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Summary of Contents for SCHUNK TRIBOS SVP-Mini auto
- Page 1 Translation of original operating manual TRIBOS Polygonal Clamping System Clamping device SVP-Mini auto/SVP-RM auto Assembly and operating manual Superior Clamping and Gripping...
- Page 2 Imprint Copyright: This manual is protected by copyright. The author is SCHUNK GmbH & Co. KG. All rights re- served. Any reproduction, processing, distribution (making available to third parties), transla- tion or other usage - even excerpts - of the manual is especially prohibited and requires our written approval.
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Page 3: Table Of Contents
Table of contents Table of contents 1 General ..........................5 1.1 About this manual ......................5 1.1.1 Presentation of Warning Labels ................5 1.1.2 Applicable documents................... 6 1.1.3 Sizes ........................6 1.2 Warranty ..........................6 1.3 Scope of delivery ........................ 6 1.4 Accessories ......................... - Page 4 Table of contents 6.2 Operating the pump ......................27 6.2.1 Switching pump on and off ................. 27 6.2.2 Overview user interface ..................28 6.2.3 "Main page" tab ....................29 6.2.4 Tab "Info 1" ......................31 6.2.5 "Info 2" tab ......................32 6.2.6 "Progress of work cycle"...
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Page 5: General
General General About this manual This manual contains important information for a safe and appropri- ate use of the product. This manual is an integral part of the product and must be kept ac- cessible for the personnel at all times. Before starting work, the personnel must have read and understood this operating manual. -
Page 6: Applicable Documents
• Catalog data sheet of the purchased product * • Assembly and operating manuals of the accessories * The documents marked with an asterisk (*) can be downloaded on our homepage schunk.com 1.1.3 Sizes This operating manual applies to the following sizes: •... -
Page 7: Accessories
– France (Id.-no.: 9900076) • An analysis software for showing and adjusting different parame- ters can be downloaded on the SCHUNK website. For information regarding which accessory articles can be used with the corresponding product variants, see catalog data sheet. -
Page 8: Basic Safety Notes
By conversions, changes, and reworking, e.g. additional threads, holes, or safety devices can impair the functioning or safety of the product or damage it. • Structural changes should only be made with the written approval of SCHUNK. 03.00|Clamping device SVP-Mini auto/SVP-RM auto|en... -
Page 9: Spare Parts
Use of unauthorized spare parts Using unauthorized spare parts can endanger personnel and damage the product or cause it to malfunction. • Use only original spare parts or spares authorized by SCHUNK. Environmental and operating conditions Required ambient conditions and operating conditions... -
Page 10: Personnel Qualification
Basic safety notes Personnel qualification Inadequate qualifications of the personnel If the personnel working with the product is not sufficiently qualified, the result may be serious injuries and significant property damage. • All work may only be performed by qualified personnel. •... -
Page 11: Personal Protective Equipment
Basic safety notes Personal protective equipment Use of personal protective equipment Personal protective equipment serves to protect staff against danger which may interfere with their health or safety at work. • When working on and with the product, observe the occupational health and safety regulations and wear the required personal pro- tective equipment. -
Page 12: Transport
Basic safety notes Transport Handling during transport Incorrect handling during transport may impair the product's safety and cause serious injuries and considerable material damage. • When handling heavy weights, use lifting equipment to lift the product and transport it by appropriate means. •... -
Page 13: Notes On Particular Risks
Basic safety notes 2.12 Notes on particular risks DANGER Risk of fatal injury due to electric current! Touching live parts poses an immediate risk of fatal injury by elec- trocution. • Only allow a qualified electrician to perform work on electrical components. - Page 14 Basic safety notes WARNING Risk of injury due to hot hydraulic liquid! In continuous operation the hydraulic liquid may heat up considera- bly. During operation valves and hydraulic connection lines may get very hot. • Wear personal safety equipment for all works at hydraulic parts. •...
