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Xycom KPM Series User Manual

Flat panel industrial monitors
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  • Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
  • Page 2 Flat Panel Industrial Monitors User Manual for the 5012KPM(T) and 5015KPM(T) models © © © © 2007 XYCOM AUTOMATION, LLC. Printed in the United States of America Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 3 Trademark Information Xycom and Xycom Automation are trademarks of Xycom Automation, L.L.C. Xycom Automation, L.L.C. now is referred to as Pro-face through a D.B.A. The Pro-face name and logo will replace the Xycom name and logo on all documents where possible.

  • Page 4: Table Of Contents

    Table of Contents CHAPTER 1 – INTRODUCTION ...........................1 ..............................1 RODUCT VERVIEW ..............................1 TANDARD EATURES Front Panel Controls ..............................2 Back Panel................................5 ..............................7 NPACKING THE ................................8 UICK TARTUP CHAPTER 2 – INSTALLATION.............................9 ...............................9 NSTALLATION VERVIEW .............................11 YSTEM UTOUT IMENSIONS 5012KPM(T).................................11 5015KPM(T).................................12 ..............................13 OWER ANAGEMENT System Power..............................13...
  • Page 5 Files Menu ................................40 Macros Menu ...............................41 Upload Menu................................43 Download Menu ..............................43 Utilities Menu................................44 ..............................44 TILITY ATCH ..............................45 EYPAD ODES CHAPTER 6 – MAINTENANCE ..........................48 ...........................48 ENERAL REVENTIVE AINTENANCE Fuse Replacement ...............................48 ..............................48 ROUBLESHOOTING Before Contacting Technical Support........................48 ............................49 RODUCT EPAIR ROGRAM KPM(T) S .........................50...

  • Page 6: Chapter 1 - Introduction

    Pro-face/Xycom industrial flat panel monitors offer state-of-the-art performance and features while meeting the rigorous requirements of the plant floor. Pro-face/ Xycom’s 5012KPM(T) and 5015KPM(T) high-resolution flat panel displays reflect the latest technology and are contained within a rugged housing with a resistive membrane touch screen, an integral pointing device, and an integral full alphanumeric keypad.

  • Page 7: Front Panel Controls

    KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction The 5012KPM(T) has a 12.1" TFT SVGA color LCD, which supports resolutions up to 800x600 @75Hz. The 5015KPM(T) has a 15” TFT XGA, which supports resolutions up to 1024x768 @ 75Hz. The figures and tables on the next several pages illustrate the internal and external components of the front and back panels to help you locate the features of the KPM(T) monitors.
  • Page 8 KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction mouse/keyboard and USB ports. All keypad keys are reprogrammable , except the F/A key, and all function keys are relegendable . See Chapter 5 for more details. Caution Leaving your TFT LCD display on constantly can result in temporary image retention (TIR).
  • Page 9 KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction Table 1-1. 5012KPM(T) & 5015KPM(T) Front Panel Controls Functions Feature Description 74-Key Keypad The 5012KPM(T) and 5015KPM(T) keypads feature: Alpha, numeric and control keys • 40 relegendable function keys • All keys reprogrammable (except the F/A key) •...

  • Page 10: Back Panel

    KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction Figure 1-2 shows a view of the KPM(T) monitor back panel. Figure 1-3 shows the bottom edge of the back panel, where the connectors are located. Figure 1-2. 5012KPM(T) & 5015KPM(T) Back Panel, straight view Figure 1-3.
  • Page 11 KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction Table 1-2. 5012KPM(T) & 5015KPM(T) Back Panel Functions No.* Feature Description OSD controls Used to access, navigate and execute the OSD menu. The controls include the selector switch, and Menu, Select, Increase and Decrease buttons Mouse Local Used to plug in external mouse Mouse Host...

  • Page 12: Unpacking The Unit

    KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction The Touch Out RS-232 is used when the touch screen option is utilized. A cable in this port sends the signals from the touch screen to the computer. There is a USB port on the front of the monitor that can be used at any time. This is a pass-through only;...

  • Page 13: Quick Startup

    KPM(T) Series Flat Panel Industrial Monitor Chapter 1 – Introduction Quick Startup This section gives you the steps to get the system up and running without explaining the capabilities and options. Warning Remove power from the unit and disconnect the power cord before making any adjustments to the inside or outside of the monitor.

