Toro 320-D Operator's Manual
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Toro 320-D Operator's Manual

Toro 320-D Operator's Manual

Tool carrier
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Original Instructions (EN)
320-D Tool Carrier
Model No. 22337CP—Serial No. 315000001 and Up
Form No. 3402-775 Rev C
*3402-775* C

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Summary of Contents for Toro 320-D

  • Page 1 Form No. 3402-775 Rev C 320-D Tool Carrier Model No. 22337CP—Serial No. 315000001 and Up *3402-775* C Register at www.Toro.com. Original Instructions (EN)

  • Page 2: Table Of Contents

    Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model Contents and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.

  • Page 3: Safety

    Safety Think Safety First..........19 Adding Fuel ............19 Performing Daily Maintenance......21 Improper use or maintenance by the operator or Starting the Engine ........... 21 owner can result in injury. To reduce the potential Driving the Machine .......... 22 for injury, comply with these safety instructions Shutting Off the Engine........
  • Page 4 Keep your hands and feet away from the moving attachments. • Before operating the machine with an attachment, • Look behind and down before backing up to ensure that the attachment is properly installed ensure that the path is clear. and that it is a genuine Toro attachment.
  • Page 5 Tall grass can hide obstacles. connect the positive first and the negative last. • Use only Toro-approved attachments. • Charge the battery in an open, well-ventilated Attachments can change the stability and the area, away from spark and flames.
  • Page 6 Stop and inspect the equipment if you strike an object. Make any necessary repairs before starting. • Use only genuine Toro replacement parts. • Keep your body and hands away from pinhole leaks or nozzles that eject high-pressure hydraulic fluid. Use cardboard or paper to find hydraulic leaks;...

  • Page 7: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal120-0627 120-0627 1. Cutting/dismemberment hazard, fan—stay away from moving parts; keep all guards and shields in place. decal136-5785 136-5785 decal100-1701...
  • Page 8 decal108-9733 108-9733 1. Warning—read the 4. Arm lift—up 7. Bucket tilt— down 10. Engine—run Operator's Manual. 2. Tipping hazard—do not 5. Wheel drive—forward 8. Bucket tilt—up 11. Engine—stop step off operator platform with load raised; always operate with the heavy end of the machine pointed uphill;...
  • Page 9 decal98-8219 98-8219 1. Fast 3. Slow decal108-4723 2. Throttle 108-4723 1. Auxiliary hydraulics 3. Neutral (off) 2. Locked reverse (detent) 4. Forward decal100-1692 100-1692 1. Brake engaged 3. Brake disengaged 2. Parking brake decal98-4387 98-4387 1. Warning—wear hearing protection. decal130-2836 130-2836 decal93-9084 93-9084...
  • Page 10 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 7. Wear eye protection; 2. No fire, open flame, or smoking explosive gases can cause blindness and other injuries.

  • Page 11: Setup

    Setup Checking the Fluid Levels and Tire Pressure Installing the Valve Lever No Parts Required Parts needed for this procedure: Procedure Speed-selector valve lever Before starting the engine for the first time, check the engine-oil level, hydraulic-fluid level, engine-coolant Procedure level, and the tire pressure.

  • Page 12: Installing The Battery

    Charge the battery for 10 to 15 minutes at 25 to 30 A or 30 minutes at 4 to 6 A. Do not overcharge the battery. WARNING Installing the Battery Charging the battery produces gasses that can explode. Parts needed for this procedure: Never smoke near the battery and keep Maintenance-free battery sparks and flames away from it.

  • Page 13: Setting The Engine Speed

    Important: The tube must be fully over the jam nut to prevent access to it. Close the rear-access cover and secure it with the lanyard fastener. Setting the Engine Speed CE Machines Only Parts needed for this procedure: Aluminum tube Procedure If you are setting up this machine for use in the European Community (CE), you must permanently...

  • Page 14: Product Overview

    Product Overview g005939 Figure 6 1. Mount plate 7. Wheel 13. Control panel 19. Parking-brake lever 2. Tilt cylinder 8. Lift cylinder 14. Lift points 20. Radiator-fill cap 3. Auxiliary-hydraulic couplers 9. Operator platform 15. Handle 21. Thigh support (removable counterweight not shown) 4.
  • Page 15 Key Switch The key switch, used to start and shut off the engine, has 3 positions: O , and S . Refer to TART Starting the Engine (page 21). Throttle Lever Move the control forward to increase the engine speed and rearward to decrease speed.
  • Page 16 Hour Meter Flow-Divider Control The hour meter displays the number of hours of The traction unit hydraulics (i.e., the traction drive, operation logged on the traction unit. loader arms, and attachment tilt) work on a separate hydraulic circuit from the auxiliary hydraulics for After 50 hours and every 75 hours thereafter (i.e., 50, powering attachments;...
  • Page 17 To release the parking brake, rotate the lever up or electrical system is broken. Contact your (Figure 10). Authorized Toro Dealer for diagnostics and repair. • Glow-Plug Light This light is on when the key is turned to R before starting the engine. The glow-plug light remains on for up to 10 seconds, indicating that the glow plugs are warming the engine.

