Danfoss Ammonia IPS 8 User Manual
Intelligent purging system
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Also See for Ammonia IPS 8:
- Technical data, installation and use (28 pages) ,
- User manual (26 pages) ,
- Startup manual (17 pages)
Related Manuals for Danfoss Ammonia IPS 8
Summary of Contents for Danfoss Ammonia IPS 8
- Page 1 User Guide Intelligent Purging System (IPS 8) Ammonia 230 V AC, 50 Hz. CE marked 089 0879 Other IPS 8 User Guide languages 148R9645 148R9645 ir.danfoss.com ir.danfoss.com...
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Page 2: Table Of Contents
Air traps ............................................8 Connection locations ......................................9 Connection points .........................................11 Installation ..........................................12 Electrical wiring ........................................14 Light Indicators ........................................16 Quick Startup ..........................................17 General display.........................................17 Configuring using the LCD ....................................18 Modbus RTU ..........................................20 Maintenance/Service/Disposal ..................................27 2 | BC306932151284en-000601 © Danfoss | Climate Solutions | 2022.12... -
Page 3: Legal Notice
Title: Product Manager Danfoss only vouches for the correctness of the English version of this declaration. In the event of the declaration being translated into any other language, the translator concerned shall be liable for the correctness of the translation... -
Page 4: Technical Data
Y7 Valve – Purge Point 7 Digital Output, DO14 Y8 Valve – Purge Point 8 Digital Output, DO15 Y9 Valve – Bubbler (Optional) / General Alarm (Optional) See also Fig. 18 4 | BC306932151284en-000601 © Danfoss | Climate Solutions | 2022.12... -
Page 5: Ordering
User Guide | Intelligent Purging System (IPS 8) Ammonia Ordering Unit Code number 084H5001 Danfoss Intelligent Purging System IPS 8 unit Accessory Spare parts for Accessories/Spare parts (Not included service Code with IPS) (Built-into IPS) 084H5053 Flange blind blank incl Bolts, nuts and Gaskets*... -
Page 6: Introduction
User Guide | Intelligent Purging System (IPS 8) Ammonia Introduction The Danfoss Intelligent Purging System (IPS 8) independent of the main ammonia system and is a stand-alone, self-contained purging unit with only one flange connection to the ammonia designed to remove non-condensable gases plant. -
Page 7: Working Principle
User Guide | Intelligent Purging System (IPS 8) Ammonia Working principle The Danfoss IPS 8 is factory-tested and ready to By condensing the ammonia gas, a new use in ammonia plants with a condenser pressure ammonia/NC gases mix is naturally pulled of more than 6,5 bar (94 psi). -
Page 8: Working Cycle
User Guide | Intelligent Purging System (IPS 8) Ammonia Working cycle The Danfoss IPS 8 operates in 24-hour cycles, of this to be a high concentration of NC gases which 45 minutes are dedicated to an R452A pull and opens the purge solenoid valve. The purge down. -
Page 9: Air Traps
“VClseT” and “VOpenT” The difference between “VClseT” and “VOpenT” is always: 5 ⁰ K (can be changed by Danfoss) If ”Tsat452” < “VOpenT” then Main Purge Valve is ON If “Psat717” is increasing. (here from 6.9 Bar to 7.7) If ”Tsat452”... -
Page 10: Connection Locations
HP float valve (6) to the low pressure side (see Fig. 7). Fig. 7 Purger connections (px) & (py). Drain piping (c) must be vertical/downward slope BC306932151284en-000601 | 10 © Danfoss | Climate Solutions | 2022.12... - Page 11 Connect proper resistant piping to the purging outlet pipe and ensure the purged non-condensables are discharged into a water bath of max. 200 liter. 11 | BC306932151284en-000601 © Danfoss | Climate Solutions | 2022.12...
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Page 12: Connection Points
User Guide | Intelligent Purging System (IPS 8) Ammonia Connection points Multi-point purging NEVER HAVE MORE THAN 1 PURGE POINT As factory default, the Danfoss IPS 8 is configured to manage up to 8 purge points. (Multi-point OPEN AT A TIME. Always close one purge valve before opening purging. -
Page 13: Installation
User Guide | Intelligent Purging System (IPS 8) Ammonia Installation The Danfoss IPS 8 must be installed in Use all 4 lifting eyes and suitable lifting gear accordance with locations recommended in the during installation (unit weight = 100 kg/220 lbs). - Page 14 NC gases more of the purge solenoid valves needs in accordance with local or national regulations. repair or replacement. BC306932151284en-000601 | 14 © Danfoss | Climate Solutions | 2022.12...