  • Page 14: Chapter 2 - Installation

    Chapter 2 – Installation This chapter offers detailed installation instructions and outlines the options for the 5012KPM(T) & 5015KPM(T). It also includes the guidelines for preparing your unit for installation and use. Installation Overview Warning For Hazardous Locations installation, review the Hazardous Locations Installation section in this chapter before startup.
  • Page 15 Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor 5. Turn on power to the KPM(T) monitor, and then to the host computer. The system will boot up the installed operating system. 6. Install the application software via a floppy drive, CD-ROM, or the network. Additional aspects to take into account when mounting your KPM(T) monitor: Consider locations of accessories such as AC power outlets and lighting •...

  • Page 16: System Cutout Dimensions

    Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor System Cutout Dimensions Figure 2-1 shows the cutout dimensions for the 5012KPM(T). Figure 2-2 shows the cutout dimensions for the 5015KPM(T). 5012KPM(T) Figure 2-1. 5012KPM(T) system cutout dimensions (inches [mm]) 143448 (D) Artisan Technology Group - Quality Instrumentation ...

  • Page 17: 5015Kpm(T)

    Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor 5015KPM(T) Figure 2-2. 5015KPM(T) system cutout dimensions (inches [mm]) 143448 (D) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...

  • Page 18: Power Management

    Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor Power Management The monitor is based on the VESA DPMS and the DVI DMPM standards. To activate the monitor' s Power Management function, both the video card and the computer must conform to the VESA DPMS standard and the DVI DMPM standard. It is a good practice to use isolation transformers on the incoming AC power line to the system.

  • Page 19: Excessive Heat

    Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor 18-30 VDC Number Function Power Input Terminal Block + DC Line Input – DC Return Input Protective Earth Ground Figure 2-4. 18-30 VDC Power Input Terminal Block Caution Use 18 AWG (1mm) wire or greater for the monitor power cable Isolate the AC main circuit line, I/O signal lines, and power cord.

  • Page 20: Line Voltage Variation

    Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor The power supply section of the unit is built to sustain the specified line fluctuations and still allow the system to function within its operating margin. As long as the incoming voltage is adequate, the power supply provides all the logic voltages necessary to support the monitor unit.

  • Page 21: Xvme Compatibility Issues

    XVME-661 processor board, the CPU module must have BIOS revision 1.3 (or higher). The Pro-face/Xycom BIOS revision number will appear at the top of the screen briefly during system boot-up. If you do not see the Pro-face/Xycom BIOS revision number for the CPU module, enable the Boot Time Diagnostic Screen in the Advanced menu of the BIOS setup (see the XVME-660 or XVME-661 manual for more details).

  • Page 22: Custom Logo

    You have the option to place a custom label on your unit. Refer to Figure 2-5 for the dimensions and recommended requirements for a customized label. Once a customized label is procured, place the new label over the “Pro-face/Xycom" label.
  • Page 23 Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor 5012KPM(T) Keypad Inserts The following figures show the dimensions for the 5012KPM(T) keypad inserts. Figure 2-6. 5012KPM(T) Keypad Inserts with Dimensions (PF1 – PF10) Note : The PF11-PF20 insert has the same dimensions 143448 (D) Artisan Technology Group - Quality Instrumentation ...
  • Page 24 Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor Figure 2-7. 5012KPM(T) Keypad Insert with Dimensions (F1 - F20) 143448 (D) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 25 Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor 5015KPM(T) Keypad Inserts The following figures show the dimensions for the 5015KPM(T) keypad inserts. Figure 2-8. 5015KPM(T) Keypad Inserts with Dimensions (PF1 – PF10) Note : The PF11-PF20 insert has the same dimensions 143448 (D) Artisan Technology Group - Quality Instrumentation ...
  • Page 26 Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor Figure 2-9. 5015KPM(T) Keypad Insert with Dimensions (F1 - F20) 143448 (D) Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 27 Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor Keypad Installation Diagram The following figure shows how to insert the custom keypads you have created. Figure 2-10. Rear View of KPM(T)Monitor Bezel, with Keypad Insertion Points Marked 143448 (D) Artisan Technology Group - Quality Instrumentation ...

