Volvo DD29 Operator's Manual
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Volvo DD29 Operator's Manual

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Ref. No. VOE21A1004089
English
CPN 43924968
Printed in Sweden 2008-05
CST
Volvo, Shippensburg

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Summary of Contents for Volvo DD29

  • Page 1 Ref. No. VOE21A1004089 English CPN 43924968 Printed in Sweden 2008-05 Volvo, Shippensburg...
  • Page 2 California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm. California Proposition 65 Warning Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and other reproductive harm.

  • Page 3: Table Of Contents

    TABLE OF CONTENTS TITLE PAGE INTRODUCTION ............1 INTRODUCTION.
  • Page 4 TABLE OF CONTENTS TITLE PAGE SECTION 2 - SYMBOL IDENTIFICATION ........2-1 SYMBOL IDENTIFICATION .
  • Page 5 TABLE OF CONTENTS TITLE PAGE Securing the machine to the transporter (Tie-down)........4-19 TOWING THE MACHINE: MODELS DD-29 .
  • Page 6 TABLE OF CONTENTS TITLE PAGE SECTION 6 - TROUBLESHOOTING ......... . . 6-1 TROUBLESHOOTING .
  • Page 7 TABLE OF CONTENTS TITLE PAGE SECTION 10 - SCHEMATICS ..........10-1 SCHEMATICS .
  • Page 8 TABLE OF CONTENTS TITLE PAGE DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 9: Introduction

    INTRODUCTION DD-29/31HF/38HF Vibratory Asphalt Compactors...
  • Page 10 INTRODUCTION The purpose of this manual is to provide the operator and site maintenance personnel with knowledge of the fundamental rules and criteria to be followed for the on-site use and maintenance of the DD-29/DD-31HF/38HF double-drum vibratory asphalt compactors. This Operation and Maintenance Manual must be read and fully understood by the operator before operating the machine.

  • Page 11: Procedure When Receiving The Machine

    PROCEDURE WHEN RECEIVING THE MACHINE Your machine has been tested, accurately checked, and prepared for shipment. Every part of the machine, including the detached parts, has been accurately checked before being shipped from the factory. When you receive the machine, and before unpacking the equipment, check if damage has occurred during transport and if any parts are missing.

  • Page 12: Engine Identification

    ENGINE IDENTIFICATION The engine serial number is stamped on a nameplate (1, Figure 2) located on the right side of the engine. Figure 2 INSTRUCTION MANUAL STORAGE A manual storage compartment (1, Figure 3) is located next to the operator’s seat and provides space for the Operation and Maintenance manual.

  • Page 13: General Information

    GENERAL INFORMATION All safety rules in Section 1 must be observed. If further information is required concerning the recommended use on asphalt applications, contact your local distributor or the following. Volvo Construction Equipment 312 Volvo Way Shippensburg, Pennsylvania 17257, USA...

  • Page 14: Engine

    ENGINE All Models have the following features: • Electric starting, belt driven alternator and battery are standard. • A dry type, two-stage air cleaner system provides clean air to the engine. A dust discharging evacuator valve is provided on the air cleaner. •...

  • Page 15: Brakes

    BRAKES Service brakes are dynamic hydrostatic through the propulsion system. The secondary brakes are spring-applied, hydraulically released and are incorporated on both the front and rear drums for safety, reliability and maintenance-free operation. The secondary brakes activate automatically in the event of a power loss or can be activated by the operator with the park brake switch or E-Stop switch.
  • Page 16 DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 17: Section 1 - Safety

    SECTION 1 - SAFETY DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 18: Safety

    SECTION 1 SAFETY SAFETY BE AWARE OF SAFETY INFORMATION This is the Safety Alert Symbol. When you see this symbol in this manual, be alert to the potential for personal injury. Follow recommended precautions and safe operating practices. UNDERSTAND SIGNAL WORDS A signal word - DANGER, WARNING, or CAUTION - is used with the safety-alert symbol.

  • Page 19: Overview

    SAFETY SECTION 1 OVERVIEW BEFORE YOU OPERATE, MAINTAIN, OR IN ANY OTHER WAY USE THIS COMPACTOR: READ and STUDY this manual. KNOW how to safely use the compactor’s controls and what you must do for safe maintenance. ALWAYS wear or use the proper safety items required for your personal protection. If you have ANY QUESTIONS about the safe use or maintenance of this compactor, ASK YOUR SUPERVISOR OR CONTACT ANY DISTRIBUTOR.

