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SportsArt Fitness DF-106 Manual

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－
Safety Instructions....................................................................................
1.1 Safety Precautions................................................................................................
－
Instructions..............................................................................................
2.1 Dimensions..........................................................................................................
2.2 Part List For Box A...............................................................................................
2.3 Part List For Box B...............................................................................................
2.4 Part List For Box C................................................................................................
2.5 Components in the Hardware Kit..........................................................................
2.6 Components of the Product..................................................................................
－
Assembly Instructions...............................................................................
STEP 1 Connectors Installation..................................................................................
STEP 2 Weight Plate Installation...............................................................................
STEP 3 Apply the Weight Stack Sticker.....................................................................
STEP 4 Install the Cam.............................................................................................
STEP 5 Cable Installation..........................................................................................
STEP 7 Cable Adjustment.........................................................................................
STEP 8 Seat Bottom and Lower Cushion Installation...............................................
STEP 9 Install the Back Cushion...............................................................................
STEP 10 Install Tower Back Covers..........................................................................
STEP 11 Install the Front Top Cover..........................................................................
STEP 12 Install the Rear Top Cover..........................................................................
STEP 13 Install the Water Bottle Holder....................................................................
STEP 14 4kg Counterweight Installation...................................................................
STEP 15 Stack Fork Operation.................................................................................
－
Operation Instructions.............................................................................
4.1 Operating the Product..........................................................................................
4.2 Testing the Unit.....................................................................................................
4.3 Maintenance.........................................................................................................

TABLE OF CONTENTS

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Summary of Contents for SportsArt Fitness DF-106

  • Page 1: Table Of Contents

    TABLE OF CONTENTS － Chapter 1 Safety Instructions..................1.1 Safety Precautions....................－ Chapter 2 Instructions....................2.1 Dimensions......................2.2 Part List For Box A....................2.3 Part List For Box B....................2.4 Part List For Box C....................2.5 Components in the Hardware Kit................2.6 Components of the Product..................

  • Page 2: Chapter 1 － Safety Instructions

    － CHAPTER 1 SAFETY PRECAUTIONS 1.1 SAFETY PRECAUTIONS ● Read and follow all cautionary messages and warnings in this manual. Obtain instructions on the proper user of this machine prior to exercising. Use appropriate body positioning and controlled movements. ● Assembly and operate this product on a solid, level surface.

  • Page 3: Chapter 2 Instructions

    － CHAPTER 2 INSTRUCTIONS 2.1 DIMENSIONS...

  • Page 4: Part List For Box A

    2.2 Part List For Box A Description Qty No. Description A Upper rear cover Weight plate sticker Lower rear cover (10kg~60kg) Front top cover Weight plate sticker (65kg~100kg) Rear Top Cover ψ Sticker Main frame ψ 5kg weight plate Sticker 7.5kg weight plate...

  • Page 5: Part List For Box B

    2.3 Part List For Box B Description Qty No. Description Seat Bottom Cushion 4kg Counterweight Connector Cam and Rotator Arm Bottle Holder Connector A Seat Frame Axle Cover (small) Cylindrical Cushion Axle Cover (large) Back Cushion Bracket Finger Guard Upper Cushion Arm Floating Pulley...

  • Page 6: Part List For Box C

    2.4 Part List For Box C Description Qty No. Description 5 KG Weight Plate 2.5 Components in the Hardware Kit A hardware kit is provided in the packaging of this product. Please inspect the hardware kit for the following items. Description Specification Tool Needed...

  • Page 7: Components Of The Product

    2.6 Components of the Product Some components are installed on the product. These items will be needed for product assembly. Tool Needed Specification Description Connector Plate ψ ψ Washer 16* 10.2 Lock Nut M10*L130 Hex Bolt Spring Washer ∮ 50 Connector Plate Upper Stack Plate Hex Bolt with PU Tube ψ...