  • Page 18: Specifications

    Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories. Important: Use only Toro approved attachments.

  • Page 19: Operation

    Operation Note: Determine the left and right sides of the machine from the normal operating position. Important: Before operating, check the fluid Also, ensure that the area is clear of people and levels, remove debris from the traction unit, test debris.
  • Page 20 Important: Do not use kerosene or gasoline DANGER instead of diesel fuel. Failure to observe this In certain conditions during fueling, static caution will damage the engine. electricity can be released, causing a spark that can ignite the fuel vapors. A fire or Biodiesel Ready explosion from fuel can burn you and others and can damage property.

  • Page 21: Performing Daily Maintenance

    Filling the Fuel Tank(s) Performing Daily Park the machine on a level surface, engage Maintenance the parking brake (if equipped), and lower the loader arms. Before starting the machine each day, perform the Each Use/Daily procedures listed in the Maintenance Shut off the engine, remove the key, and allow (page 27).

  • Page 22: Driving The Machine

    Driving the Machine Moving a Non-Functioning Machine Use the traction controls to move the machine. The farther you move the traction controls in any direction, Important: Do not tow or pull the machine the faster the machine moves in that direction. without first opening the tow valves, or you will Release the traction controls to stop the machine.

  • Page 23: Using Attachments

    Using Attachments Installing an Attachment Important: Use only Toro-approved attachments. Attachments can change the stability and the operating characteristics of the machine. The warranty of the machine may be voided if you use the machine with unapproved attachments. Important: Before installing the attachment, ensure that the mount plates are free of any dirt or debris and that the pins rotate freely.

  • Page 24: Transporting The Machine

    Connecting the Hydraulic Hoses Removing an Attachment Park the machine on a level surface. WARNING Lower the attachment to the ground. Hydraulic fluid escaping under pressure can Shut off the engine and remove the key. penetrate skin and cause injury. Fluid injected into the skin must be surgically removed Disengage the quick-attach pins by turning them to the outside.
  • Page 25 Selecting a Trailer Loading the Machine WARNING WARNING Loading a machine onto a trailer or truck Loading a machine onto a trailer or truck increases the possibility of tip-over and could increases the possibility of tip-over and could cause serious injury or death. cause serious injury or death (Figure 17).

  • Page 26: Lifting The Machine

    Lifting the Machine You can lift the machine using the tie-down/lift loops as lift points; refer to Figure Adjusting the Thigh Support To adjust the thigh support (Figure 21), loosen the knobs and raise or lower the support pad to the desired height.

  • Page 27: Maintenance

    Maintenance WARNING Failure to properly maintain the machine could result in premature failure of machine systems causing possible harm to you or bystanders. Keep the machine well maintained and in good working order as indicated in these instructions. Note: Determine the left and right sides of the machine from the normal operating position. Important: Refer to your engine owner's manual for additional maintenance procedures.

  • Page 28: Pre-Maintenance Procedures

    Pre-Maintenance Lower the loader arms. Install the cylinder locks over the hydraulic Procedures hoses and secure them with the clevis pins and cotter pins (Figure 23). Using the Cylinder Locks WARNING The loader arms may lower when in the raised position, crushing anyone under them.

  • Page 29: Lubrication

    Lubrication Greasing the Machine Service Interval: Before each use or daily (Grease immediately after every washing.) Grease Type: General-purpose grease. Park the machine on a level surface, engage the parking brake (if equipped), and lower the loader arms. g005943 Shut off the engine and remove the key. Figure 24 Clean the grease fittings with a rag.

  • Page 30: Engine Maintenance

    Engine Maintenance Important: Do not press on the soft inside area of the filter. Install the air-cleaner cover with the dust cap Servicing the Air Cleaner oriented downward and secure the latches (Figure 28). Service Interval: Every 200 hours—Service the air cleaner.
  • Page 31 Slide the dipstick fully into the dipstick tube When the oil has drained completely, replace (Figure 29). the plug and tighten the clamp. Pull the dipstick out and look at the metal end. Note: Dispose of the used oil at a certified recycling center.