  • Page 28: Hazardous Locations Installation

    Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor Hazardous Locations Installation Pro-face designed the KPM(T) monitors to meet the requirements of Class I and II, Division 2 Hazardous Locations applications. Division 2 locations are those locations that are normally non-hazardous, but could become hazardous due to accidents that may expose the area to flammable vapors, gases or combustible dusts.

  • Page 29: Safety Agency Approval

    Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor " The Pro-face systems have the following approvals: Underwriters Laboratories Inc., UL 1604 Standard for Safety. Electrical • • • • equipment for use in Class I and Class II, Division 2, and Class III hazardous (classified) locations (UL Listed, File E180970) Underwriters Laboratories Inc., UL 508, “Industrial Control Equipment”...

  • Page 30: Definitions

    Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor Warning – Explosion Hazard When in Hazardous Locations, turn off power before replacing or wiring modules. Avertissement – Risque d’Explosion Dans les situations hasardees, couper la courant avant de remplacer ou de cabler les modules.

  • Page 31: Division 2 Locations

    Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor Note Electrical equipment cannot be installed in Division 1 locations unless they are intrinsically safe, installed inside approved explosion-proof enclosures, or installed inside approved purged and pressurized enclosures. & Division 2 locations are listed below: Class I volatile flammable liquids or flammable gasses are handled, •...

  • Page 32: Power Switch

    Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor The systems are designed for installation within a clean and dry enclosure for both ordinary and Hazardous Locations. The front panel meets the requirements of UL and CSA Type 4, 4X, and 12 enclosures. The enclosure used for Class I Hazardous Locations should have a minimum rating of Type 12 (NEMA 12, IP 5X).

  • Page 33: Cable Connections

    Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor Division 2 Hazardous Locations’ regulations require that all cable connections be provided with adequate strain relief and positive interlock. Front panel keyboard/mouse and USB ports may be used in Hazardous Locations with appropriate ratings if their electrical load characteristics comply with the Control Drawing on 29.

  • Page 34: Hazardous Locations Control Drawing

    = 3.3 A = 10 uF = 10 uF = 16 uH = 4 uH 2. Selected nonincendive Field Wiring Apparatus shall satisfy the following: Nonincendive Field Wiring Apparatus Pro-face/Xycom Models 5012KPM(T) and 5015KPM(T) ≥ ≥ ≤ cable ≤ cable 3.

  • Page 35: Operation And Maintenance

    Chapter 2 – Installation KPM(T) Series Flat Panel Industrial Monitor The KPM(T) monitors have been designed for compliance with relevant spark ignition tests. However, please note that the workstation front panel contrast adjustment tactile switches and keyboard connector are the only make/break components intended to be exercised by the operator in the course of normal operation.

  • Page 36: Chapter 3 - Monitor Settings

    Chapter 3 – Monitor Settings On Screen Display (OSD) Switch The OSD Select switch is located on the back panel and offers two choices: OFF or ON. The OSD keys can be locked-out by setting the OSD switch to OFF, or unlocked by setting the OSD switch to ON.

  • Page 37: Osd Functions

    Chapter 3 – Monitor Settings KPM(T) Series Flat Panel Industrial Monitor Functions menu. Use INC or DEC to highlight one of the adjustment menus, and SELECT to access it. The adjustment menus are explained in Figure 3-2. Note The OSD will time out if you do not complete a task within a specified time period. The default setting is 15 seconds, but you can change the setting in the OSD Timeout submenu, under Miscellaneous.
  • Page 38 Chapter 3 – Monitor Settings KPM(T) Series Flat Panel Industrial Monitor Note To adjust the brightness of the backlights on the monitor, use the keys on the monitor’s keypad, not the brightness adjustment submenu in the OSD. The Brightness and Contrast menus allow you to change the display on your flat panel monitor.

  • Page 39: Reset Factory Default Settings

    Chapter 3 – Monitor Settings KPM(T) Series Flat Panel Industrial Monitor Figure 3-5. Position submenu Figure 3-6 shows the three options available in the Image submenu: Phase; Horizontal size; and Auto phase Figure 3-6. Image submenu Figure 3-7 explains the three options available in the Miscellaneous submenu: Load Default;...