  • Page 20: Selection And Qualification Of Personnel

    SECTION 1 SAFETY SELECTION AND QUALIFICATION OF PERSONNEL Work on the machine must be performed by qualified personnel only. Statutory minimum age limits must be observed. Individual responsibilities of the personnel responsible for operation, setup, maintenance and repair of the machine should be stated clearly. Define the machine operator’s responsibilities - also with regard to observing traffic regulations the operator should have the authority to refuse instructions by third parties that are contrary to safety.

  • Page 21: Pre-Start Inspection

    SAFETY SECTION 1 NEVER provide service or maintenance to the machine unless the drum and wheels are adequately chocked, articulation lock bar/pin is in locked position, and parking brake is applied. NEVER make any modifications to the machine which might affect safety without the manufacturer’s approval.
  • Page 22 SECTION 1 SAFETY CHECK the seat belt regularly for wear or damage. Inspect belt hardware and fabric. Replace if hardware is damaged or if strap is nicked, frayed or loose stitching is found. Seat belt assemblies should be replaced every 3 years regardless of appearance. Seat belt strength degrades over time and use due to exposure to weather, UV (ultraviolet radiation) and abrasives (dirt).

  • Page 23: Starting

    SAFETY SECTION 1 Starting ALWAYS USE hand rails and steps to get on and off the compactor. ALWAYS MAINTAIN a three-point contact when climbing onto or off of the compactor, a shown in Figure 1-1. Figure 1-1 OM3_point_man READ and FOLLOW ALL instruction decals. ALWAYS be seated with the seat belt on when operating the machine.

  • Page 24: Operating

    SECTION 1 SAFETY NEVER jump start a frozen battery, as it will explode. While charging, lead acid batteries generate explosive gases. KEEP sparks, flames and lighted smoking materials away from batteries. ALWAYS wear safety glasses when working on or near batteries. PROCEED as follows when jump starting the compactor: •...

  • Page 25: Stopping

    SAFETY SECTION 1 NEVER allow anyone to stand within the compactor’s articulation area when the engine is running. ALWAYS LOOK in all directions BEFORE changing your direction of travel. CONTROL the compactor travel speed with the LOW/HIGH speed control. When operating the compactor maintain the engine speed at full “Operating RPM.”...
  • Page 26 SECTION 1 SAFETY ALWAYS USE the correct tools and workshop equipment when performing maintenance to the machine. ALWAYS USE specially designed or otherwise safety oriented ladders and working platforms when doing overhead assembly work. Never use machine parts as a climbing aid. KEEP all handles, steps, handrails, platforms, landings and ladders free from mud, dirt, snow and ice.
  • Page 27 SAFETY SECTION 1 DISCONNECT the battery cables when working on the electrical system or when welding on the compactor. BE SURE the battery area is well ventilated (clear of fumes) should it be necessary to connect a jump battery or battery charger. Fumes from the battery can ignite by a spark and explode. BE SURE the battery charger is “OFF”...

  • Page 28: Warning Of Special Dangers

    SECTION 1 SAFETY GET immediate attention if fluid has been injected under your skin. Fluid penetration from a pin hole leak can cause severe injury or death. Hydraulic lines must be laid and fitted properly. Ensure that no connections are interchanged. The fittings, lengths and quality of the hoses must comply with the technical requirements.
  • Page 29 SAFETY SECTION 1 When raising the unit off the ground, apply the parking brake and lock out the vehicle pivot point. Attach the lifting apparatus only to the unit’s designated lifting points using properly rated lifting straps, cables, or chains. Use spreader bars to ensure equal weight distribution during lifting as well as avoid contact with the unit.

  • Page 30: Hazardous Substance Precaution

    SECTION 1 SAFETY HAZARDOUS SUBSTANCE PRECAUTION The following information is provided to assist the machine owners and operators. Further information may be obtained by contacting your Distributor. The following substances (Table 1-1) are contained in or emitted by this machine and may be hazardous to health if exposed to or used incorrectly.

  • Page 31: Safety Related Decals

    SAFETY SECTION 1 SAFETY RELATED DECALS Figure 1-2 Decal Location DECAL LOCATION REQ’D. WARNING: Crush Area Frame (both sides) WARNING: Rollover Console WARNING: Misoperation Console and Hood WARNING: Rotating Fan Blade Side of radiator inside hood WARNING: Hot Fluid Pressure Top of radiator inside hood Checklist Hood...

