Danfoss IPS 8 Technical Data, Installation And Use
Danfoss IPS 8 Technical Data, Installation And Use

Danfoss IPS 8 Technical Data, Installation And Use

Intelligent purging system for ammonia
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User Guide
Intelligent Purging System (IPS 8) for Ammonia
Technical data, installation and use
148R9645
148R9645
ir.danfoss.com
ir.danfoss.com

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Summary of Contents for Danfoss IPS 8

  • Page 1 User Guide Intelligent Purging System (IPS 8) for Ammonia Technical data, installation and use 148R9645 148R9645 ir.danfoss.com ir.danfoss.com...
  • Page 2: Table Of Contents

    User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Contents Legal notice ...........................................3 Technical data ..........................................4 Ordering ............................................4 Introduction ..........................................5 Features ............................................5 Working principle ........................................6 Working cycle ..........................................7 Air traps ............................................8 Connection locations ......................................9 Connection points .........................................11...
  • Page 3: Legal Notice

    Title: Product Manager Danfoss only vouches for the correctness of the English version of this declaration. In the event of the declaration being translated into any other language, the translator concerned shall be liable for the correctness of the translation...
  • Page 4: Technical Data

    User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Technical data Supply voltage 230V AC, 1ph, 50Hz Current 5.7 A (max. 6.5 A) Power consumption max. 1.3 kW Short-circuit current rating Icc 10kA Temperature range ambient -10 °C to +43 °C (14 °F to 109 °F)
  • Page 5: Introduction

    User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Introduction The Danfoss Intelligent Purging System (IPS 8) independent of the main ammonia system and is a stand-alone, self-contained purging unit with only one flange connection to the ammonia designed to remove non-condensable gases plant.
  • Page 6: Working Principle

    User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Working principle The Danfoss IPS 8 is factory-tested and ready to By condensing the ammonia gas, a new use in ammonia plants with a condenser pressure ammonia/NC gases mix is naturally pulled of more than 6,5 bar (94 psi).
  • Page 7: Working Cycle

    User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Working cycle The Danfoss IPS 8 operates in 24-hour cycles, of this to be a high concentration of NC gases which 45 minutes are dedicated to an R452A pull and opens the purge solenoid valve.
  • Page 8: Air Traps

    User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Air traps Fig. 4 Liquid level. Bottom connected receiver Fig. 5 Liquid level. Top connected receiver For systems with low pressure liquid level control,...
  • Page 9: Connection Locations

    User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Connection locations Air purger installation in a low-pressure liquid level controlled installation The correct locations for the air purger to be the condenser will be short-circuited.
  • Page 10 User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Connection locations Air purger installation in a high-pressure liquid level controlled installation (continued) The ammonia liquid condensed in the air purger For systems with a high-pressure liquid level must be drained through drain pipe (c) to the LP control, the air will collect in the float valve (3).
  • Page 11: Connection Points

    User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Connection points Multi-point purging Single point purging setup is possible (Fig. 09) i.e. NEVER HAVE MORE THAN 1 PURGE POINT OPEN AT A TIME.
  • Page 12: Installation

    User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Installation The Danfoss IPS 8 must be installed in Use all 4 lifting eyes and suitable lifting gear accordance with locations recommended in the during installation (unit weight = 100 kg/220 lbs).
  • Page 13 User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Installation (continued) 416,4 Enclosed gasket Enclosed bolts, Torque: 60 Nm (44.3 ft lb) diagonal tension Enclosed weld flange (fig. 14) Purging pipe OD 17.2 for rubber hose to water bath Do not unscrew restrictor inside pipe.
  • Page 14: Electrical Wiring

    User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Electrical wiring The internal wiring of the purger is done at the It is highly recommended that all external cables factory. Only the electrical wiring for the main...
  • Page 15 User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Electrical wiring (continued) 230V AC Press. Switch Compressor Condenser Extraction Crankcase Power supply Power supply air fan heater MCX15B Solenoid valves* *When using GD2 24V DC, remove 1-2 and 3-4 bridges between the terminals and connect power supply Fig.
  • Page 16: Light Indicators

    User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Electrical wiring (continued) 24V DC 24V DC R717 High Discharge Suction Temp. pressure pressure Temp. sensor Temp. sensor sensor transmitter transmitter 0V DC 0V DC...
  • Page 17: Quick Startup

    User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Quick Startup For the fastest possible system configuration after connecting all purge points to the IPS and following first power up of the IPS, follow these simple instructions: 1.
  • Page 18: Configuring Using The Lcd

    User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Configuring using the LCD By pressing the main menu will show up with the options below Table 02 Main menu navigation Main Menu Submenu...
  • Page 19 All alarms except (*) activates red light on box outside For alarms not resettable and/or cause not identified, please contact Danfoss Level legend: 0 = Read view, 2 = Installer view (code 200) 3 = Danfoss Service view (Contact Danfoss) © Danfoss | DCS (ms) | 2020.01...
  • Page 20: Modbus Rtu

    User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Modbus RTU Good Practice The wiring of Modbus RTU (RS485) must be carried out in accordance with the standard ANSI/TIA/EIA-485-A-1998. Galvanic separation shall be provided for segments crossing buildings.
  • Page 21 User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Modbus User Default Unit/ Read/ Modbus Persistent Register Parameter Name Description Min Value Max Value Function Level Value Type Write Data Type Yes/No Code UNIT CONFIG >...
  • Page 22 User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Modbus User Default Unit/ Read/ Modbus Persistent Register Parameter Name Description Min Value Max Value Function Level Value Type Write Data Type Yes/No Code UNIT CONFIG >...
  • Page 23 User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Modbus User Default Unit/ Read/ Modbus Persistent Register Parameter Name Description Min Value Max Value Function Level Value Type Write Data Type Yes/No Code...
  • Page 24 User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Modbus User Default Unit/ Read/ Modbus Persistent Register Parameter Name Description Min Value Max Value Function Level Value Type Write Data Type Yes/No Code...
  • Page 25 User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Modbus User Default Unit/ Read/ Modbus Persistent Register Parameter Name Description Min Value Max Value Function Level Value Type Write Data Type Yes/No Code...
  • Page 26 User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Modbus User Default Unit/ Read/ Modbus Persistent Register Parameter Name Description Min Value Max Value Function Level Value Type Write Data Type Yes/No Code...
  • Page 27: Maintenance/Service/Disposal

    User Guide | Intelligent Purging System (IPS 8) for Ammonia - Technical data, installation and use Maintenance/Service/ Table 05 Disposal Maintenance checklist - Perform once a year minimum Use P&I dagram and check that all powered components are working properly...
  • Page 28 28 | BC306932151284en-000201 © Danfoss | DCS (ms) | 2020.01...

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