  • Page 32: Fuel System Maintenance

    Fuel System Open the rear-access cover. Open the drain valve (Figure 33) and drain the Maintenance fuel from the fuel filter into a suitable container and dispose of it properly. DANGER In certain conditions, fuel is extremely flammable and highly explosive. A fire or explosion from fuel can burn you and others and can damage property.

  • Page 33: Draining The Fuel Tank

    g005949 Figure 34 2. Bleed screw 1. Fuel filter Close the bleed screw when fuel comes out in a steady stream. On left side of the engine, locate the air vent plug g003795 Figure 35 on top of the fuel-injection pump and connect a hose to it, leading to a drain pan.

  • Page 34: Electrical System Maintenance

    Removing the Battery Electrical System Maintenance DANGER Battery electrolyte contains sulfuric acid which is a deadly poison and causes severe Servicing the Battery burns. • Do not drink electrolyte and avoid contact WARNING with skin, eyes or clothing. Wear safety glasses to shield your eyes and rubber CALIFORNIA Proposition 65 Warning...
  • Page 35 Coat the battery posts and cable connectors with Removing the Battery (page 34). Grafo 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Charge the battery for 10 to 15 minutes at 25 to 30 A or 30 minutes at 4 to 6 A (Figure 36).

  • Page 36: Drive System Maintenance

    Drive System Cooling System Maintenance Maintenance Checking the Tire Pressure Checking the Engine-Coolant Level Service Interval: Before each use or daily Maintain the air pressure in the tires as specified. Service Interval: Before each use or daily Check the tires when they are cold to get the most The cooling system is filled with a 50/50 solution accurate reading.

  • Page 37: Brake Maintenance

    Slowly attempt to drive the machine forward or rearward. If the machine moves, contact your Authorized g005937 Figure 38 Toro Dealer for service. 1. Radiator cap If the coolant level is low, add coolant up to the bottom of the filler neck. Important: Do not overfill the radiator.

  • Page 38: Hydraulic System Maintenance

    Park the machine on a level surface, raise the loader arms, and install the cylinder locks. • If either of the above Toro fluids are not available, you may use another Universal Tractor Shut off the engine, remove the key, and allow Hydraulic Fluid (UTHF), but they must be only the engine to cool.

  • Page 39: Replacing The Hydraulic Filter

    Replacing the Hydraulic WARNING Filter Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Service Interval: After the first 8 hours Fluid injected into the skin must be surgically removed within a few hours by Every 400 hours a doctor familiar with this form of injury;...

  • Page 40: Checking The Hydraulic Lines

    Checking the Hydraulic Cleaning Lines Removing Debris Service Interval: Every 100 hours—Check the hydraulic lines for leaks, loose Service Interval: Before each use or daily fittings, kinked lines, loose mounting supports, wear, weather, and Important: Operating the engine with blocked chemical deterioration.

  • Page 41: Storage

    Storage Park the machine on a level surface, engage the parking brake, and lower the loader arms. Shut off the engine and remove the key. Remove dirt and grime from the external parts of the entire machine, especially the engine. Clean dirt and chaff from the radiator.

  • Page 42: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The electrical connections are 1. Check the electrical connections for corroded or loose. good contact. 2. A fuse is loose or blown. 2. Connect or replace the fuse. 3.
  • Page 43 Problem Possible Cause Corrective Action The engine starts but does not keep 1. The fuel-tank vent is restricted. 1. Loosen the cap. If the engine runs with running. the cap loosened, replace the cap. 2. Dirt or water is in the fuel system. 2.
  • Page 44 Problem Possible Cause Corrective Action The engine overheats. 1. More coolant is needed. 1. Check and add coolant. 2. There is restricted air flow to the 2. Inspect and clean the radiator screen radiator. with every use. 3. The engine-oil level is incorrect. 3.
  • Page 45 Problem Possible Cause Corrective Action Exhaust produces excessive white smoke. 1. The key was turned to the S 1. Turn the key to the R position and TART position before the glow-plug light allow the glow-plug light to turn off turned off.

  • Page 46: Schematics

    Schematics g030503 Electrical Schematic (Rev. C)
  • Page 47 g029270 Hydraulic Schematic (Rev. B)
  • Page 48 Notes:...
  • Page 49 Notes:...
  • Page 50 Notes:...
  • Page 51 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 52 Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company. Australian Consumer Law: Australian customers will find details relating to the Australian Consumer Law either inside the box or at your local Toro Dealer.

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