page 16: Adding Fuel
Fuel Safety Adding Fuel • Use extra care when handling fuel. It is flammable and its vapors are explosive. Recommended Fuel • Extinguish all cigarettes, cigars, pipes, and other Use only clean, fresh diesel fuel or biodiesel fuels with sources of ignition. low (<500 ppm) or ultra low (<15 ppm) sulfur content. -
Page 17: Performing Daily Maintenance
Filling the Fuel Tank(s) Adjusting the Thigh Park the machine on a level surface, engage Support the parking brake (if equipped), and lower the loader arms. To adjust the thigh support (Figure 12), loosen the knobs and raise or lower the support pad to Shut off the engine, remove the key, and allow the desired height. -
Page 18: During Operation
• Before leaving the operating position, do the following: • Use only Toro-approved attachments and accessories. Attachments can change the stability – Park the machine on a level surface. and the operating characteristics of the machine. – Lower the loader arms and disengage the •... -
Page 19: Starting The Engine
Note: use common sense and good judgment when A warm engine may be started without performing this survey. waiting for the light to turn off. • Slow down and use extra care on hillsides. Ground Important: Do not engage the starter for conditions can affect the stability of the machine. -
Page 20: Using Attachments
Using Attachments Installing an Attachment Important: Use only Toro-approved attachments. Attachments can change the stability and the operating characteristics of the machine. The warranty of the machine may be voided if you use the machine with unapproved attachments. - Page 21 Connecting the Hydraulic Hoses Confirm that the connection is secure by pulling on the hoses. WARNING Removing an Attachment Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid injected Park the machine on a level surface. into the skin must be surgically removed Lower the attachment to the ground.
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Page 22: After Operation
After Operation Important: Do not exceed 4.8 km/h (3 mph) when towing. After repairing the machine, close the tow valves After Operation Safety and tighten the jam nuts. • Shut off the engine, remove the key, wait for all Important: Do not overtighten the tow movement to stop, and allow the machine to cool valves. - Page 23 Loading the Machine WARNING Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death. • Use extreme caution when operating a machine on a ramp. • Load and unload the machine with the heavy end up the ramp.
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Page 24: Lifting The Machine
g248506 Figure 18 1. Tie-down loops Unloading the Machine Lower the ramp(s). Unload the machine from the trailer with the heavy end up the ramp, carrying loads low (Figure 19). • If the machine has a full load-bearing attachment (e.g., bucket) or a non-load-bearing attachment (e.g., trencher), back it down the ramp. -
Page 25: Maintenance
• Use jack stands to support the components when unapproved attachments. required. • Use only genuine Toro replacement parts. • Carefully release pressure from components with stored energy; refer to Relieving Hydraulic •... -
Page 26: Pre-Maintenance Procedures
Maintenance Service Maintenance Procedure Interval • Service the air cleaner. (Service more frequently if conditions are extremely dusty Every 200 hours or sandy.) • Replace the hydraulic filter. Every 400 hours • Replace all moving hydraulic hoses. Every 1,500 hours •... -
Page 27: Accessing Internal Components
Accessing Internal Opening the Rear-Access Cover Components Park the machine on a level surface, engage the parking brake, and lower the loader arms. Shut off the engine and remove the key. WARNING Release the 2 locking tabs on top of the Opening or removing covers, hoods, and rear-access cover (Figure... -
Page 28: Lubrication
Lubrication Engine Maintenance Greasing the Machine Engine Safety • Shut off the engine before checking the oil or Service Interval: Before each use or daily (Grease adding oil to the crankcase. immediately after every washing.) • Do not change the engine governor setting or Grease Type: General-purpose grease overspeed the engine. -
Page 29: Servicing The Engine Oil
Checking the Engine-Oil Level Note: Avoid knocking the filter into the side of the body. Park the machine on a level surface, engage the Important: parking brake, and lower the loader arms. Do not attempt to clean the filter. Inspect the new filter for tears, an oily film, or Shut off the engine, remove the key, and allow damage to the rubber seal. - Page 30 Changing the Engine Oil and Filter tighten the filter an additional 1/2 turn (Figure 30). Start the engine and let it run for 5 minutes. Remove the fill cap (Figure 28) and slowly pour Note: This warms the oil so that it drains better. approximately 80% of the specified amount of oil in through the valve cover.
