Toro TX 525 Operator's Manual
Compact tool carrier
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- Operator's manual (56 pages) ,
- Operation and safety manual (14 pages) ,
- Operator's manual (52 pages)
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Summary of Contents for Toro TX 525
- Page 1 Form No. 3437-919 Rev B TX 525 Compact Tool Carrier Model No. 22323—Serial No. 405700000 and Up Model No. 22323G—Serial No. 405700000 and Up Model No. 22324—Serial No. 405700000 and Up *3437-919* B Register at www.Toro.com. Original Instructions (EN)
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Page 2: Figure 1
Whenever you need service, genuine Toro parts, or WARNING additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model CALIFORNIA and serial numbers of your product ready. Figure 1... -
Page 3: Table Of Contents
serious injury or death if you do not follow the Bleeding the Fuel System ......... 30 recommended precautions. Draining the Fuel Tank(s)........31 Electrical System Maintenance ......31 Electrical System Safety ........31 Servicing the Battery......... 31 Servicing the Fuses .......... 33 g000502 Drive System Maintenance ........ -
Page 4: Safety
Safety causes distractions; otherwise, injury or property damage may occur. • Never allow children or untrained people to DANGER operate the machine. There may be buried utility lines in the work • Keep your hands and feet away from the moving area. -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal93-7814 93-7814 1. Entanglement hazard, belt—stay away from moving parts; keep all guards and shields in place. - Page 6 decal100-8822 100-8822 1. Warning—do not carry passengers. decal115-4857 115-4857 1. Lower the loader arms. 4. Curl the bucket. 2. Dump the bucket. 5. Float the bucket on the ground. 3. Raise the loader arms. decal106-6755 106-6755 1. Engine coolant under 3.
- Page 7 decal115-4865 115-4865 1. Engine coolant 2. Read the Operator's Manual. decal115-4861 115-4861 1. Auxiliary hydraulics 3. Forward decal115-4882 115-4882 2. Locked reverse (detent) 4. Neutral (off) 1. Warning—do not touch the hot surface. decal115-4862 115-4862 1. Loader-valve 2. Loader-valve lock—locked lock—unlocked decal115-4860 115-4860...
- Page 8 decal138-0800 138-0800 1. Read the Operator’s Manual stored in your machine. 9. Battery 2. Engine—start 10. Glow plug 3. Engine—run 11. Fast 4. Engine—shut off 12. Slow 5. Hour meter 13. Warning—do not operate this machine unless you are trained. 6.
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Page 9: Product Overview
Controls Product Overview Become familiar with all the controls (Figure 4) before you start the engine and operate the traction unit. Control Panel g313997 g013016 Figure 4 1. Auxiliary hydraulics lever 7. Loader-arm/attachment-tilt lever 2. Key switch 8. Parking-brake lever 3. - Page 10 Traction Control • To turn right, rotate the traction control clockwise (Figure g008128 g008131 Figure 5 Figure 8 1. Reference bar 2. Traction control • To turn left, rotate the traction control counterclockwise (Figure • To move forward, move the traction control forward (Figure g008132 Figure 9...
- Page 11 Loader Arm/Attachment-Tilt Lever • To tilt the attachment forward, slowly move the lever to the right (Figure 10). • To tilt the attachment rearward, slowly move the lever to the left (Figure 10). • To lower the loader arms, slowly move the lever forward (Figure 10).
- Page 12 Parking-Brake Lever Engine-Oil Pressure Light • To engage the parking brake, push the lever If the engine-oil pressure gets too low, this light forward and to the left and then pull it rearward illuminates and an audible alarm sounds. If this (Figure 13).
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Page 13: Specifications
Contact ensure that the attachment is properly installed your Authorized Service Dealer or authorized Toro and that it is a genuine Toro attachment. Read all distributor or go to www.Toro.com for a list of all the attachment manuals. -
Page 14: Adding Fuel
Fuel Safety Biodiesel Ready • Use extreme care when handling fuel. It is This machine can also use a biodiesel blended fuel flammable and its vapors are explosive. of up to B20 (20% biodiesel, 80% petrodiesel). The petrodiesel portion should be low or ultra low sulfur. •... -
Page 15: Performing Daily Maintenance
– Park the machine on a level surface. • Use only Toro-approved attachments and accessories. Attachments can change the stability – Lower the loader arms and disengage the and the operating characteristics of the machine. -
Page 16: Starting The Engine
Slope Safety • Do not remove or add attachments on a slope. • Do not park the machine on a hillside or slope. • Operate the machine up and down slopes with the heavy end of the machine uphill. Weight distribution changes with attachments. -
Page 17: Shutting Off The Engine
Check the receiver plate and clean it if necessary. Installing an Attachment Important: Use only Toro-approved attachments. Attachments can change the stability and the operating characteristics of the machine. The warranty of the machine may be voided if you use the machine with unapproved attachments. - Page 18 Connecting the Hydraulic Hoses WARNING Hydraulic fluid escaping under pressure can penetrate skin and cause injury. Fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury; otherwise, gangrene may result.