  • Page 8: Chapter 3 Assembly Instructions

    － CHAPTER 3 ASSEMBLY INSTRUCTIONS STEP 1 Connector Installation...
  • Page 9 1-1. Before beginning the assembly process, remove the connector plate (61) and nuts (62,63) as shown in figure a1. 1-2. Use connector (22,31) to connect the main frame (5) and seat frame (24). Then secure hardware (61,62,63,64,65,66). 1-3. Set the unit on level ground, then secure hardware (62,63,64,65).
  • Page 10 Note: After connectors (22,31) are in place, insert soft caps (41) into the frame as shown.

  • Page 11: Step 2 Weight Plate Installation

    Weight Stack Installation STEP 2 -10-...
  • Page 12 2-1. Hold the upper stack plate (67). Then cut the zip tie. Gently lower the upper stack plate (67) into place as shown. -11-...
  • Page 13 2-2. Remove hardware (68,69,70). Set the guide rod (71) downward into place as shown. -12-...
  • Page 14 2-3. Tilt the guide rod (71) backward. Then lift the upper stack plate (67) off the guide r ods as shown. Carefully set the upper stack plate (67) aside. -13-...
  • Page 15 2-4. Insert and lower the four large (7.5 kg) weight plates(7) into place on the guide rods one at a time. NOTE: The convex side faces up. -14-...
  • Page 16 2-5. Insert and lower the 13 small (5 kg) weight plates (6) into place one at a time. NOTE: The convex side faces up. 2-6. Insert and lower the upper stack plate (67) into place on the guide rods. NOTE: stack fork (72) points toward the front.
  • Page 17 2-7. Tilt the guide rods (71) back into place. -16-...
  • Page 18 2-8. Lift the guide rods (71) up into their mounting stations. Then secure them with hardware (68,69,70). -17-...

  • Page 19: Step 3 Apply The Weight Stack Sticker

    Apply the Weight Stack Sticker STEP 3 -18-...
  • Page 20 Before applying weight plate stickers, please wipe the area clean, and clean your hands before proceeding to the next step. 3-1. Align and tape the cardboard to the upper left corner of the weight stack (6,7). 3-2. Peel off the top half of the weight sticker (8) backing. Note: leave the clear outside margin in place on the sticker.

  • Page 21: Step 4 Install The Cam

    Install the CAM STEP 4 -20-...
  • Page 22 4-1. Rotate the cam (30) as shown. Then insert the wave washer (91) and flat washers (92) onto the axle. 4-2. After installing the washers, slide the cam (30) into place on its mount area. 4-3. Finally, secure the axle cover (73,33) in place. Then apply sticker (10) as shown. 4-4.

  • Page 23: Step 5 Cable Installation

    Cable Installation STEP 5 -22-...
  • Page 24 5-1. From the floating pulley (28), remove one pulley A (78) by removing hardware (74,75,76,77). 5-2. From the other pulleys, remove covers and hardware (74,76,77,80)(74,76,77,80,81) as shown. Note: keep pulley B (79) on the unit. -23-...
  • Page 25 5-3. Follow illustrations to (a) put the upper cable into the cam channel A; (b,c) pull the cable upward until the stopper rests on top of the tube. NOTE: The CAM arm rotates. -24-...
  • Page 26 5-4. Insert the cable as indicated by the arrows, first into the top channel of pulley B (79). Secure this pulley with hardware (74,76,77,80). Continue threading the cable as indicated, employing the floating pulley (28) as shown. Finally, secure the cable to the upper stack carriage as shown.
  • Page 27 ， 5-5. First insert an open end wrench into (Z) hole Adjust the large nut at area C to the lowest position. Then, secure nuts (X,Y) -26-...
  • Page 28 5-6. Insert the lower cable as indicated by the arrows, first into the lower side of pulley B (79). Secure pulley B (79) with covers and hardware (74,76,77,80,81). Continue threading the cable to incorporate other pulleys. Route the cable through the top of the lower pulley A (78), then secure that pulley with hardware (74,75,76,77) onto the floating pulley (28).

  • Page 29: Step 6 Rotator Arm And Cylindrical Cushion Arm Installation

    Rotator Arm and Cylindrical Cushion Arm Installation STEP 6 6-1. First, remove screw (73) from the cylindrical cushion arm (27). 6-2. Install the cylindrical cushion arm (27) onto the cam and rotator arm (30). Then secure it with screw (73). Then insert soft caps (42) into cover B. -28-...