  • Page 32: U.s. Decals

    SECTION 1 SAFETY U.S. DECALS 1. Crush Area 2. Rollover 1-16 DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 33: Improper Operation

    SAFETY SECTION 1 3. Improper Operation 4. Rotating Fan Blade 5. Hot Fluid Pressure DD-29/31HF/38HF Vibratory Asphalt Compactors 1-17...

  • Page 34: Check List

    SECTION 1 SAFETY 6. Check List 1-18 DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 35: International Decals With Interpretation

    SAFETY SECTION 1 INTERNATIONAL DECALS WITH INTERPRETATION 1. Crush Area Crush area can cause severe injury or death. Stay clear. Install lock pin before servicing. 2. Rollover Rollover of this machine can cause severe injury or death. Do not operate this machine near or on an inclined surface.

  • Page 36: Rotating Fan And Belt

    SECTION 1 SAFETY 4. Rotating Fan and Belt Rotating blade can cause severe injury. Do not operate with guards or shields removed. Stop machine before performing maintenance. 5. Radiator Injury can occur when removing the radiator cap. Steam or fluid escaping from the radiator can burn.

  • Page 37: Check List

    SAFETY SECTION 1 6. Check List DD-29/31HF/38HF Vibratory Asphalt Compactors 1-21...
  • Page 38 SECTION 1 SAFETY 1-22 DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 39: Section 2 - Symbol Identification

    SECTION 2 - SYMBOL IDENTIFICATION DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 40: Symbol Identification

    SECTION 2 SYMBOL IDENTIFICATION SYMBOL IDENTIFICATION MACHINE SYMBOLS NOTE: Some symbols shown in this section may not appear on your machine. Description Description Drum Vibration Anti-Drum Spin Drum Vibration Control Manual Vibration Control High Amplitude Water System Control Low Amplitude Double Drum Vibration Mode Frequency (Vibration) Single Drum Vibration Mode...

  • Page 41: International Symbols

    SYMBOL IDENTIFICATION SECTION 2 INTERNATIONAL SYMBOLS NOTE: Some symbols shown in this section may not appear on your machine. DD-29/31HF/38HF Vibratory Asphalt Compactors...
  • Page 42 SECTION 2 SYMBOL IDENTIFICATION Description Description ON/Start Engine Air Filter - Failure OFF/Stop Fan Belt - Failure ON/OFF Emergency Engine Stop Plus/Positive Engine Start Minus/Negative Engine ON/Run Horn Start Switch Battery Condition Transmission Hourmeter Transmission Oil Level Seat (Lap) Belt High Gear Linear Low Gear...

  • Page 43: Section 3 - Operating Controls And Instruments

    SECTION 3 - OPERATING CONTROLS AND INSTRUMENTS DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 44: Operating Controls And Instruments

    SECTION 3 OPERATING CONTROLS AND INSTRUMENTS OPERATING CONTROLS AND INSTRUMENTS WARNING For your own safety and the safety of others, please ensure you thoroughly read and understand this section before operating the machine. ARTICULATION LOCK BAR WARNING During shipment and before performing any checks or service operations, place the articulation lock bar in the locked position.

  • Page 45: Controls And Switch Locations

    OPERATING CONTROLS AND INSTRUMENTS SECTION 3 Place the lock bar in the stowed position (1, Figure 3-2) for compaction operations. Figure 3-2 CONTROLS AND SWITCH LOCATIONS Refer to Figure 3-3 and Figure 3-4 for locations of the following controls: Auto Vibration Switch Indicator Lights Drum Selector Switch Brake Test Switch...
  • Page 46 SECTION 3 OPERATING CONTROLS AND INSTRUMENTS Figure 3-4 Refer to Figure 3-5 and Figure 3-6 for locations of the following controls: Water Flow Control Engine Speed Control (Throttle) Lever Propulsion Control (F-S-R) Lever Vibration ON/OFF Switch Figure 3-5 Figure 3-6 DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 47: Controls And Switch Descriptions

    OPERATING CONTROLS AND INSTRUMENTS SECTION 3 CONTROLS AND SWITCH DESCRIPTIONS The following descriptions refer to Figure 3-3 through Figure 3-6. Auto Vibration Switch This two position rocker switch (1) is used to select the vibration mode. Pressing the right side of the switch activates AUTO vibration.