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Page 15: Safety Installations
Basic safety notes 2.13 Safety installations Safety installations at the clamping device Power plug (230 V - variant depicted) Battery (optional) Return flow slide Switch off the energy supply In dangerous situations switch off energy supply immediately: 1 Remove power plug (1) from the socket. OR when battery-powered: Press left and right unlocking button simultaneously and remove battery from the pump, (... -
Page 16: Technical Data
Technical data Technical data Clamping device Reference value Value Operating pressure [bar] 100 – 600 Pressing time (depending on ca. 6 s at 600 bar clamping pressure and oil tem- perature) Working temperature [°C] +15 to +40 Noise emission [dB(A)] <... -
Page 17: Polygonal Jaw Chuck
Technical data Polygonal jaw chuck Reference value Seize Value Clamping Ø D1 [mm] TRIBOS-Mini 1 – 6 TRIBOS-RM 3 – 12 O.D. Ø D2 [mm] TRIBOS-Mini TRIBOS-RM Clamping length [mm] TRIBOS-Mini 22.5 TRIBOS-RM Clamping device with polygon jaw chuck Polygonal jaw chuck TRIBOS-Mini Intermediate sleeve SVP-Mini auto with 120°... -
Page 18: Accessories
Technical data Accessories Battery Reference value Value Voltage [V DC] Battery capacity [Ah] Battery type Li-Ion Battery charger Reference value Value Voltage [V AC] 230 or 110 (depends on the or- dered variant) Frequency [Hz] 50-60 Name plates There is a name plate at the housing of the clamping unit with the following details: •... - Page 19 Technical data There is a name plate on the bottom of the pump with the following details: • Serial number • Year of manufacture • Technical data: – Pressure – Voltage – Power – Weight – IP Code Name plate of the pump 03.00|Clamping device SVP-Mini auto/SVP-RM auto|en...
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Page 20: Design And Description
Design and description Design and description Design Design of the clamping device 1 Power supply unit with power 5 Display plug 2 Remote control unit 6 Hydraulic hose 3 Pump 7 Clamping unit 4 Rotary knob 8 Intermediate sleeve Description Functioning The polygonal jaw chuck is inserted in the intermediate sleeve (8) of the clamping unit (7). - Page 21 Power supply unit in the standard scope of delivery Optionally, the pump can be operated on battery power. Accessories Battery (optional) such as battery and battery charger can be bought at SCHUNK ( 1.4, Page Clamping unit Clamping unit Housing...
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Page 22: Assembly
Connection for hydraulic hose of clamping unit Assembling the clamping unit There are mounting options at the clamping unit for horizontal and vertical assembly. A bracket for assembling the unit to a workbench is available as accessory at SCHUNK. 03.00|Clamping device SVP-Mini auto/SVP-RM auto|en... - Page 23 Assembly CAUTION Risk of injury due to falling of heavy parts. The clamping unit or the bracket may fall down and cause injuries. • Before assembling the unit, ensure there is enough space for the erection. • Wear protective equipment. Assembling the clamping unit vertically 1 Position the clamping unit with the drill hole (3) on the anti- rotation device (5).
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Page 24: Connecting The Pump
The pump is already supplied with hydraulic oil. The pump can be operated with a battery, which is available as ac- cessory at SCHUNK. Transport the pump 1 Position loop of the carry strap (2) on the bolt for the carry strap (1) with the tip pointing upwards. - Page 25 Assembly Connect the pump 1 Remove protective cap (1) from the remote control cable. 2 Remove protective cap (2) from the hydraulic hose. 3 Put coupling of the hydraulic hose on the connection (3). 4 Connect hydraulic hose with the clamping unit. 5 Plug remote control cable in the bushing (4) and tighten it.
