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Troubleshooting
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Summary of Contents for Hilti DSW 3018-E (01)
- Page 1 DSW 3018-E (01) English...
- Page 2 DSW 3018-E Original operating instructions ....... . 1...
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Page 3: Table Of Contents
Original operating instructions Contents Information about the operating instructions ..... . . 3 1.1 About these operating instructions ....... . 3 1.2 Explanation of symbols used . - Page 4 3.20 Wire guidance ..........18 3.21 Items supplied .
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Page 5: Information About The Operating Instructions
• The accompanying documentation corresponds to the current state of the art at the time of printing. Please always check for the latest version on the product’s page on Hilti’s website. To do this, follow the link or scan the QR code in this documentation, marked with the symbol •... -
Page 6: Symbols In The Documentation
CAUTION CAUTION ! ▶ Draws attention to a potentially dangerous situation that could lead to personal injury or damage to the equipment or other property. 1.2.2 Symbols in the documentation The following symbols are used in this document: Read the operating instructions before use. Instructions for use and other useful information Dealing with recyclable materials Do not dispose of electric equipment and batteries as household waste... -
Page 7: Safety
Safety Safety instructions The safety instructions in the section below contain all general safety instructions for power tools that the applicable standards require to be stated in the operating instructions. Consequently, some of the instructions might not be relevant for this tool. General safety rules WARNING Study all safety instructions and other instructions, images and technical data with which this power tool is provided. -
Page 8: Proper Arrangement Of The Workplace
Service ▶ Have your power tool repaired only by qualified,skilled personnel, using only genuine Hilti spare parts. The safety of the power tool can thus be maintained. Proper arrangement of the workplace ▶ Approval must be obtained from the site engineer or site management before beginning drilling and sawing work. -
Page 9: Safety During Operation
Use a dust-extraction device wherever possible. To achieve a high level of dust extraction, use a suitable vacuum extractor of a type that is recommended by Hilti for wood dust and/or mineral dust and which is designed for use with this power tool. -
Page 10: Requirements To Be Met By Operating Personnel
Only specialists who have received training in concrete cutting techniques are permitted to operate the wire saw. These persons must be completely familiar with the content of these operating instructions and must have been trained by a Hilti specialist on the safe application of these instructions. -
Page 11: Safety Instructions Applicable To Transporting The Wire Saw
securing the danger area by cordoning it off and taking protective measures (guards, etc.) as necessary. National regulations and laws, as well as the operating instructions and the safety information applicable to the accessories used (e.g. sawing wire, fastening accessories, lifting equipment, compressor, etc.), must be taken into account in this respect. - Page 12 Description of the danger zone The danger zone for wire saws includes zones in which: • (A) Persons could be hit by a whipping diamond wire. • (B) Persons could be hit by flying parts. Danger zone A (shown here colored yellow) Protection against whipping diamond wire.
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Page 13: Description
Description Overview of parts Drive unit Flexible water supply head Control panel Water hoses, 2x10 m Air compressor Tool set § Compressed air hoses 2x7 m, Wire guard set (optional) 1x1 m Electric supply socket 63 A, 5P, Single-pulley stand (2 of) 400 V, 6 h (not shown) &... -
Page 14: Extension Cords
Extension cords Cable and hose storage point Supply cable for drive motors (orange) Control system cable (black) Water connection and compressed air connection Water connection (water supply from the construction site) Compressed air connections for ad- vance pressure cylinder Water connection and foot plate Water connections for cooling the sawing wire Plates for securing the drive unit to the... -
Page 15: Stand Foot
Stand foot Height-adjustable stand foot Drive and storage pulleys Drive pulley 1 ⌀360 mm Drive pulley 2 ⌀360 mm Storage pulleys ⌀280 mm Storage pulleys ⌀280 mm Guide pulley Slack-wire guide pulley, direction is adjustable Clamping lever for securing guide pul- Taut-wire side guide pulley, adjustable in direction and position Tubular mount for vertical sawing fix-... -
Page 16: Vice
Vice Vice for fitting connectors 3.10 Starting lock Starting lock with clamping lever, com- pressed air cylinder stop piece 3.11 Wire storage cover Wire storage cover English 2031879 *2031879*... -
Page 17: Wire Storage Cover Securing Latch
3.12 Wire storage cover securing latch Wire storage cover securing latch 3.13 Controls on the control panel (rear) Lifting point Compressed air connections, supply to drive unit 24 V socket for control circuit Supply socket for drive motors Compressed air supply from the com- &... -