  • Page 40: Graphic Modes

    Chapter 3 – Monitor Settings KPM(T) Series Flat Panel Industrial Monitor Graphic Modes The following table lists the supported graphic modes for the KMP(T) monitors. Table 3-2. Supported Video Modes NOTE All video modes are non-interlaced. If the monitor is receiving timing signals that are not compatible, [OUT OF TIMING] will appear.

  • Page 41: Chapter 4 - Operator Input

    Chapter 4 – Operator Input Installing the Touch Screen Driver In order to use the touch screen on your KPMT monitor, you must install the proper driver on the computer hooked to your monitor. For computers running Windows® 98, NT, 2000, or XP, you will be installing the driver This driver can be found in the “Drivers\Touchscreen”...

  • Page 42: Calibrating The Touch Screen

    Chapter 5 – Keypad Utility Program KPM(T) Series Flat Panel Industrial Monitor Calibrating the Touch Screen You need to calibrate the touch screen in the following cases: The cursor does not follow the movement of your finger or pen. • You adjust the size of the video image or change the video mode.

  • Page 43: Chapter 5 - Keypad Utility Program

    The keypad switch arrays are disabled while the keypad utility is running. Loading the Keypad Utility Note Pro-face/Xycom’s keypad utility will only run under DOS 3.2 or better. The keypad utility will not run in a Windows environment. The keypad utility is on the “Documentation & Support Library” CD that shipped with your computer.

  • Page 44: Startup

    Chapter 5 – Keypad Utility Program KPM(T) Series Flat Panel Industrial Monitor A full-stroke keyboard is needed to enter keystrokes while recording a new key macro, editing an existing macro, or entering utility commands. You can redefine all keys on the keypads, except the F/A (Function/Alpha) key. While the utility is running, the keypads are disabled.

  • Page 45: Exit

    Chapter 5 – Keypad Utility Program KPM(T) Series Flat Panel Industrial Monitor Exit Files Macros Upload Download Utilities Open KP Ctl. Version Factory Default Function Keys Close Exit Exit Alpha Keys Save Save As Delete Exit <Company Name> KP3 Utility: MAIN L-Arrow, R-Arrow, Enter Figure 5-1.

  • Page 46: Macros Menu

    Chapter 5 – Keypad Utility Program KPM(T) Series Flat Panel Industrial Monitor Note You must have a macro file in memory before the Macros Menu is available. To load a macro file, select the File/Open menu. When you select Macros, a keypad type pull-down menu is available. This pull-down menu provides the following choices: Function Keys, Alpha Keys, and Exit.
  • Page 47 Chapter 5 – Keypad Utility Program KPM(T) Series Flat Panel Industrial Monitor Table 5-3. Macros Edit Menu Command Description Teach Allows you to record up to 105 keystrokes in a macro. When Teach is selected, a graphic representation of the keypad currently in memory displays.

  • Page 48: Upload Menu

    Chapter 5 – Keypad Utility Program KPM(T) Series Flat Panel Industrial Monitor Table 5-4. Macros Edit Menu Command Description Edit/Copy Copy duplicates a sequence of scan codes from the macro into memory. To select the section to copy: 1. Place the cursor on the first character to copy. Press 1 and select Copy.

  • Page 49: Utilities Menu

    Chapter 5 – Keypad Utility Program KPM(T) Series Flat Panel Industrial Monitor Caution The macros set in memory should be saved before downloading. If the set is not saved, all changes will be lost. Download should be used only after all the keypad keys have been programmed and saved to a *.pkm file.

  • Page 50: Keypad Scan Codes

    Chapter 5 – Keypad Utility Program KPM(T) Series Flat Panel Industrial Monitor Then, insert the diskette into the unit you want to reprogram and reboot it. At the DOS prompt, type the kp3util *.pkm to run the reprogramming function. This utility can be used on as many units as necessary.
  • Page 51 Chapter 5 – Keypad Utility Program KPM(T) Series Flat Panel Industrial Monitor Table 5-7. Default Keypad Keycodes 5012KPM(T) F/A Key LED Off (Function Mode) F/A Key LED On (Alpha Mode) 5015KPM(T) Description Keyboard Make Break Codes Keyboard Make Break Codes of Key Equivalent Codes...
  • Page 52 Chapter 5 – Keypad Utility Program KPM(T) Series Flat Panel Industrial Monitor Table 5-7. Default Keypad Keycodes 5012KPM(T) F/A Key LED Off (Function Mode) F/A Key LED On (Alpha Mode) 5015KPM(T) Description Keyboard Make Break Codes Keyboard Make Break Codes of Key Equivalent Codes...

