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UX 11200
Amazone UX 11200 Manuals
Manuals and User Guides for Amazone UX 11200. We have
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Amazone UX 11200 manual available for free PDF download: Operating Manual
Amazone UX 11200 Operating Manual (242 pages)
Trailed field sprayer
Brand:
Amazone
| Category:
Paint Sprayer
| Size: 12 MB
Table of Contents
Table of Contents
6
1 User Information
11
Purpose of the Document
11
Locations in the Operating Manual
11
Diagrams
11
2 General Safety Instructions
12
Obligations and Liability
12
Representation of Safety Symbols
14
Organisational Measures
15
Safety and Protection Equipment
15
Informal Safety Measures
15
User Training
16
Safety Measures in Normal Operation
16
Danger from Residual Energy
17
Maintenance and Repair Work, Fault Elimination
17
Design Changes
17
Spare and Wear Parts and Aids
18
Cleaning and Disposal
18
User Workstation
18
Warning Symbols and Other Signs on the Machine
19
Positions of Warning Symbols and Other Labels
20
Potential Risks from Not Observing the Safety Instructions
27
Safety-Conscious Working
27
Safety Information for Users
28
General Safety and Accident Prevention Information
28
Hydraulic System
31
Electrical System
32
Universal Joint Shaft Operation
33
Coupled Machines
34
Brake System
34
Tyres
35
Field Sprayer Operation
36
Cleaning, Maintenance and Repairs
37
3 Loading and Unloading
38
4 Product Description
40
Overview of the Assemblies
40
Safety and Protection Equipment
42
Liquid Circuit
43
Supply Hoses between the Tractor and the Machine
44
Transportation Equipment
44
Intended Use
45
Regular Device Inspections
46
Consequences of Using Certain Crop Protection Agents
46
Danger Areas and Danger Points
47
Rating Plate and CE Mark
48
Conformity
48
Maximum Permissible Application Rate
49
Technical Data
50
Asic Implement
50
Residual Amounts
51
Weights Basic Machine and Modules
53
Permissible Total Weight and Tyres
54
Noise Emissions Data
55
Required Tractor Equipment
56
5 Construction and Function of the Basic Machine
57
Functionality
57
Control Terminal
58
PTO Shaft
61
Coupling the PTO Shaft
63
Uncoupling the PTO Shaft
64
Hydraulic Connections
65
Coupling Hydraulic Hose Lines
66
Disconnecting Hydraulic Hose Lines
67
Air Pressure Brake System
68
Automatic Load-Dependent Braking Force Regulator (ALB)
69
Coupling the Brake System
70
Uncoupling the Brake System
71
Hydraulic Service Brake System
72
Coupling the Hydraulic Service Brake System
72
Uncoupling the Hydraulic Service Brake System
72
Emergency Brake
72
Parking Brake
74
Foldable Wheel Chocks
75
Safety Chain for Implements Without Brake System
76
Tandem Axle
77
Hydropneumatic Sprung Suspension (Optional)
78
Hydraulic Stand
78
Spray Liquid Tank
79
Agitators
80
Maintenance Platform with Ladder
81
Suction Port for Filling the Spray Liquid Tank (Optional)
82
Filling Connection for Filling the Spray Liquid Tank with Pressure (Option)
82
Flushing Water Tank
83
Induction Bowl with Canister Flushing
84
Filling Connection for Ecofill (Optional)
85
Fresh Water Tank
86
Pump Equipment
87
Hydraulic Pump Drive
87
Filter Equipment
88
Filling Sieve
88
Suction Filter
88
Self Cleaning Pressure Filter
89
Nozzle Filters
89
Bottom Sieve in the Induction Bowl
90
Transport and Secure Container (Optional)
90
Crop Protection Underside (Optional)
90
Exterior Wash down Kit (Optional)
91
Camera System
92
Work Floodlights
93
Comfort Equipment
94
Operating Terminal
95
Amapilot / Amapilot+ Multi-Function Stick
96
6 Construction and Function of the Sprayer Boom
97
Super-L Boom
101
Spacer
102
Working with the Sprayer Boom Folded out on One Side
103
Reduction Joint on the Outer Boom (Optional)
104
Boom Width Reduction (Option)
105
Boom Extension (Option)
106
Hydraulic Tilt Adjustment (Optional)
107
Distance Control (Optional)
107
Spray Lines
108
Single Nozzles
110
Multi Nozzles (Optional)
110
Electric Boundary Nozzles (Optional)
112
Electric End Nozzle Switching (Optional)
112
Electric Additional Nozzle Switching (Optional)
112
Automatic Single Nozzle Control (Optional)
113
Single Nozzle Control Amaswitch
113
4-Way Amaselect Single Nozzle Control
113
Special Optional Equipment for Liquid Fertiliser
115
Three-Ray Nozzles (Optional)
115
Line Filter for Spray Lines
116