  • Page 48: Indicator Lights

    SECTION 3 OPERATING CONTROLS AND INSTRUMENTS Indicator Lights The indicator lights (7) consist of two separate lights. A battery condition light and a check engine light. The battery condition light turns ON when there is a problem with the battery. The Check Engine Light turns ON whenever the ignition key is turned to the ON position to indicate that the system is operating correctly.

  • Page 49: Engine Speed Control (Throttle)

    OPERATING CONTROLS AND INSTRUMENTS SECTION 3 Engine Speed Control (Throttle) WARNING Runaway machine. Do not attempt to control machine travel speed with the engine speed control. Use propulsion control to control travel speed. Maintain engine speed at operating RPM for all machine operations. The engine speed control (13) is used to govern the engine speed (RPM).

  • Page 50: Vibration On/Off Switch

    SECTION 3 OPERATING CONTROLS AND INSTRUMENTS Vibration ON/OFF Switch The Vibration ON/OFF switch (15) is used to manually activate and interrupt drum vibration. Press the switch once to activate drum vibration. Press switch again to deactivate drum vibration. See AUTO vibration switch (1) for a description of the vibration modes. NOTE: In manual mode, vibration must only be activated when the machine is in motion.

  • Page 51: Section 4 - Operating Instructions

    SECTION 4 - OPERATING INSTRUCTIONS DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 52: Operating Instructions

    SECTION 4 OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS If you are not experienced with the machine’s operation and control, before operating the machine, read and understand Section 3, OPERATING CONTROLS AND INSTRUMENTS. WARNING Unexpected machine motion or moving parts can cut or crush. Install the articulation lock bar, apply the parking brake and shutdown the engine before working on the machine.

  • Page 53: Pre-Start Checks/Verifications

    OPERATING INSTRUCTIONS SECTION 4 • Before starting engine, always check that propulsion control is at STOP position and that the parking brake is applied. • Always sound the horn before moving the machine in either direction to alert personnel. Also allow sufficient time before putting machine into motion. •...
  • Page 54 SECTION 4 OPERATING INSTRUCTIONS Coolant level must be maintained. Air will enter the coolant system if no coolant is present in the bottle. Figure 4-1 7. Check fuel level gauge (1, Figure 4-2). If required, add clean, filtered fuel through the fill area (1, Figure 4-3). Use #2 diesel fuel. Figure 4-2 Figure 4-3 DD-29/31HF/38HF Vibratory Asphalt Compactors...
  • Page 55 OPERATING INSTRUCTIONS SECTION 4 8. Check engine oil level on dipstick (1, Figure 4-4). If required, add motor oil through fill area (2, Figure 4-4) to bring to Full level on dipstick. Refer to the Engine manual for lube oil type. If no oil is showing on the dipstick, call for service assistance to investigate the cause of oil loss.
  • Page 56 SECTION 4 OPERATING INSTRUCTIONS 11. Check wear conditions on mounting pins and bushings of the steering cylinder (1, Figure 4-7). Any wear in the pins and bushings should be noted and proper personnel notified. Figure 4-7 CAUTION Any machine defects should be reported to the proper personnel. Defects must be corrected before operating the machine.
  • Page 57 OPERATING INSTRUCTIONS SECTION 4 13. Securely fasten seat belt. 14. Position propulsion control (14, Figure 4-9) to the STOP (center) position. Figure 4-9 15. Place engine speed control lever (13, Figure 4-10) to Low idle position. Figure 4-10 16. Apply parking brake by placing park brake switch (9, Figure 4-11) in the ON position.

  • Page 58: Starting Machine And Other Checks/Verifications

    SECTION 4 OPERATING INSTRUCTIONS 17. Turn ignition switch (11, Figure 4-11) to ON position, and verify that the following occurs: a. Park Brake switch indicator light (9, Figure 4-11) turns ON. b. Indicator lights (7, Figure 4-11) turn ON. 18. Press horn button (10, Figure 4-11) to verify that horn is operational. 19.
  • Page 59 OPERATING INSTRUCTIONS SECTION 4 2. Position propulsion control (14, Figure 4-13) to the STOP position. Engine will not crank if control is out of "STOP" position. Figure 4-13 3. Position the engine throttle switch (13, Figure 4-14) to Low Idle. Engine will not crank in Hi Idle position.
  • Page 60 SECTION 4 OPERATING INSTRUCTIONS 5. Be sure Park Brake switch (9, Figure 4-15) is in the "Applied" position. NOTE: Engine will not crank if Park Brake is in "OFF" position. Figure 4-15 NOTICE Starter may overheat if operated longer than 30 seconds. If the engine fails to start, allow the starter to cool 2 to 3 minutes before trying again.