  • Page 53: Chapter 6 - Maintenance

    Chapter 6 – Maintenance The KPM(T) monitors are designed to withstand the harsh environment of the factory floor. Routine maintenance can help keep your system in good operating condition. Preventive maintenance consists of several basic procedures that will greatly reduce the chance of system malfunction.

  • Page 54: Product Repair Program

    Follow the steps below to prepare the unit for shipment: 1. Obtain a Return Merchandise Authorization (RMA) number for your unit by calling your nearest Pro-face Repair Department or Xycom Automation, LLC. at 734-429-4971. 2. Please have the following information: Company name, shipping and billing address •...

  • Page 55: Frame

    KPM(T) Series Flat Panel Industrial Monitor Chapter 6 – Maintenance KPM(T) Monitors Front Panel Frame The 5012KPM(T) and 5015KPM(T) front panel frames are made of powder-coated aluminum. The key ingredients are pure polyester, TEPIC-G, titanium oxide, barium sulfate, leveling agent, and carbon black. Table 6-1 should be used only as a guide.

  • Page 56: Front Panel Overlay

    KPM(T) Series Flat Panel Industrial Monitor Chapter 6 – Maintenance The KPM(T) monitor front panel polyester overlay may be adversely affected by combinations of chemical environments, temperature, and stress. For this reason, material that may come in contact with the KPM(T) monitor should be carefully evaluated under end-use conditions for compatibility.

  • Page 57: Appendix A - Technical Specifications

    Appendix A – Technical Specifications Hardware Specifications Table A - 1 lists the hardware specifications for the KPM(T) monitors. Table A - 1. 5012KPM(T) & 5015KPM(T) Hardware Specifications Characteristic Specification 5012KPM(T) 5015KPM(T) Mechanical Height Front Panel 12.22 in [310.388 mm] Front Panel 13.97 in [354.84 mm] Width...

  • Page 58: Environmental Specifications

    Appendix A – Technical Specifications KPM(T) Series Flat Panel Industrial Monitor Environmental Specifications Table A - 2 lists the environmental specifications for the KPM(T) monitors. Table A - 2. 5012KPM(T) & 5015KPM(T) Environmental Specifications Characteristic Specification Temperature Operating 0° to 50° C (32° to 122° F) Non-operating -20°...

  • Page 59: Appendix B - Pinouts

    Appendix B – Pinouts This appendix provides the pinouts for the VGA input, RS232 output, and USB output connectors. NC indicates No Connection. VGA Input Connector The following table lists the signal definitions for the VGA DB-15 connector. Table B - 1. VGA Input Connector Pinout D-Shell (Female) Signal Name Green...

  • Page 60: Touch Screen Rs-232 Output Connector

    Appendix B - Pinouts KPM(T) Series Flat Panel Industrial Monitor . ! ' , /& 0 & *! ! The following table lists the connections for the D-sub 9-pin female RS-232 Output Connector. (Set screw: Inch type [4-40 UNC]) Table B - 2. Serial Signal Input Connector Pinout Number Signal Name Function...
  • Page 61 INDEX Access default, 43 keyboard port, 3 Keypad utility Adjustment Batch Mode, 42 mode and image, 30 Download menu, 41 Back panel, 4 Exit menu, 38 Cable Connections, 26 Files menu, 38 Chemicals loading, 36 compatible with frame, 48 Macros Keypad Type Menu, 38 compatible with overlay, 49 Main menu, 37 not compatible with overlay, 49...
  • Page 62 143448 (D) Xycom Automation, LLC Canada Sales: 905-607-3400 734-429-4971 Northern Europe Sales: +44-1604-790-767 Fax: 734-429-1010 Southern Europe Sales: +39-011-770-53-11 http://www.profaceamerica.com Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 63 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

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