Page 18: Controls On The Control Panel (Front)
3.14 Controls on the control panel (front) Electric mains supply socket 230 V sockets 3.15 Controls on the control panel (top) Control panel cover lock Key for control panel cover lock Main power switch Indicator for cutting speed in m/s “Ready for operation”... -
Page 19: Overview Of Relays
Only specialists who have received training in concrete cutting techniques are permitted to operate the wire saw. These persons must be completely familiar with the content of these operating instructions and must have been trained by a Hilti specialist on the safe application of these instructions. -
Page 20: Wire Guidance
3.21 Items supplied You can find other system products approved for use with this product at your local Hilti Center or online at: www.hilti.group Drive unit, control panel, air compressor, 2 single pulley stands, case, 2 water nozzles and operating instructions. -
Page 21: Stickers
The wire saw is designed for use with diamond wires in the 8 mm to 12 mm diameter range. At special request, the product can be configured by the manufacturer for use with thicker diamond wires. For more information visit www.hilti.group or contact your Hilti specialist for diamond cutting equipment. Accessories for diamond wire saws... -
Page 22: Accessories For Securing Wire Guides
Accessories for securing wire guides The following accessories are part of the tool set supplied with the equipment: Designation Description / application Open-ended / ring wrench, Installing pulley stand 19 mm • Hammer, 1.5 kg • HSD-G M16 5/8"x65 Setting anchors setting tool •... -
Page 23: Technical Data
Designation Description / application Part num- Water supply (ex- Water supply to the diamond wire 339307 tension) Water supply (flexi- Water supply to the diamond wire 339379 ble) Drive pulley DSW 3018-E drive unit 435850 360 mm Wire storage pulley 339316 280 mm Guide pulley... -
Page 24: Noise Values
Noise values DSW 3018-E Sound pressure level 86.1 dB(A) Sound (power) level 103.6 dB(A) Uncertainty for the sound power level 3 dB(A) Control panel DSW EB-3018-E Rated voltage (Alternating current) 400 V Rated frequency 50 Hz … 60 Hz Mains connection (phase require- 3P+N+PE ments) Rated current... -
Page 25: Planning The Cuts To Be Made
Planning the cuts to be made Ask the site engineer or architect for confirmation of the exact position of the cuts to be made and make sure that any pipes, conduits or tensioning cables etc. that are to be cut through do not present any risks or hazards. -
Page 26: Cutting Out A Rectangular Opening In A Wall
6.4.1 Cutting out a rectangular opening in a wall Vertical cut (on the right) Horizontal flush cut (at the bottom) Vertical cut (on the left) English 2031879 *2031879*... -
Page 27: Vertical Cut Using The Twin-Pair Pulley Stand And Release Pulley
Horizontal cut (at the top) 6.4.2 Vertical cut using the twin-pair pulley stand and release pulley Starting the cut Finishing the cut 2031879 English *2031879*... -
Page 28: Cutting Using The Vertical Sawing Device
6.4.3 Cutting using the vertical sawing device Cutting using the vertical sawing device Safety aspects to be clarified Is the cutting area free from hazardous pipes or cables (gas, water, electricity, etc.)? Have the effects of the cutting work on the stability of the structure been clarified and are all supports capable of taking up the resulting loads? Can the possibility of hazards or damage as a result of the cooling water used be ruled out? Can the work zone be secured to such an extent that persons cannot be injured or... -
Page 29: Extension Cord And Conductor Cross-Sections
Wiring diagram, EURO power outlet (3x400 V, 63 A) on the control panel Wiring diagram, 3P + N* +PE or 3P + PE Phase 1 Phase 2 Phase 3 Neutral conductor Protective conductor (ground) The wire saw will run even if the electric supply has only 4 conductors (1 ground and 3 phases). -
Page 30: Fastening The Wire Saw
Use anchors suitable for the sub-base and comply with the anchor manufacturer's instructions. Hilti metal expansion anchors M16x65 are usually suitable for use as anchors for the wire saw equipment in uncracked concrete. An alternative method of attachment might be necessary however, depending on circumstances. Please contact Hilti Technical Service if you have any questions about secure fastening. -
Page 31: Fastening A Pulley Stand
6.12 Fastening a pulley stand 1. Mark the position of the anchor hole for the pulley stand. 2. Drill the anchor hole and clean it out. 3. Insert the anchors in the holes and use the setting tool to expand the anchors. 4. -
Page 32: Rigging, Connecting And Pulling The Wire Through By Hand
▶ The water valve closes ▶ The Error indicator on the control panel continues to show red until the tension conditions are correct. ▶ The Error indicator goes out when the tension conditions are correct. 8. Connect the air compressor to the electricity supply and switch on the air compressor. ▶... - Page 33 7. Repeat this procedure until the wire is easy to move. If the edge of the cut is not adequately rounded off, the sawing wire in the storage system can work loose. 8. From the rear of the structure, pass the sawing wire back through the second hole. 9.