Hole Nozzles / FD Nozzles (Optional)
117
Foam Marker (Optional)
118
Lift Module
119
7 Commissioning
120
Checking the Suitability of the Tractor
121
Calculating the Actual Values for the Total Tractor Weight, Tractor Axle Loads and Tyre Load Capacities, as Well as the Minimum Ballast
121
Requirements for Tractor Operation with Attached Machines
125
Machines Without Their Own Brake System
128
Adjusting the Length of the PTO Shaft to the Tractor
129
Securing Tractor / Machine against Accidental Starting and Rolling
131
Fitting Wheels
132
Initial Operation of Service Brake System
133
Adjusting the Hydraulic System with the System Setting Screw
134
Rotation Angle Sensor - Doubletrail
136
8 Coupling and Uncoupling the Machine
137
Coupling the Machine
137
Uncoupling the Machine
139
Manoeuvring the Uncoupled Machine
140
9 Transportation
141
10 Using the Machine
143
Preparing for Spraying Operation
146
Preparing the Spray Liquid
147
Calculating the Filling and Refill Quantity
151
Filling Table for Remaining Spray Area
152
Fill the Spray Liquid Tank Via the Suction Port and Blend in the Agent at the same Time
153
Adding the Agent Using Ecofill
156
Filling the Spray Liquid Tank Via the Filling Connection and Blending in the Agent
157
Spraying Operation
160
Applying the Spray Liquid
162
Drift Reduction Measures
164
Dilute the Spray Liquid with Flushing Water
164
Residues
165
Diluting the Excess Residue in the Spray Liquid Tank and Spraying out the Diluted Residue Remaining at the End of Spraying Operations
166
Emptying the Spray Liquid Tank Using the Pump
167
Cleaning the Field Sprayer
168
Cleaning the Sprayer with the Tank Empty
169
Intensive Cleaning of the Sprayer During a Critical Agent Change
170
Performing Chemical Cleaning
171
Draining the Final Residues
172
Cleaning the Suction Filter When Tank Is Empty
173
Cleaning the Suction Filter When Tank Is Full
174
Cleaning the Pressure Filter When the Tank Is Empty
175
Cleaning the Pressure Filter When the Tank Is Full
175
Exterior Cleaning
176
Cleaning the Sprayer with a Full Tank (Work Interruption)
177
11 Double Trail
178
Operating Terminal
178
Road Use
180
Field Operation
180
Switching Field Mode on and off
180
Steering Program - Track Following Steering System
181
Steering Program - Manual Operation
182
Axle Synchronisation
182
Tests and Faults
183
Startup Test
183
Fault Lamp and Fault Buzzer
183
Fault Memory
183
12 Faults
184
13 Cleaning, Maintenance and Repair
185
Cleaning
187
Winter Storage and Long Periods out of Operation
188
Lubrication Specifications
190
Lubrication Point Overview
191
Maintenance Schedule - Overview
194
Axle and Brake
197
Hydraulic Brakes
202
Parking Brake
203
Tyres / Wheels
204
Tyre Pressures
204
Fitting Tyres
205
Check the Coupling Device
206
Hydropneumatic Sprung Suspension
207
Drawbar
207
Hydraulic System
208
13.11.1 Labelling Hydraulic Hose Lines
209
13.11.2 Maintenance Intervals
209
13.11.3 Inspection Criteria for Hydraulic Hose Lines
209
13.11.4 Installation and Removal of Hydraulic Hose Lines
210
Fluid Filter
211
13.11.6 Cleaning the Solenoid Valves
211
13.11.7 Clean / Exchange the Filter in the Hydraulic Plug
212
13.11.8 Hydro-Pneumatic Pressure Reservoir
212
13.11.9 Adjusting the Hydraulic Throttle Valve
213
Pump
215
Check the Oil Level
215
13.12.2 Changing the Oil
215
Cleaning
215
13.12.4 Checking and Replacing the Suction and Pressure-Side Valves
216
13.12.5 Checking and Replacing the Piston Diaphragm
217
Checking and Exchanging the Pressure Reservoir Diaphragm (Workshop Task)
218
Calibrate the Flow Meter
218
Eliminating Limescale in the System
219
Field Sprayer Calibration
220
Nozzles
222
13.17.1 Fitting the Nozzle
222
13.17.2 Removing the Diaphragm Valve if the Nozzle Is Dripping
222
Line Filter
223
Instructions on Testing the Field Sprayer
224
Screw Tightening Torques
226
Disposing of the Field Sprayer
227
14 Spray Table
228
Spray Tables for Flat-Fan, Anti-Drift, Injector and Airmix Nozzles, Spraying Height 50 CM
228
Spraying Nozzles for Liquid Manure
232
Spray Table for Three-Ray Nozzle, Spraying Height 120 CM
232
Spray Table for 7-Hole Nozzles
234
Spray Table for FD Nozzles
235
Spray Table for Drag Hose Unit
237
Conversion Table for Spraying Ammonium Nitrate / Urea Solution (AUS) Liquid Fertiliser
239
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