  • Page 61: Operating The Machine

    OPERATING INSTRUCTIONS SECTION 4 9. Check for correct operation of brake systems by driving the machine in forward and reverse directions using propulsion control (14, Figure 4-13) to alternately accelerate and brake machine movement. Return propulsion control to STOP position. If brake system is questionable, contact appropriate personnel. NOTE: Braking should be smooth and capable of bringing machine to a complete stop when propulsion control is placed in STOP position.

  • Page 62: Moving The Machine (Propulsion Control)

    SECTION 4 OPERATING INSTRUCTIONS Moving the Machine (Propulsion Control) 1. Always check travel and work areas for personnel and obstructions. 2. If the articulation lock bar (1, Figure 4-17) is in the locked position, move it to the stowed position. 3.
  • Page 63 OPERATING INSTRUCTIONS SECTION 4 4. Release the parking brake by pushing inward on the left side of switch (9, Figure 4-19). Observe that the switch indicator light goes out. Figure 4-19 NOTE: Operator must be seated when Park Brake is released or engine will stop after approximately two seconds.

  • Page 64: Using Vibration Controls: Operating The Machine Using Auto Vibration

    SECTION 4 OPERATING INSTRUCTIONS Using Vibration Controls: Operating the Machine Using Auto Vibration NOTE: When Auto Vibration Mode is selected, vibration begins automatically when the machine travel speed reaches approximately ½ mph. 1. Position the water spray switch (3, Figure 4-21) at the desired setting for Manual, OFF, or Auto drum spray.

  • Page 65: Using Vibration Controls: Operating The Machine Using Manual Vibration

    OPERATING INSTRUCTIONS SECTION 4 7. Press Vibration ON/OFF switch (15, Figure 4-23). If vibration does not begin when machine reaches ½ mph., press the switch again. Figure 4-23 Using Vibration Controls: Operating the Machine Using Manual Vibration. NOTICE Asphalt mat damage. With the engine running and the vibration switch on, the machine will vibrate.
  • Page 66 SECTION 4 OPERATING INSTRUCTIONS Figure 4-24 4. Place engine throttle control (13, Figure 4-25) to the Hi (Up) position. Figure 4-25 5. Move propulsion control (14, Figure 4-23) in the desired direction and safe speed of travel as determined by the conditions. 6.

  • Page 67: Parking, Stopping And Shutting Down The Machine

    OPERATING INSTRUCTIONS SECTION 4 PARKING, STOPPING AND SHUTTING DOWN THE MACHINE Parking the Machine 1. To park the machine, move to firm, level ground. If circumstances require parking the machine on other than level ground, chock the drums. 2. To stop the machine upon reaching destination, use the following procedure. Stopping the Machine 1.

  • Page 68: Shutting Down The Machine

    SECTION 4 OPERATING INSTRUCTIONS Shutting Down the Machine 1. Move engine throttle control (13, Figure 4-27) to the Low Idle (Down) position. 2. If the machine is to be serviced or transported, place the articulation locking bar (1, Figure 4-28) in the locked position. 3.

  • Page 69: Mounting And Dismounting Of Attachments

    OPERATING INSTRUCTIONS SECTION 4 MOUNTING AND DISMOUNTING OF ATTACHMENTS NOTE: All optional equipment mounting and dismounting on this machine must only be undertaken by trained service personnel. MOVEMENT OF MACHINE BETWEEN WORK SITES Before driving machine on public roads, check with your supervisor for instructions and information in respect to traffic regulations regarding construction machinery.

  • Page 70: Towing The Machine: Models Dd-29

    SECTION 4 OPERATING INSTRUCTIONS TOWING THE MACHINE: MODELS DD-29 WARNING Machine runaway condition could occur. Always chock the drum and wheels of a disabled machine or hitch it to its towing vehicle to prevent accidental movement while preparing the machine for towing. This is especially important if machine failure occurs on an incline.
  • Page 71 OPERATING INSTRUCTIONS SECTION 4 1. Chock the drums. 2. Remove plugs (1, Figure 4-29) to access the brake release screws. Turn the release screws clockwise alternately, ½ turn each, until the brake releases. Repeat this procedure for the remaining drum. 3.

