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HUMMER H1: STEP BY STEP Stage 1 Assembling the 46T gear and front grill Your parts Front grill Wheel Grill mesh Hubcap Gear holder 3 x 8mm self-tapping screws x 3 46T gear Number plate sticker Tools and Phillips screwdriver File or wet and dry paper (800 grit) materials...
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HUMMER H1: STEP BY STEP Assembling Front the 46T gear and holder These photos will help Three countersunk Projection. you to identify the holes. front and back of each component. Back Insert one of the screws into one of the countersunk holes on the front of the gear.
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HUMMER H1: STEP BY STEP Now tighten the screws Your 46T gear assembly into the holes evenly, should now look like this. tightening each screw a little at a time, and working repeatedly around the gear until all the screws are secure.
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HUMMER H1: STEP BY STEP Stage 2 Assembling the hood Your parts Hood Hood hooks × 2 Air filter cover Radiator cover Air filter Hubcap Air filter gasket Wheel Air intake Sticker sheet Plastic adhesive Tools and Masking tape Knife materials Scissors Tweezers...
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HUMMER H1: STEP BY STEP Fitting the front grill to the hood Carefully remove the front grill mesh from the front grill, Check the area at the front of the hood where the front grill fits, temporarily assembled in the previous stage. and the six small projections on the front grill, one at each end and four in between them (circled).
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HUMMER H1: STEP BY STEP Installing the radiator cover Fit the radiator cover into the opening in the center of the hood, from the underside. Secure the radiator cover with masking tape to prevent it from moving. Place one of the hood hooks into the oval hole in the hood, inserting the projection into the hole (circled) of the radiator cover.
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HUMMER H1: STEP BY STEP Installing the air filter Bottom Before proceeding with the assembly, be sure to identify the two sides of the air filter correctly, as shown here. Hold the air filter cover so that the cross is facing you, and hold Insert the air filter into the cover, as shown, but do not apply the air filter with its bottom side toward you.
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HUMMER H1: STEP BY STEP Stage 3 Assembling the rear left wheel, right servo saver and air filter Your parts Right servo saver upper arm Left servo saver upper Tire & Wheel Sidewall Right servo saver lower arm and lower parts Wheel rim Servo saver spring Air pipe...
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HUMMER H1: STEP BY STEP Assembling the wheel Wash the tire with some dishwashing soap, paying especially While waiting for the tire to dry, use wet and dry paper to close attention to the areas that will be in contact with the remove the paint from the rims of the wheel (which was wheel rims.
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HUMMER H1: STEP BY STEP Assembling the servo saver Insert the stopper into the hole in the right Place the 3mm nut onto the end of the Tighten the nut onto the stopper with servo saver upper arm, as shown. stopper.
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HUMMER H1: STEP BY STEP If you find it too hard to screw the adjuster on by hand, wrap some tissue around it and then tighten with pliers. Take care not to overtighten it. Use the servo saver adjuster to push the spring in, and screw the adjuster onto the end of the shaft.
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HUMMER H1: STEP BY STEP Stage 4 Assembling the side mirrors Your parts Aerial Shock rod assembly Shock piston Left side mirror cover Shock spring spacer Shock shaft Right side mirror cover 11mm O-ring Shock cap Left side mirror 3mm O-rings × 2 6.8mm ball end Right side mirror Stopper ring...
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HUMMER H1: STEP BY STEP Hold the left side mirror over the left side mirror cover, as shown above, to identify the projections and holes highlighted by the red arrows. Fit the projection on each component into its corresponding hole on the other component. Press down firmly on the mirror, pushing it into the cover.
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HUMMER H1: STEP BY STEP The left side mirror is now complete. If there are any burrs around the parts, carefully remove them, using a knife. Engage the projections and holes of the right side mirror and the right side mirror cover. Press down firmly on the mirror, pushing it into the mirror cover.
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HUMMER H1: STEP BY STEP Insert the side mirror pin into the hole in the bottom of the side mirror cover. Remove the two mirrors from the sticker sheet provided with Stage 2. The left mirror is labeled 4 and the right mirror 5. With a pair of tweezers, place mirror sticker 4 into the recess of the left side mirror assembly.
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HUMMER H1: STEP BY STEP Stage 5 Beginning the rear differential Your parts Differential case 12mm shim Bevel gear (20T) 6mm O-ring Differential cup joint 1510 bearing Bevel gears (10T) × 2 Bevel gear shaft 2.5 × 10.3mm pin Grease Tools and Tweezers Toothpick...
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HUMMER H1: STEP BY STEP Fitting the bearing onto the differential case Place the 1510 ball bearing over the projection on the Press the bearing firmly into position on the projection. Make differential case. sure the bearing is aligned with the case. Assembling the differential gear Cut a corner from the grease bag and place a small amount of Apply some grease to the recess in the center of the inside of...
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HUMMER H1: STEP BY STEP Push the O-ring down the joint until it sits in the recess that you Place the 6 × 12mm shim over the joint and push down to rest greased in Step 2. on the O-ring. Use tweezers to grip the 2.5mm x 10.3mm pin.
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HUMMER H1: STEP BY STEP Push the bevel gear down onto the joint until the pin slots into Slide a 10T bevel gear onto each end of the bevel gear shaft, the groove. as shown. Insert the bevel gear shaft into the back of the case, fitting it Spread the two 10T gears apart as far as they will go.
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