Danfoss IPS 8 Technical Data, Installation And Use

Danfoss IPS 8 Technical Data, Installation And Use

Intelligent purger system for ammonia
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User Guide
Intelligent Purger System (IPS 8) for Ammonia
Technical data, installation and use
148R9645
ir.danfoss.com

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Summary of Contents for Danfoss IPS 8

  • Page 1 User Guide Intelligent Purger System (IPS 8) for Ammonia Technical data, installation and use 148R9645 ir.danfoss.com...
  • Page 2: Table Of Contents

    User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Contents Legal notice ......................................................... Introduction ........................................................ Features ..........................................................Working principle ....................................................Working cycle ......................................................Air traps ..........................................................Connection locations ..................................................Connection points ..................................................Installation ........................................................
  • Page 3: Legal Notice

    Title: Product Manager Danfoss only vouches for the correctness of the English version of this declaration. In the event of the declaration being translated into any other language, the translator concerned shall be liable for the correctness of the translation...
  • Page 4: Introduction

    User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Introduction The Danfoss Intelligent Purger System (IPS 8) independent of the main ammonia system and is a stand-alone, self-contained purging unit with only one flange connection to the ammonia designed to remove non-condensable gases plant.
  • Page 5: Working Principle

    User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Working principle The Danfoss IPS 8 is factory-tested and ready for By condensing the ammonia gas, a new use in ammonia plants with a condenser pressure ammonia/NC gases mix is naturally pulled of more than 6 bar (87 psi).
  • Page 6: Working Cycle

    User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Working cycle The Danfoss IPS 8 operates in 24-hour cycles, of this to be a high concentration of NC gases which 45 minutes are dedicated to a R452A pull and opens the purge solenoid valve.
  • Page 7: Air Traps

    User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Air traps Liquid level Liquid level dP cond dP cond Fig. 4 Liquid level. Bottom connected receiver Fig. 5 Liquid level. Top connected receiver...
  • Page 8: Connection Locations

    User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Connection locations Air purger installation in a low-pressure liquid level controlled installation The correct locations for the air purger to be any given time. Otherwise the liquid column in connected to the ammonia plant are: the condenser will be short-circuited.
  • Page 9 User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Connection locations Air purger installation in a high-pressure liquid level controlled installation (continued) The float valve (3) will flash any liquid back to For systems with a high-pressure liquid level the LP side.
  • Page 10: Connection Points

    User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Connection points Single point or multi-point purging Single point purging is the basic setup in the NEVER HAVE MORE THAN 1 POINT OPEN AT A TIME.
  • Page 11: Installation

    User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Installation The Danfoss IPS 8 should be installed in Use all 4 lifting eyes and appropriate lifting gear accordance with locations recommended in the during installation (unit weight 100 kg/220 lbs).
  • Page 12 User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Installation (continued) 416,4 Enclosed gasket Enclosed bolts, Torque: 60 Nm (44.3 ft lb) diagonal tension Enclosed weld flange (fig. 14) Purging pipe OD 17.2 for rubber hose to water bath Do not unscrew restrictor inside pipe.
  • Page 13: Electrical Wiring

    User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Electrical wiring The internal wiring of the purger is done at the It is recommended to protect all external cables factory. Only the electrical wiring for the main...
  • Page 14 User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Electrical wiring (continued) 230V AC Press. Switch Compressor Condenser Extraction Crankcase Power supply Power supply air fan heater MCX15B Solenoid valves* *By useof GD2 24V DC remove 1-2 and 3-4 bridges between the terminals and connect power supply Fig.
  • Page 15: Light Indicators

    User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Electrical wiring (continued) 24V DC 24V DC R717 High Discharge Suction Temp. pressure pressure Temp. sensor Temp. sensor sensor sensor sensor 0V DC 0V DC...
  • Page 16: Display

    User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Display After switching on the controller, a display While in operation mode, the Up/Down arrows window will momentarily show the actual lead to the status windows mentioned in the software version, followed by the default main table below.
  • Page 17: Programming/Configuration

    User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Programming/Configuration By pressing the main menu will show up with below options Main Menu Submenu Submenu/status Submenu/status Default Description Label No alarm Active alarms...
  • Page 18 Read 8147 Val7 Read 8148 Val8 Read 8149 RangedVal Read 8150 Level legend: 0 = Read view, 2 = Installer view (code 200) 3 = Danfoss Service view (Contact Danfoss) 18 | BC306932151284en-000101 © Danfoss | DCS (ms) | 2019.06...
  • Page 19: Maintenance/Service/Disposal

    User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Maintenance/Service/ Maintenance minimum once per year Disposal Use P&I dagram and check that all powered components is working properly Check for alarms in the MCX controller...
  • Page 20: Technical Data

    User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use Technical data Supply voltage 230V AC, 1ph, 50Hz Current 5.7 A (max. 6.5 A) Power consumption max. 1.3 kW Short-circuit current rating Icc 10kA Temperature range ambient -10 °C to +43 °C (14 °F to 109 °F)
  • Page 21 User Guide | Intelligent Purger System (IPS 8) for Ammonia - Technical data, installation and use © Danfoss | DCS (ms) | 2019.06 BC306932151284en-000101 | 21...
  • Page 22 22 | BC306932151284en-000101 © Danfoss | DCS (ms) | 2019.06...

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