  • Page 72: Towing The Machine: Models Dd-31Hf/Dd-38Hf

    SECTION 4 OPERATING INSTRUCTIONS 6. Once the machine has reached its destination, engage the brakes on each drum by turning the screws counterclockwise. 7. Install plugs (1, Figure 4-29). 8. TURN ignition key to the “ON” position and verify the park brake switch is illuminated to indicate the brake has been applied.
  • Page 73 OPERATING INSTRUCTIONS SECTION 4 In the event of an engine problem or other malfunction, or if the engine will not start, it may become necessary to tow your compactor. Towing the compactor requires bypassing the propulsion pump and releasing the spring-applied brakes.
  • Page 74 SECTION 4 OPERATING INSTRUCTIONS Figure 4-32 6. Open the hood and disengage the propulsion pump (1, Figure 4-33) by pressing down on buttons (2). Figure 4-33 NOTICE Use only appropriate drawbars for towing requirement. Maximum towing speed is 2.5 km/h (1.5 mph) and maximum towing distance is 300 meters (984 feet).
  • Page 75 OPERATING INSTRUCTIONS SECTION 4 9. Once the machine has reached its destination, engage the brakes on each drum by backing out the release bolts. 10. Assemble the brake release bolts, nuts and bars on the drum support legs as shown in Figure 4-32. 11.
  • Page 76 SECTION 4 OPERATING INSTRUCTIONS 4-26 DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 77: Section 5 - Maintenance Instructions

    SECTION 5 - MAINTENANCE INSTRUCTIONS DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 78: Maintenance Instructions

    SECTION 5 MAINTENANCE INSTRUCTIONS MAINTENANCE INSTRUCTIONS In order to ensure safe operation, optimum performance, and to protect your warranty, use only genuine manufacturer replacement parts. WARNING Unexpected machine motion or moving parts can cut or crush. Install the articulation lock bar, apply the parking brake and shut down the engine before working on the machine.

  • Page 79: Handling Fluids And Oil, Fuel Filters

    MAINTENANCE INSTRUCTIONS SECTION 5 Handling Fluids and Oil, Fuel Filters 1. When draining fluids, ensure that adequate sealable containers are available and that every care is taken to prevent spillage. 2. Always ensure that waste fluids are disposed of in an environmentally safe manner.
  • Page 80 SECTION 5 MAINTENANCE INSTRUCTIONS Function Specification Page Check water tank level Fill Page 5-17 Check parking brake Page 5-18 Clean water strainer Page 5-19 WEEKLY (OR EVERY 50 HOURS) Check air cleaner connections and ducts for leaks Refer to Section 9 Page 5-5 Check battery terminals and cables Clean and grease...

  • Page 81: Routine Maintenance - As Required

    MAINTENANCE INSTRUCTIONS SECTION 5 ROUTINE MAINTENANCE - AS REQUIRED Check Air Cleaner Connections and Ducts for Leaks Ensure that all the connections between the air cleaner and the engine are tight and sealed. Checking and Removing the Air Cleaner Primary Element Maintenance of the air cleaner is due only when the air cleaner restriction indicator light (1, Figure 5-1) is illuminated.
  • Page 82 SECTION 5 MAINTENANCE INSTRUCTIONS 1. Open two clips (1, Figure 5-2) and remove air filter housing cover (2) to access the filter elements. Check vacuator valve (3) to see that it is not inverted, damaged or plugged. Clean inside housing cover (2) using a clean, damp cloth. Figure 5-2 2.

  • Page 83: Clean The Primary Air Cleaner Element

    MAINTENANCE INSTRUCTIONS SECTION 5 3. Ensure that safety element (1, Figure 5-4) is secure and clean the inside of the filter housing (2, Figure 5-3) with compressed air. Figure 5-4 Clean the Primary Air Cleaner Element WARNING When using compressed air, water jets, or steam cleaning methods, ensure that appropriate protective clothing is worn to protect eyes and exposed parts of the body.
  • Page 84 SECTION 5 MAINTENANCE INSTRUCTIONS 1. To clean the primary air cleaner element using the dry method, perform the following: • Carefully direct the compressed air, not to exceed 6.89 bar (100 psi), at an angle onto the inside surface of the primary air cleaner element (Figure 5-5). Figure 5-5 •...