- Page 34 18.Starting at the top guide pulley, pass the wire round the drive pulleys. 19.Depending on how much length is slack, coil the sawing wire once to five times round the pulleys of the wire storage system. ▶ Not enough wire length available for the minimum number of lays in the storage unit.
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Page 35: Setting Up The Wire Cooling System
26.To prevent the sawing wire from skipping out of the guide, push the starting lock all the way towards the compressed air cylinder and clamp the lock in position. 27.Disengage the starting lock to start the sawing process. 28.Secure the wire cover on the drive unit. The cover of the wire storage system has to be locked in order for the drive unit to start. -
Page 36: Starting
• The air compressor, i.e. the system, is at working pressure. • The advance lever is in the tilted position and the sawing wire is tensioned. • The water supply is connected. • The main drive is OFF. • The advance lock on the cylinder is locked. Starting WARNING Caution Switch off the drive if the sawing wire slips. -
Page 37: Ending The Sawing Operation
6. Always remain at the control panel while sawing is in progress, monitor the operation and keep the danger area under observation. 7. If the following conditions are met, also take this action: Conditions: Wire storage system is full ▶ If the storage full indicator shows yellow and the machine shuts down, press the main drive OFF button and the EMERGENCY STOP. -
Page 38: Care And Maintenance
To help ensure safe and reliable operation, use only genuine Hilti spare parts and consumables. Spare parts, consumables and accessories approved by Hilti for use with the product can be found at your local Hilti Store or online at: www.hilti.group. Cleaning the wire saw Do not use running water to clean the control panel, air compressor and plug connections. -
Page 39: Blowing Motor Clear
Blowing motor clear 1. When there is a risk of frost (< 4°C), blow the water out of the motors before work breaks, after finishing work or after cleaning. 2. Disconnect the water supply and drainage hoses from the drive unit. 3. -
Page 40: Transporting The System
Troubleshooting If the trouble you are experiencing is not listed in this table or you are unable to remedy the problem by yourself, please contact Hilti Service. English 2031879 *2031879*... -
Page 41: Troubleshooting Table
10.1 Troubleshooting table Trouble or fault Possible cause Action to be taken The wire saw doesn’t Edges of the structure are ▶ Use a suitable tool to start. too sharp. round off the edges of the structure and manually bed the sawing wire into the material to be cut. - Page 42 Trouble or fault Possible cause Action to be taken Wire breakage right Material fatigue of the saw- ▶ Reduce bending of the beside the connector. ing wire due to excessive wire with articulated bending at the connector. connectors. The sawing wire is Insufficient pressure applied ▶...
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Page 43: Troubleshooting The Electrical System
10.2 Troubleshooting the electrical system Trouble or fault Possible cause Action to be taken The drive unit cannot be Main switch OFF. Main switch is in the OFF switched on. position. Green indicator does not show. ▶ Set the main switch to No power or no connection Green indicator does not to power supply. - Page 44 Trouble or fault Possible cause Action to be taken The drive unit cannot be The safety cut-out has been Green indicator shows. switched on. activated due to overloading Error shows. of the converter. ▶ Reduce the load on the tool. Current draw in operation should not be more than 60 amps.
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Page 45: Disposal
Most of the materials from which Hilti products are manufactured can be recycled. The materials must be correctly separated before they can be recycled. In many countries, your old tools, machines or appliances can be returned to Hilti for recycling. Ask Hilti Service or your Hilti sales representative for further information. - Page 46 Declaration of conformity Declaration of conformity The manufacturer declares, on his sole responsibility, that the product described here complies with the applicable legislation and standards. The technical documentation is filed here: Plattner GesmbH Alte Landstrasse | 6130 Schwaz, AT Product information Wire saw DSW 3018-E Generation...
- Page 47 UK Declaration of Conformity Declaration of conformity The manufacturer declares, on his sole responsibility, that the product described here complies with the applicable legislation and standards. The technical documentation is filed here: Plattner GesmbH Alte Landstrasse | 6130 Schwaz, AT Product information Wire saw DSW 3018-E...
- Page 48 Generation Serial no. 1‒99999999999 Deutsch 2031879 *2031879*...
- Page 49 2031879 Deutsch *2031879*...
- Page 50 Deutsch 2031879 *2031879*...
- Page 51 2031879 Deutsch *2031879*...
- Page 52 *2031879* 2031879 Hilti = registered trademark of Hilti Corp., Schaan Pos. 1 | 20240726...
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