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Page 31: Fuel System Maintenance
Changing the Fuel Filter Fuel System Maintenance Service Interval: Yearly Important: Never install a dirty filter. DANGER Park the machine on a level surface, engage the parking brake, and lower the loader arms. In certain conditions, fuel is extremely flammable and highly explosive. A fire or Shut off the engine and remove the key. -
Page 32: Bleeding The Fuel System
Bleeding the Fuel System Draining the Fuel Tank Park the machine on a level surface, engage the Bleed the air from the fuel system in any of the parking brake, and lower the loader arms. following situations: Shut off the engine and remove the key. •... -
Page 33: Electrical System Maintenance
Electrical System Maintenance Electrical System Safety • Disconnect the battery before repairing the machine. Disconnect the negative terminal first and the positive last. Connect the positive terminal first and the negative last. • Charge the battery in an open, well-ventilated g230939 area, away from sparks and flames. - Page 34 Wash the entire case with a solution of baking soda and water. Rinse the battery with clear water. Coat the battery posts and cable connectors with Grafo 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Install the battery; refer to Installing the Battery (page 34).
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Page 35: Drive System Maintenance
Drive System Cooling System Maintenance Maintenance Cooling System Safety Checking the Tire Pressure • Swallowing engine coolant can cause poisoning; Service Interval: Before each use or daily keep out of reach from children and pets. Maintain the air pressure in the tires as specified. •... -
Page 36: Changing The Engine Coolant
Brake Maintenance Remove the radiator cap and check the coolant level (Figure 38). The coolant should be up to the filler neck. Testing the Parking Brake Service Interval: Before each use or daily Engage the parking-brake; refer to Parking-Brake Lever (page 14). -
Page 37: Hydraulic System Maintenance
• • Use cardboard or paper to find hydraulic leaks. If either of the above Toro fluids are not available, you may use another Universal Tractor Hydraulic • Safely relieve all pressure in the hydraulic system Fluid (UTHF), but they must be only conventional, before performing any work on the hydraulic petroleum-based products. -
Page 38: Checking The Hydraulic-Fluid Level
Checking the Replacing the Hydraulic Filter Hydraulic-Fluid Level Service Interval: After the first 8 hours Service Interval: Every 25 hours Every 400 hours Check the hydraulic-fluid level before the engine is first started and after every 25 operating hours. Important: Do not substitute an automotive oil filter;... -
Page 39: Changing The Hydraulic Fluid
Changing the Hydraulic Cleaning Fluid Removing Debris Service Interval: Yearly Service Interval: Before each use or daily Park the machine on a level surface, remove any attachment, engage the parking brake (if Important: Operating the engine with blocked equipped), raise the loader arms, and install the screens and/or cooling shrouds removed will cylinder locks. -
Page 40: Storage
Storage Cover the machine to protect it and keep it clean. Important: When removing the machine from storage, charge the battery; refer to Charging the Storage Safety Battery (page 34). • Shut off the engine, remove the key, wait for all moving parts to stop, and allow the machine to cool before storing it. -
Page 41: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The electrical connections are 1. Check the electrical connections for corroded or loose. good contact. 2. A fuse is loose or blown. 2. Connect or replace the fuse. 3. - Page 42 Problem Possible Cause Corrective Action The engine starts but does not keep 1. The fuel-tank vent is restricted. 1. Loosen the cap. If the engine runs with running. the cap loosened, replace the cap. 2. Dirt or water is in the fuel system. 2.
- Page 43 Problem Possible Cause Corrective Action The engine overheats. 1. More coolant is needed. 1. Check and add coolant. 2. There is restricted air flow to the 2. Inspect and clean the radiator screen radiator. with every use. 3. The crankcase-oil level is incorrect. 3.
- Page 44 Problem Possible Cause Corrective Action Exhaust produces excessive white smoke. 1. The key was turned to the S 1. Turn the key to the R position and TART position before the glow-plug light allow the glow-plug light to turn off turned off.
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Page 45: Schematics
Schematics g030503 Electrical Schematic (Rev. C) - Page 46 g029270 Hydraulic Schematic (Rev. B)
- Page 47 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 48 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.