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Summary of Contents for Hilti DSW 2005-TS
- Page 1 DSW 2005-TS English...
- Page 3 DSW 2005-TS Original operating instructions...
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Page 5: Table Of Contents
3.1 Product overview (saw system) ....... . . 11 3.2 Product overview DSW 2005-TS ....... . 12 3.3 Intended use . - Page 6 Preliminary Steps ......... . 18 6.1 Installing guards .
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Page 7: Information About The Documentation
Information about the documentation About this documentation • Read this documentation before initial operation or use. This is a prerequisite for safe, trouble-free handling and use of the product. • Observe the safety instructions and warnings in this documentation and on the product. -
Page 8: Product-Dependent Symbols
This symbol is intended to draw special attention to certain points when han- dling the product. Product-dependent symbols 1.3.1 Symbols on the product The following symbols are used on the product: Wear protective gloves Wear eye protection Wear a hard hat Wear safety shoes Wear breathing protection Wear ear protection... -
Page 9: Product Information
The type designation and serial number are printed on the rating plate. ▶ Write down the serial number in the table below. You will be required to state the product details when contacting Hilti Service or your local Hilti organization to inquire about the product. -
Page 10: General Safety Rules
General safety rules ▶ Use the product only after you have read the operating instructions, after becoming familiar with the content of the instructions and after receiving training by a Hilti specialist. Observe all warnings and instructions. ▶ Use the right product for the job. Do not use the product for purposes for which it was not intended. -
Page 11: Protection Against Electric Shock
▶ Only specialists who have received training in concrete cutting techniques are permitted to operate the product. These persons must be completely familiar with the content of these operating instructions and must have been trained by a Hilti specialist on the safe application of these instructions. - Page 12 order. Make sure that any damage or malfunctions are rectified in a professional manner before operation commences. ▶ While the product is operating, remain in a location far outside the danger area with the remote control unit. Make sure that you have the entire working area in clear view at all times.
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Page 13: Danger Zones And Safety Distances To Be Maintained
Danger zones and safety distances to be maintained ▶ The exclusion zone extends to at least twice the radius of the length of wire that would be unleashed in the event of the wire breaking (L1) (L2) and the areas in the extended axes of the directions in which the wire is running. -
Page 14: Additional Safety Instructions
▶ When setting up and operating the saw system and when removing parts that have been cut away, always ensure that no persons are below the area in which you are working. Falling objects could cause serious injury. Additional safety instructions ▶... -
Page 15: Description
Description Product overview (saw system) Wire saw DSW 2005-TS Remote control unit DST WRC-CA (in sawing wire mode) Saw head DST 20-CA Sawing wire 2235115 English *2235115*... -
Page 16: Product Overview Dsw 2005-Ts
§ Intended use The DSW 2005-TS (01) is a modular wire-sawing system to be used only in combination with the DST 20-CA (01) wall saw as drive unit and the DST WRC-CA (01) as control unit. Operation of the saw head in combination with the wire saw system is permitted only in... -
Page 17: Items Supplied
Only specialists who have received training in concrete cutting techniques are permitted to operate the product. Changes or modifications not expressly approved by Hilti may restrict the user’s right to operate the product. Items supplied DSW 2005-TS, operating instructions Other system products approved for use with this product can be found at your local Hilti Store or at: www.hilti.group... -
Page 18: Single-Pulley Stand (Dsw-Spp)
3.6.2 Single-pulley stand (DSW-SPP) The diamond sawing wire can be redirected over a single-pulley stand. 3.6.3 Release pulley (DS-WSRW) A release pulley can be used for cutting thick walls, for example, or for long cuts. This is a way of optimizing wire contact length and increasing cutting speed. -
Page 19: Typical Examples Of Applications
Wire spreader 31.0 kg Wire storage pulley (bottom) 9.5 kg Wire storage pulley (top) 11.5 kg Holder for guard (top) 3.2 kg Drive pulley 8.0 kg Guard for drive pulley 5.2 kg Guard (red) 10.2 kg Guard (black) 4.0 kg Typical examples of applications The following examples illustrate the most common applications. -
Page 20: Vertical Cut With Release Pulley (Ds-Wsrw)
Vertical cut with release pulley (DS-WSRW) • At the start of the cut, pass the diamond wire over the release pulley. • As soon as the cut comes level with the pulley, swing the pulley down and swivel the release pulley clear, to avoid damage to the wire guide. Vertical cut with single-pulley stand •... -
Page 21: Horizontal Cut With 2 Single-Pulley Stands
Horizontal cut with 2 single-pulley stands • Pass the diamond sawing wire at the start of the cut over the pulley stands and through the object to be cut. Flush cutting • Install the wire spreader at the bottom position on the base plate so that the movable guide pulley is in contact with the surface to be flush-cut. -
Page 22: Preliminary Steps
Preliminary Steps Installing guards ▶ Install both guards, using the screws provided for the purpose. The installation procedure is described on the enclosed leaflet. Determining length of wire ▶ You can calculate the approximate length of wire needed as follows: ▶... -
Page 23: Planning Wire Guidance And Sequence Of Cuts
Planning wire guidance and sequence of cuts • Thorough training and experience are the most important prerequisites for optimum planning of the cutting configuration and wire guidance system. • Long lengths of wire in contact with the object to be cut and cutting in a very flat arc reduce sawing performance. - Page 24 HKD M16 on concrete sub-base DD-CS M16 If you have questions about fastening, contact your Hilti sales representative. 4. Screw the clamping spindle as far as it will go into the anchor. 5. Back off the clamping spindle one full turn.