  • Page 85: Replace The Air Cleaner Elements

    MAINTENANCE INSTRUCTIONS SECTION 5 • Remove the loose dirt from the primary filter element using a water hose. • Soak the primary filter element in a non-sudsing detergent solution for at least 15 minutes and not more than 24 hours. Refer to Figure 5-6. Figure 5-6 •...
  • Page 86 SECTION 5 MAINTENANCE INSTRUCTIONS Figure 5-7 3. Clean the inside of the air cleaner housing before removing the safety element (1, Figure 5-7). 4. Pull the safety air cleaner element (1, Figure 5-7) out of the housing. Dispose of used element properly. 5.

  • Page 87: Clean/Wash/Lubricate The Machine

    MAINTENANCE INSTRUCTIONS SECTION 5 Figure 5-9 Clean/Wash/Lubricate the Machine Anytime a machine or component is washed down with a hose or high pressure wash system, there is the possibility that water or other contaminants can be forced into bearings, seals, electrical panels, or other components.

  • Page 88: Prior To Cleaning

    SECTION 5 MAINTENANCE INSTRUCTIONS Prior to cleaning: 1. Remove any material jammed between the scrapper (1, Figure 5-10) and drum (2). Figure 5-10 2. Clean the vacuator valve (3, Figure 5-9) and inspect the rubber for cracks. Replace as required. After cleaning: 1.

  • Page 89: Check All Shock Mounts

    MAINTENANCE INSTRUCTIONS SECTION 5 Check all Shock Mounts 1. Check all shock mounts periodically for looseness or deterioration. Item 1 in Figure 5-11 shows the Vibration motor side shock mounts. Figure 5-11 2. Replace shock mounts (one at a time) that have torn or excessively cracked rubber.

  • Page 90: Check Engine Coolant Level, Clean Radiator And Oil Cooler

    SECTION 5 MAINTENANCE INSTRUCTIONS Check Engine Coolant Level, Clean Radiator and Oil Cooler WARNING Injury can occur when removing the radiator cap. Steam or fluid escaping from the radiator can burn. Inhibitor contains alkali, avoid contact with skin and eyes. May cause serious injury or death.

  • Page 91: Check Air Cleaner

    MAINTENANCE INSTRUCTIONS SECTION 5 Figure 5-13 Figure 5-14 Check Air Cleaner Check the air cleaner element at this interval. Refer to “Checking and Removing the Air Cleaner Primary Element” on Page 5-5. Check Air Cleaner Restriction Indicator 1. Check the air cleaner restriction indicator (1, Figure 5-15). 2.

  • Page 92: Check Fuel Level

    SECTION 5 MAINTENANCE INSTRUCTIONS Check Fuel Level NOTICE Never allow tank to completely empty, otherwise, the entire fuel system will require bleeding. Fuel tank should always be filled at the end of the shift to prevent condensation. 1. Check fuel level gauge (1, Figure 5-16). Figure 5-16 WARNING Fuel is flammable.

  • Page 93: Check Water Tank Level

    MAINTENANCE INSTRUCTIONS SECTION 5 2. If fuel is required, remove fuel cap (1, Figure 5-17) and add No. 2 diesel to the tank. Figure 5-17 Check Water Tank Level 1. Check the water level using sight gauge (1, Figure 5-18). Figure 5-18 NOTE: During normal operation, maintain the tanks full of clean water at all times.

  • Page 94: Check Parking Brake

    SECTION 5 MAINTENANCE INSTRUCTIONS 2. If water level is low, remove the fill cap (2, Figure 5-19). 3. Fill tank with clean water. 4. Replace fill cap. Figure 5-19 Check Parking Brake 1. With the engine running, press park brake switch (9, Figure 5-20) to activate the park brake.

  • Page 95: Clean Water Strainer

    MAINTENANCE INSTRUCTIONS SECTION 5 2. Press and hold park brake test switch (8, Figure 5-20) and move propulsion control (14, Figure 5-21) towards the Forward position to attempt machine movement. If the parking brake system is functioning, the machine will not move.

  • Page 96: 50 Hour Or Weekly Routine Maintenance

    SECTION 5 MAINTENANCE INSTRUCTIONS 50 HOUR OR WEEKLY ROUTINE MAINTENANCE Check Battery, Clean and Grease Terminals WARNING Batteries contain an acid and can cause injury. Battery fumes can ignite and explode. Skin and eye contact with the battery fluid can cause injury. Do not smoke when observing battery fluid level.

  • Page 97: Grease Articulation Pin Bearings

    MAINTENANCE INSTRUCTIONS SECTION 5 Grease Articulation Pin Bearings 1. Clean the articulation pin grease fittings (1, Figure 5-24). 2. Apply MPG-EP2 grease to each fitting with a grease gun as needed. Figure 5-24 Grease Steering Cylinder Pin Bearings 1. Clean the grease fittings (1, Figure 5-25) on the steering cylinder. Figure 5-25 2.