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Page 26: Operation
Operation Operation Displays and controls Displays and controls 1 Display 7 "Function" LED 2 Rotary knob 8 "+" button for building up pressure 3 "Enter" button 9 "-" button for reducing pres- sure 4 "Automatic mode" LED 5 "Battery status" LED 6 "Info"... -
Page 27: Operating The Pump
Operation Operation modes of "function" LED Color Meaning Orange Lights up when switching on Green Lights up if clamping cycle is functioning well. Lights up if clamping cycle is faulty. Red and green Flashes if maintenance is due. Operating the pump 6.2.1 Switching pump on and off 1 Press "enter"... -
Page 28: Overview User Interface
Operation 6.2.2 Overview user interface After turning the pump on, the tab "main page" appears on the dis- play. "Main page" tab "Main page" tab ( 6.2.3, Page 29) "Info 1" tab ( 6.2.4, Page 31) "Info 2" tab ( 6.2.5, Page 32) "Progress of work cycle"... -
Page 29: Main Page" Tab
Operation 6.2.3 "Main page" tab Under the "main page" tab programmes can be selected, which are adjusted to the clamping devices "SVP or "SVP-mini auto". In these programmes parameters such as the clamping pressure set point have been set. "Main page" tab "Clamping pressure set point"... - Page 30 If the clamping pressure is too high, the clamping unit and the po- lygonal jaw chuck may deform. • Do not use programme "P01: Standard". This programme is only intended for SCHUNK service personnel. • Do only use programme "P02: Tribos-Mini_AD9" for SVP-Mini auto.
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Page 31: Tab "Info 1
Operation 6.2.4 Tab "Info 1" Unter tab "info 1" the following information is displayed: • Pump temperature (1) • Serial number (2) • Beginning date of warranty (3) Tab "Info 1" 03.00|Clamping device SVP-Mini auto/SVP-RM auto|en... -
Page 32: Info 2" Tab
Operation 6.2.5 "Info 2" tab Under "info 2" tab the following information is displayed: • Service programme (1) • Software version • Clamping cycles until the next maintenance (3) • Completed clamping cycles (4) • Motor operating hours (5) NOTE The service programme is only designed for remote diagnostics by service personnel. -
Page 33: Progress Of Work Cycle" Tab
Operation 6.2.6 "Progress of work cycle" tab Under the "progress of work cycle" tab the following information is displayed: • Pressure reached during the last clamping cycle (1) • Time needed to reach this pressure level (2) • Graphics of the pressure curve (3) Tab "progress of work cycle"... -
Page 34: Clamping And Loosening The Tool
Operation Clamping and loosening the tool NOTICE Material damage due to missing or contaminated polygonal jaw chuck! The intermediate sleeve may deforms when clamping without in- serted polygonal jaw chuck. Contaminated polygonal jaw chucks lead to a heavy wear of the intermediate sleeve. The clamping de- vice is no longer functional. - Page 35 Operation CAUTION Risk of injury due to sharp-edged tools. • Wear protective gloves at tool change. 1 Push the polygonal jaw chuck (3) into the intermediate sleeve (4) up to the stop. Note: The position of the polygonal jaw chuck is determined au- tomatically via three segments displaced in a distance of 120°.
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Page 36: Solving Problems With Clamping And Loosening The Tool
Operation Solving problems with clamping and loosening the tool CAUTION Risk of injury due to sharp-edged tools. • Wear protective gloves at tool change. The tool cannot be inserted into the jaw chuck: 1 Clean tool shank. 2 Remove possible elevations of the material from the tool shank, which may be caused by engraved inscriptions. - Page 37 Operation Tools with a shank in the forms E or HE: 1 When inserting the tool shank (1), pay attention to the position of the flattening to the pressure segments in the polygonal jaw chuck. The round shank of the tool must fit closely to the clamp- ing surfaces of the polygonal jaw chuck.
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Page 38: Analysis Software
1 Download and install the analysis software as ZIP file in the download area of the SCHUNK homepage (Service → downloads → 3. Tool-holding and Workholding → Tribos SVP-4). 2 Connect the pump to a PC via USB interface. -
Page 39: Operating The Analysis Software
Note: When the clamping process is correctly performed, the apex of the curve lies within the green area. If the apex exceeds the green area, contact SCHUNK. • Measured data of the current clamping process e.g. meter read- ings, pressing time, target pressure, maximum pressure "Machine status"... - Page 40 • Do not change the values of the programmes P02 and P03. • New programmes should only be added by qualified personnel and by observing the SCHUNK default values. Changing the values or adding a new programme 1 Select the programme number in the "programme" pull-down- menu.