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Page 19: After Operation
Removing an Attachment Open the rear-access cover. Using a wrench, turn the tow valves on the Park the machine on a level surface. hydraulic pumps twice counter-clockwise (Figure Lower the attachment to the ground. 18). Shut off the engine and remove the key. Disengage the quick-attach pins by turning them to the outside. - Page 20 Selecting a Trailer Loading the Machine WARNING WARNING Loading a machine onto a trailer or truck Loading a machine onto a trailer or truck increases the possibility of tip-over and could increases the possibility of tip-over and could cause serious injury or death. cause serious injury or death (Figure 19).
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Page 21: Lifting The Machine
g243576 Figure 21 1. Tie-down loops Unloading the Machine Lower the ramp(s). Unload the machine from the trailer with the heavy end up the ramp, carrying loads low (Figure 22). • If the machine has a full load-bearing attachment (e.g., bucket) or a non-load-bearing attachment (e.g., trencher), back it down the ramp. -
Page 22: Maintenance
• Carefully release pressure from components • Use only genuine Toro replacement parts. with stored energy; refer to Relieving Hydraulic • If any maintenance or repair requires the loader Pressure (page 42). -
Page 23: Pre-Maintenance Procedures
Maintenance Service Maintenance Procedure Interval • Change the engine oil. (Service more frequently if conditions are extremely dusty or sandy.) • Check and adjust the track tension. • Check the cooling system hoses. • Check the hydraulic lines for leaks, loose fittings, kinked lines, loose mounting Every 100 hours supports, wear, weather, and chemical deterioration. -
Page 24: Accessing Internal Components
Removing and Storing the Accessing Internal Cylinder Lock Components Important: Remove the cylinder lock from the rod and fully secure it in the storage position before WARNING operating the machine. Opening or removing covers, hoods, and Start the engine. screens while the engine is running could allow you to contact moving parts, seriously Raise the loader arms to the fully raised position. - Page 25 Closing the Hood Closing the Rear-Access Cover Lift up on the tab securing the prop rod (Figure Move the rear-access cover in place over the back of the machine; ensure that the tabs line up in the slots. Push the access cover forward, lining up the hand-knob screws with the threaded holes in the machine.
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Page 26: Lubrication
Lubrication Engine Maintenance Greasing the Machine Engine Safety • Shut off the engine before checking the oil or Service Interval: Before each use or daily (Grease adding oil to the crankcase. immediately after every washing.) • Do not change the engine governor setting or Grease Type: General-purpose grease overspeed the engine. -
Page 27: Servicing The Engine Oil
Important: Do not press on the soft inside area of the filter. Install the air-cleaner cover with the dust cap oriented downward and secure the latches (Figure 30). Close the hood. Servicing the Engine Oil Service Interval: Before each use or daily—Check the engine-oil level. - Page 28 Checking the Engine-Oil Level Changing the Engine Oil Park the machine on a level surface, engage the Start the engine and let it run for 5 minutes. parking brake, and lower the loader arms. Note: This warms the oil so that it drains better. Shut off the engine, remove the key, and allow Park the machine so that the drain side is slightly the engine to cool.
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Page 29: Fuel System Maintenance
Changing the Oil Filter Fuel System Drain the oil from the engine; refer to Changing Maintenance the Engine Oil (page 28). When the oil has drained completely, replace DANGER the plug. In certain conditions, fuel is extremely Note: Dispose of the used oil at a certified flammable and highly explosive. -
Page 30: Replacing The Fuel Filter Canister And In-Line Filter
Locate the in-line filter to the left of the fuel filter canister (Figure 35) and note the direction of flow arrow on the side of the in-line filter. Open the clamps on each end of the in-line filter and slide the hoses off it (Figure 35). -
Page 31: Draining The Fuel Tank(S)
Electrical System Turn the key in the key switch to the O position. The electric fuel pump begins operation, thereby Maintenance forcing air out around the air-bleed screw. Leave the key in the O position until a solid stream of fuel flows out around the screw. - Page 32 Charging the Battery Important: Always keep the battery fully charged (1.265 specific gravity). This is especially important to prevent battery damage when the temperature is below 0°C (32°F). Remove the battery from the machine; refer to Removing the Battery (page 31).