  • Page 30: Step 7 Cable Adjustment

    Cable Adjustment STEP 7 Insert the stack fork (72) into the gap under the lowest weight plate. Then adjust the large nut at area D. Adjust until the upper stack plate (67) moves slightly. To adjust the cable, first loosen (Y) nut. Then adjust (X) nut. If the cable is too long, adjust (X) nut downward.

  • Page 31: Step 8 Seat Bottom And Lower Cushion Installation

    Seat Bottom and Lower Cushion Installation STEP 8 8-1. Put cylindrical cushions (25) in place. Then insert the axle covers (32) and secure them with screws (85). Then put sticker (10) in place as shown. -30-...
  • Page 32 8-2. Put the seat bottom cushion (21) in place and secure it with hardware (86,87) as shown. -31-...

  • Page 33: Step 9 Install The Back Cushion

    Install the Back Cushion STEP 9 9-1. Secure the back cushion bracket (26) in place with hardware (70,85,86,88). -32-...

  • Page 34: Step 10 Install Tower Back Covers

    Install Tower Back Covers STEP 10 10-1. Before installing the upper and lower back covers, first separate A and B (43,44) set brackets according to side. (Set brackets are side specific.) Use screws (45) to secure the set brackets into the rear covers (1,2). NOTE: Rear cover (1) is short;...
  • Page 35 10-3. Hang upper rear cover (1) onto screws (85). Simultaneously, hook upper rear cover (1) into lower rear cover (2). 10-4. Remover hardware (89,90) from the left side frame. Then put finger guard (34) back. Secure hardware (89,90). -34-...

  • Page 36: Step 11 Install The Front Top Cover

    Install the Front Top Cover STEP 11 11-1. Secure front top cover (3) with screws (45) in place on the main frame as shown. -35-...

  • Page 37: Step 12 Install The Rear Top Cover

    Install the Rear Top Cover STEP 12 12-1. Before installing the cover, insert screw sockets (46) into place in the frame as shown. 12-2. Then use screws (45) to secure the rear cover bracket (47) in place as shown. 12-3. Secure the rear top cover with screws (45) as shown.

  • Page 38: Step 13 Install The Water Bottle Holder

    Install the Water Bottle Holder STEP 13 13-1. Before installing the bottle holder, remove hardware (83,84) as shown. 13-2. Hold the bottle holder in place (23) and secure it with hardware (83,84) as shown. -37-...

  • Page 39: Step 14 4Kg Counterweight Installation

    4kg Counterweight Installation STEP 14 14-1. Remove nut (63) before installing the counterweight. 14-2. Insert the 4KG counterweight (29) onto the rotator plate and secure it in place with nut (63).Put sticker (11) in place. -38-...

  • Page 40: Step 15 Stack Fork Operation

    STEP 15 Stack Fork Operation 15-1. Insert the stack fork to make sure that every weight plate can be engaged easily. -39-...

  • Page 41: Chapter 4 Operation Instructions

    － CHAPTER 4 OPERATION INSTRUCTIONS 4.1 Operating the Product Pull out the knob on the cushion arm. You can rotate and secure the cushion arm for use within a 360-degree range. When released, the knob automatically engages to secure the position. -40-...
  • Page 42 Pull out the knob on the rotator arm. Place the rotator as desired for use. When released, the knob automatically engages to secure the position. -41-...

  • Page 43: Testing The Unit

    4.2 Testing the Unit Please follow operating instructions on the product sticker (3) to test operation. Insert the stack fork at the heaviest weight setting at which you can safely operate the equipment. Exercise to lift the stack several times. Then inspect the cable for proper tightness.

  • Page 44: Maintenance

    4.3 Maintenance 1. Apply lubricant to the guide rods every four months. 2. Procedure: (a) Put some lubricant on a clean, lint-free cloth. Rub the lubricated cloth on the guide rods. (b) Load the upper stack carriage. Exercise to test operation. (c) Repeat steps (1) and (2) 2-3 times.

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