Clarke APK900 Operation & Maintenance Instructions Manual

Clarke APK900 Operation & Maintenance Instructions Manual

Hvlp electric spray station
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HVLP ELECTRIC SPRAY STATION
MODEL NO: APK900
PART NO: 2310060
OPERATION & MAINTENANCE
INSTRUCTIONS
ORIGINAL INSTRUCTIONS
GC0619 ISS 3

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Summary of Contents for Clarke APK900

  • Page 1 HVLP ELECTRIC SPRAY STATION MODEL NO: APK900 PART NO: 2310060 OPERATION & MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0619 ISS 3...
  • Page 2 INTRODUCTION Thank you for purchasing this CLARKE HVLP (high velocity/low pressure) Electric Spray Station. Before attempting to use this product, please read this manual thoroughly and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.
  • Page 3: General Safety Rules

    GENERAL SAFETY RULES WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK AND PERSONAL INJURY INCLUDING THE FOLLOWING. READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS PRODUCT AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. GENERAL SAFETY IN THE WORKPLACE 1.
  • Page 4 5. Before further use of the tool, it should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting or other condition that may affect its operation. 6.
  • Page 5: Electrical Connections

    ELECTRICAL CONNECTIONS WARNING! Read these electrical safety instructions thoroughly before connecting the product to the mains supply. Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz.
  • Page 6 OVERVIEW The High Volume/Low Pressure (HVLP) spray gun reduces the spray mist associ- ated with compressed air spraying and therefore both reduces paint loss and masking requirements. The gun may be used with various spray mediums, includ- ing varnishes, wood preservatives, masonry paints, enamel paints, and oil and water based paints.
  • Page 7: Operation

    OPERATION GENERAL PREPARATION Do not use textured wall paints or coatings as they are likely to block the nozzle. To obtain the best results, it is important that you prepare the surface to be sprayed and thin the paint to the correct viscosity before you operate your spray gun.
  • Page 8 If the paint takes longer than the recommended time to empty, further thinning is required. Mix in a small quantity of the appropriate thinner and repeat the viscosity test until the correct thickness is achieved. Some sprayable materials contain particles and lumps which should be strained before filling the paint container.
  • Page 9: Spraying Technique

    A) horizontal flat jet B) Vertical Jet C) Tabs back Fig 3 • Note that both tabs must be adjusted as a pair. SPRAY VOLUME 1. In order to achieve consistent and repeatable spray output, adjust the spray volume by turning the trigger stop regulator on the rear of the spray gun as shown in Fig 4.
  • Page 10 Control the speed of movement of the spray gun evenly. A fast speed of movement over the surface will give a thin coat and a slow speed will give a heavy coat. Apply one coat at a time. If a further coat is required, make sure you observe the manufacturer’s drying time recommendations before applying a second coat.
  • Page 11: Cleaning And Maintenance

    CLEANING AND MAINTENANCE CLEANING Continuous satisfactory operation depends upon proper care and regular cleaning. It is essential that the spray gun is cleaned thoroughly after every use. Failure to clean it will almost certainly result in blockages and it may not operate correctly when you next come to use it.
  • Page 12: Maintenance

    A worn nozzle may eventually develop a larger hole and scratches on the surface, which will cause a poor spray pattern. Replacements are available from your dealer or the Clarke International Parts Department. STORAGE For long term storage, always store in a well ventilated area and keep the product dry and dust free.
  • Page 13: Troubleshooting

    TROUBLESHOOTING PROBLEM PROBABLE CAUSE SOLUTION No spray or sound No power. Check power supply. Motor hums but Pick up pipe in the wrong Adjust pick-up pipe. does not spray or position. spray is irregular Blocked pick-up pipe. Clean with thinners. Blocked nozzle.
  • Page 14: Specification

    96 dB LwA Please note that details and specifications contained herein, are correct at the time of going to print. However, CLARKE International reserve the right to change specifications at any time without prior notice. Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 15: Component Parts - Base Assembly

    COMPONENT PARTS - BASE ASSEMBLY No Description No Description Air Filter Cover Cable Sleeve Air Filter Power Cable Self-tapping Screw Upper Housing Base Housing Connecting Hose Heat Insulation Ring Handle Motor On/Off Switch Connector Rubber Sealing Ring Motor Sealing Ring Short Tube Connector Self-tapping Screw 2.9 x 9.5 Bellows...
  • Page 16: Component Parts - Spray Gun

    COMPONENT PARTS - SPRAY GUN No Description No Description Paint Container Self-tapping Screw 4 x 16 Suction Tube Housing (R/H) Container Sealing Disc Hook Adjusting Tab Gun Body Union Nut Trigger Stopper Adjsutable Air Cap Rear Cover Fixed Nozzle (2.6 mm) Regulator Knob Valve Stem Housing (L/H)
  • Page 17: Declaration Of Conformity

    DECLARATION OF CONFORMITY Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 18 NOTES _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...
  • Page 19 NOTES _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ Parts & Service: 020 8988 7400 / E-mail: Parts@clarkeinternational.com or Service@clarkeinternational.com...

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