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Page 25: Installing Guide Rail
Installing guide rail 1. Slide the guide rail into the holder on the base plate. Technical data Rail DS-R200-L or DS-R230-L 2. To secure the guide rail, tighten the screws on the left side first. Technical data Securing screw for guide rail 90 Nm Materials Open-ended wrench, w/f 19... -
Page 26: Installing Wire Spreader
1. Position the end stop on the guide rail. 2. If the following conditions are met, also take this action: Conditions: DS-R200-L ▶ Install the end stop at the top end of the guide rail. 3. If the following conditions are met, also take this action: Conditions: DS-R230-L ▶... -
Page 27: Installing Holder For Wire Storage Unit Cover
Installing holder for wire storage unit cover 1. Push the holder on to the guide rail. 2. If the following conditions are met, also take this action: Conditions: DS-R200-L ▶ Install the holder at the top end of the guide rail. 3. -
Page 28: Mounting The Saw Head
3. Open the clamping plate of the wire storage pulley and set the top wire storage pulley on the rail. 4. Close the clamping plate and tighten the screw. Technical data Securing screws for wire storage pulley 90 Nm Materials Open-ended wrench, w/f 19 5. -
Page 29: Installing Drive Pulley
Installing drive pulley 1. Clean the centering and clamping surfaces. 2. Fit the drive pulley on to the adapter on the saw head. 3. Secure the drive pulley with the flange cover and the clamping screw. Technical data Securing screws for drive pulley 110 Nm Materials Open-ended wrench, w/f 19... - Page 30 1. Feed the diamond wire through the holes in the object to be cut, through wire guides if used, and through the hollow axles of the wire saw. 2. To avoid out-of-round wear, twist the diamond wire counter-clockwise 1 - 1.5 turns per meter of length.
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Page 31: Installing Guard For Drive Pulley
6. After slacking the clamping screws, slide the top storage pulley assembly up the rail until the diamond sawing wire is taut. 7. Hold the top storage pulley in position and retighten the securing screws. 8. Make sure that the diamond sawing wire is correctly seated on all the pulleys. 7.12 Installing guard for drive pulley 1. -
Page 32: Installing Guard For Sawing Wire Loose Side
7.13 Installing guard for sawing wire loose side 1. Push the guard over the guide on the guard for the drive pulley. 2. Secure the cover with the retaining pin on the wire spreader. 7.14 Installing wire storage unit cover 1. -
Page 33: Selecting Operating Mode
1. Switch the water supply on/off 2. Select manual sawing mode 3. Change settings Selecting operating mode 1. In the home screen, select the Settings tile. 2. Select the Operating mode tile. 2235115 English *2235115*... -
Page 34: Sawing Operations
3. Use the control knob to set the operating mode to Wire saw and confirm your selection with Your setting is saved as the new basic setting on the DST WRC-CA wireless remote control. Sawing operations Operating the wire saw 1. - Page 35 5. To increase the speed of the wire, push the joystick to the right; push it to the left to reduce speed. 6. To move the drive on the rail, push the joystick down. ▶ After 4 seconds, the wire saw switches to AUTO mode. ▶...
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Page 36: Enlarging Wire Storage Unit
8. If the drive unit reaches the limit stop, enlarge the wire storage unit. → page 32 Enlarging wire storage unit In order for cutting to continue, the wire storage unit has to be enlarged shortly before the saw head reaches the limit stop. 1. -
Page 37: Ending The Sawing Operation
8. Install the wire storage unit cover. 9. Start the wire saw. Ending the sawing operation 1. Shortly before the diamond wire emerges from the object being cut, reduce wire speed and advance pressure. 2. As soon as the diamond wire emerges from the object being cut, immediately switch off the drive. -
Page 38: Cleaning The Wire Saw
To help ensure safe and reliable operation, use only genuine Hilti spare parts and consumables. Spare parts, consumables and accessories approved by Hilti for use with the product can be found at your local Hilti Store or online at: www.hilti.group. 10.1 Cleaning the wire saw 1. -
Page 39: Troubleshooting Table
12.1 Troubleshooting table Trouble or fault Possible cause Action to be taken The wire saw doesn’t Diamond sawing wire is ▶ Use a suitable tool to start. stuck or snagged because round off the edges. Bed the edges at the through- in the diamond sawing holes are too sharp. - Page 40 Material fatigue of the dia- ▶ Reduce bending of the mond sawing wire due to wire with Hilti articulated excessive bending at the connectors. connector. The diamond sawing Crimping pliers incorrectly ▶...
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Page 41: Disposal
Most of the materials from which Hilti products are manufactured can be recycled. The materials must be correctly separated before they can be recycled. In many countries, your old tools, machines or appliances can be returned to Hilti for recycling. Ask Hilti Service or your Hilti sales representative for further information. -
Page 42: Manufacturer's Warranty
Manufacturer’s warranty ▶ Please contact your local Hilti representative if you have questions about the warranty conditions. English 2235115 *2235115*... - Page 43 2235115 English *2235115*...
- Page 44 *2235115* 2235115 Hilti = registered trademark of Hilti Corp., Schaan 20200303...
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