7.4 Replacing a broken return spring
WARNING!
Exercise care to ensure the spring
does not fly out and cause person-
al injury. Wear protective goggles.
1
Loosen the screw in the centre of the pulley and
remove the sprocket. See figure 4.
2
Remove the broken spring cassette and replace it
with a new one.
3
Replace the screw in the centre of the starter
pulley. Load the return spring, see "Tensioning
the return spring". See also the "Dismantling the
starter" chapter.
7.5 Starter assembly
1
Position the starter against the crankcase and
tighten the screws at a tightening torque of
2,5-3,9 Nm, see figure 8.
7.6 Removing the cylinder cover
1
Remove the air filter cover and air filter.
2
Remove the T-screw (B). Detach the choke rod (A)
from the cylinder cover. See figure 8A.
3
Remove the screws (C). Remove the cylinder
cover.
7.7 Replacing the cylinder cover
1
Fit the cylinder cover. Note! be careful not to
damage the fuel hose and ignition cable when
fitting the cylinder cover. See figure 8A. Screws
tightening torque 3.9 - 4.9 Nm.
2
Replace the T-screw and the choke rod. See figure
8B.
Fig 8
Fig 8A
Fig 8B
Repair Instructions
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