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Page 15: Electrical Wiring
XT4 terminal block for communication: LLS 4000 MODbus External Mainswitch CANbus GD2, transformer (optional) For alternative voltage supply to eld connected solenoid coils Classified as Business fi fi fi Fig. 16 Controller box internal 15 | BC306932151284en-000601 © Danfoss | Climate Solutions | 2022.12... - Page 16 Classified as Business Classi fi fi fi fi fi fi fi fi fi fi fi fi fi fi fi fi ed as B siness Fig. 18 Controller MCX15B2 Inputs and Outputs BC306932151284en-000601 | 16 © Danfoss | Climate Solutions | 2022.12...
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Page 17: Light Indicators
* The purger continuous purging until max running period (default 160 h) is reached and the purger compressor will stop ** The purger compressor stops when alarm occurs 17 | BC306932151284en-000601 © Danfoss | Climate Solutions | 2022.12... -
Page 18: Quick Startup
Status of purging process and purging counters Informa on on Purge points ac vity Log of purging events Fig. 21 - Default main window. Operating (start) mode. (Examples only) Bubbler functionality. See Fig. 22 BC306932151284en-000601 | 18 © Danfoss | Climate Solutions | 2022.12... - Page 19 Fig. 21a See Parameter description for Bubbler in Table 01, Unit con g > Bubbler settings When water solenoid (connected on DO15) for Bubbler is open, icon is shown Fig. 22 19 | BC306932151284en-000601 © Danfoss | Climate Solutions | 2022.12...
- Page 20 BU3, Bubbler man start, have expired and close again Human Machine Interface (HMI) is the interface between the IPS and the user. Here the key pad and the display on the MCX15B2 BC306932151284en-000601 | 20 © Danfoss | Climate Solutions | 2022.12...
- Page 21 5K(9R) If Psat717 is decreasing both ""VClseT"" and ""VOpenT"" will decrease, but with with a difference with 5K(9R) See also: V15, Valve Close V42, BPHStatus BC306932151284en-000601 | 21 © Danfoss | Climate Solutions | 2022.12...
- Page 22 High Pressure tranmitter R717 BPHStatus -2147483648 2147483647 Read 8158 The measured pressure R717. From AI2 Discharge Temperature DisTemp The measured temperature on the discharge line of -32768 32767 Read 8159 compressor. From AI3 BC306932151284en-000601 | 22 © Danfoss | Climate Solutions | 2022.12...
- Page 23 Show how many liters of Non Condensable gases have been -2147483648 2147483647 Read 8196 removed in total Percentage for purge point valve no. 16 PP16 -2147483648 2147483647 Read 8198 The time percentage split for this purge point BC306932151284en-000601 | 23 © Danfoss | Climate Solutions | 2022.12...
- Page 24 Discharge Temperature R452A sensor -30.0 170.0 PT1000 Read 18502 Suction Temp Suction Temperature R452A sensor -50.0 170.0 PT1000 Read 18506 NC Temp NonCondensable gas Temperature sensor -50.0 170.0 PT1000 Read 18505 BC306932151284en-000601 | 24 © Danfoss | Climate Solutions | 2022.12...
- Page 25 18022 Valve13 Purge valve no. 13 N.O. Read 18023 Valve14 Purge valve no. 14 N.O. Read 18024 Valve15 Purge valve no. 15 N.O. Read 18025 Alarm Alarm N.O. Read 18002 BC306932151284en-000601 | 25 © Danfoss | Climate Solutions | 2022.12...
- Page 26 All alarms except (*) activates red light on box outside For alarms not resettable and/or cause not identified, please contact Danfoss Level legend: 0 = Read view, 2 = Installer view (code 200) 3 = Danfoss Service view (Contact Danfoss) BC306932151284en-000601 | 26...
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Page 27: Modbus Rtu
Disposal of the IPS 8 If an IPS 8 unit is worn out and has to be replaced, the disposal must be done in accordance with national legislation and only done by competent personnel. BC306932151284en-000601 | 27 © Danfoss | Climate Solutions | 2022.12... - Page 28 28 | BC306932151284en-000601 © Danfoss | Climate Solutions | 2022.12...