- Page 41 Selected programme "P02" Saving the programme contents and importing them again NOTE SCHUNK recommends saving the data when the pump is sent to ser- vice. 1 Click on "save as file". 2 Select a memory location in the data system.
- Page 42 Operation 6.5.2.3 "Client diary" menu In the "client diary" menu information regarding clamping cycles can be entered and saved. "Client diary" menu 6.5.2.4 "Service diary" menu The "service diary" menu shows information stored by the service personnel. "Service diary" menu 03.00|Clamping device SVP-Mini auto/SVP-RM auto|en...
- Page 43 Operation 6.5.2.5 "Fault log" menu In the "fault log" menu fault logs are displayed. Furthermore, the firmware can be updated. "Fault log" menu Updating the firmware 1 Unplug the power supply unit. OR: Remove the battery from the pump housing. 2 Press and hold "+"...
- Page 44 Operation 4 Click on "FW Update" amd select "Update-Firmwaredatei.hex." Update starts automatically. The update is completed once the message "Firmware trans- ferred successfully" appears. 5 Click on "OK" 6 First unplug and then plug in the power plug again. OR: Remove the battery from the pump and put it back again.
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Page 45: Operating The Pump On Battery Power
Operation Operating the pump on battery power Optionally, the pump can be operated on battery power. Accessories such as battery and battery charger can be bought at SCHUNK ( 1.4, Page 7). . Battery and battery charger 1 Battery 5 Battery charger... -
Page 46: Charging The Battery
Operation WARNING Risk of injury due to leaking battery liquid. Touching leaking battery liquid may cause injuries. • Prevent the battery liquid from contacting your skin. Wear safety equipment. • In case of eye contact, rinse your eyes thoroughly with water and consult a doctor. - Page 47 Operation Charging the battery 1 Insert the battery (1) in the charger (5). 2 Plug the plug of the charger in an appropriately installed socket. The battery is charged. The LED (6) of the charger lights up red. The battery must be charged for 60 minutes. ...
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Page 48: Replacing The Battery
Operation 6.6.2 Replacing the battery 1 Push left and right unlocking button simultaneously and remove the battery (1) through the front side of the pump (2). 2 Move the recharged battery into the pump (2) until it clicks into place. Actions after the usage Cleaning •... -
Page 49: Troubleshooting
2 Push "enter" key approx. 1 minute. Error code is deleted. The system control restarts the system. 3 If the error code still appears after restarting the system, contact the SCHUNK customer service. Service telephone:+49-7133-103-2333 Service fax: +49-7133-103-942173 The following error codes give information on the cause of the error (... - Page 50 Oil type: ( 3.1, Page 16) 6 Close oil filler screw. Pump looses oil. 1 Switch off the pump immediately. 2 Send the pump to SCHUNK. Air filter is contaminated. 1 Send the pump to SCHUNK. 03.00|Clamping device SVP-Mini auto/SVP-RM auto|en...
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Page 51: Maintenance
The clamping unit is free of maintenance. Pump Send the pump to SCHUNK for maintenance if the LED "info" and LED "function" on the remote control alternately flash red and green. The first maintenance is due after 50,000 clamping cycles. -
Page 52: Declaration Of Conformity
Declaration of conformity in terms of the Directive 2006/42/EC, Annex II, Part 1.A of the European Parliament and of the Council on machinery. Manufacturer/ SCHUNK GmbH & Co. KG Spann- und Greiftechnik Distributor Bahnhofstr. 106 – 134 D-74348 Lauffen/Neckar We hereby declare that on the date of the declaration the following partly completed ma- chine complied with all basic safety and health regulations found in the directive 2006/42/EC of the European Parliament and of the Council on machinery.
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