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Page 33: Servicing The Fuses
Wash the entire case with a solution of baking soda and water. Rinse the battery with clear water. Coat the battery posts and cable connectors with Grafo 112X (skin-over) grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. Install the battery; refer to Installing the Battery (page 33). -
Page 34: Drive System Maintenance
Drive System Maintenance Servicing the Tracks Service Interval: After the first 50 hours—Check and adjust the track tension. Before each use or daily—Clean the tracks. Before each use or daily—Check the tracks for excessive wear (If the tracks are worn, replace them). - Page 35 g004202 g004200 Figure 45 Figure 43 1. Locking bolt 3. Tension tube 1. Track 3. Road wheels 2. Tensioning screw 4. Tension wheel 2. Drive sprocket 4. Tension wheel Using a 1/2-inch drive ratchet, turn the tensioning screw counterclockwise until the Adjusting the Track Tension distance between the tension nut and the back of the tension tube...
- Page 36 Repeat steps through to replace the other track. Replacing Wide-Width Tracks When the tracks are badly worn, replace them. Note: You have wide-width tracks if the front tension wheels are mounted on the sides of the end of the tension tube (Figure 47).
- Page 37 Remove the nut securing the inner tension Remove the snap ring and cap from a road wheel and remove the wheel (Figure 47). wheel (Figure 49). Pull the 4 large washers out of the 2 wheels, 1 on each side of each wheel. Clean the old grease and dirt out of the area between where the washers were installed and the bearings inside the wheels, then fill this area...
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Page 38: Cooling System Maintenance
Cooling System Park the machine on a level surface, lower the loader arms, engage the parking brake, and Maintenance shut off the engine. Remove the key from the key switch and allow the engine to cool. Cooling System Safety Check the coolant level of coolant in the •... -
Page 39: Brake Maintenance
Brake Maintenance Open the front and top coolant-bleed valves (Figure 51). Pour coolant into the coolant-filler neck until Testing the Parking Brake the coolant begins to come out of the front coolant-bleed valve (Figure 51). Service Interval: Before each use or daily Close the front coolant-bleed valve (Figure Engage the parking-brake;... -
Page 40: Belt Maintenance
Belt Maintenance Controls System Maintenance Checking the Condition of the Hydraulic Pump Belt Adjusting the Controls Service Interval: Yearly The factory adjusts the controls before shipping the machine. However, after many hours of use, you Check the condition of the hydraulic pump belt (Figure may need to adjust the traction control alignment, 52) yearly. - Page 41 g004191 Figure 54 1. Traction control 2. Stem, bolt, and nut Adjust the traction control so that it rests flush against the reference bar when you pull it straight back (Figure 54 Figure 55). g013014 Figure 56 1. Traction rod 2.
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Page 42: Hydraulic System Maintenance
Adjusting the Tracking of the Hydraulic System Traction Control, Full Forward Maintenance Position If the machine does not drive straight when you Hydraulic System Safety hold the traction control against the reference bar, complete the following procedure: • Seek immediate medical attention if fluid is injected into skin. -
Page 43: Hydraulic Fluid Specifications
Authorized Toro Dealer for more information) loader arms, and fully retract the tilt cylinder. • If either of the above Toro fluids are not available, Shut off the engine, remove the key, and allow you may use another Universal Tractor the engine to cool. -
Page 44: Replacing The Hydraulic Filter
Replacing the Hydraulic Filter Service Interval: After the first 8 hours Every 200 hours Important: Do not substitute an automotive oil filter; otherwise, severe hydraulic system damage may result. Park the machine on a level surface, engage the parking brake, and lower the loader arms. Shut off the engine and remove the key. -
Page 45: Changing The Hydraulic Fluid
Changing the Hydraulic Fluid Service Interval: Every 400 hours/Yearly (whichever comes first) Park the machine on a level surface. Raise the loader arms and install the cylinder lock. Shut off the engine, remove the key, and allow the engine to cool. Open the hood. -
Page 46: Cleaning
Cleaning Storage Storage Safety Removing Debris • Shut off the engine, remove the key, wait for all Service Interval: Before each use or daily moving parts to stop, and allow the machine to Important: Operating the engine with blocked cool before storing it. screens and/or cooling shrouds removed will •... -
Page 47: Troubleshooting
Troubleshooting Problem Possible Cause Corrective Action The starter does not crank. 1. The electrical connections are 1. Check the electrical connections for corroded or loose. good contact. 2. A fuse is loose or blown. 2. Connect or replace the fuse. 3. - Page 48 Problem Possible Cause Corrective Action The engine starts but does not keep 1. The fuel-tank vent is restricted. 1. Loosen the cap. If the engine runs with running. the cap loosened, replace the cap. 2. Dirt or water is in the fuel system. 2.
- Page 49 Problem Possible Cause Corrective Action The engine overheats. 1. More coolant is needed. 1. Check and add coolant. 2. There is restricted air flow to the 2. Inspect and clean the radiator screen radiator. with every use. 3. The crankcase-oil level is incorrect. 3.
- Page 50 Problem Possible Cause Corrective Action Exhaust produces excessive white smoke. 1. The key was turned to the S 1. Turn the key to the R position and TART position before the glow-plug light allow the glow-plug light to turn off turned off.
- Page 51 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
- Page 52 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.