  • Page 98: Check Hydraulic Oil Level

    SECTION 5 MAINTENANCE INSTRUCTIONS Check Hydraulic Oil Level NOTICE Dirt in the hydraulic system will lead to premature component failure. A clean, contaminant-free system is extremely important to the machine's proper function. Take extra care when working around or on the hydraulic system to ensure its complete cleanliness.

  • Page 99: Check Air Cleaner System Integrity And Filter Elements

    MAINTENANCE INSTRUCTIONS SECTION 5 Check Air Cleaner System Integrity and Filter Elements To verify that the air cleaner system is functioning properly, refer to Page 5-5 through Page 5-9 for checks and procedures. Check Eccentric Oil Level 1. Park the machine on a level surface with the drum indexes (1, Figure 5-28) in the Twelve o'clock and Six o'clock positions.

  • Page 100: Check Engine Coolant Level

    SECTION 5 MAINTENANCE INSTRUCTIONS Check Engine Coolant Level 1. Check engine coolant level by observing the level in the coolant recovery bottle (1, Figure 5-29). Coolant level should be between the "FULL” and "LOW" marks on the bottle. If required, add a 50-50 mixture of coolant and water to bring coolant to the proper level.

  • Page 101: Change Engine Oil And Filter

    MAINTENANCE INSTRUCTIONS SECTION 5 Change Engine Oil and Filter 1. Run the engine to ensure oil is at operating temperature. Position the machine on a stable, level surface and shut OFF engine. 2. Place container with a capacity of at least 12 quarts (11.4 liters) under the engine drain point, remove the plastic plug, and drain plug (1, Figure 5-30).

  • Page 102: Change Engine Fuel Filter Element And In-Line Fuel Filter

    SECTION 5 MAINTENANCE INSTRUCTIONS 8. Clean drain plug (1, Figure 5-30) and install. 9. Refill crankcase with 10 quarts (9.5 L) of 15W-40 motor oil through the fill area (2, Figure 5-32). Figure 5-32 Change Engine Fuel Filter Element and In-Line Fuel Filter WARNING Fuel is flammable.
  • Page 103 MAINTENANCE INSTRUCTIONS SECTION 5 3. Wipe fuel filter head clean and remove all of the old gasket material from the filter head. 4. Lightly coat the gasket of the new fuel filter with diesel fuel, fill the filter with No. 2 diesel, and install it on the filter head. Hand tighten the filter. 5.

  • Page 104: Purge Lube Carrier

    SECTION 5 MAINTENANCE INSTRUCTIONS 9. Allow air to escape until bubbles no longer appear. Close air vent cock (1, Figure 5-35) and return the ignition key to the STOP position. 10. Wipe up any fuel that has escaped and check for leaks. Purge Lube Carrier 1.

  • Page 105: Change Hydraulic Oil Filter

    MAINTENANCE INSTRUCTIONS SECTION 5 Change Hydraulic Oil Filter WARNING Hot oil or components can burn. Oil must be at normal operating temperature when draining. Avoid contact with hot oil or components. Do not allow oil to drain into the ground. WARNING Hot exhaust pipe can cause serious burns.
  • Page 106 SECTION 5 MAINTENANCE INSTRUCTIONS Figure 5-37 2. Clean the filter head using a clean, lint-free rag. Be sure that all of the old gasket material is removed. 3. Fill the new hydraulic filter with fresh, clean, hydraulic oil. Refer to Section 8, FUEL AND LUBRICANT SPECIFICATIONS for oil details. 4.

  • Page 107: 1000 Hour Or Annual Routine Maintenance

    MAINTENANCE INSTRUCTIONS SECTION 5 1000 HOUR OR ANNUAL ROUTINE MAINTENANCE Drain, Clean and Fill Hydraulic Oil Tank WARNING Hot oil or components can burn. Oil must be at normal operating temperature when draining. Avoid contact with hot oil or components. Do not allow oil to drain into the ground.
  • Page 108 SECTION 5 MAINTENANCE INSTRUCTIONS Figure 5-38 3. Remove drain plug (1, Figure 5-38) and fill plug (1, Figure 5-39) and drain the hydraulic tank. Dispose of used hydraulic oil in accordance with local guidelines. Figure 5-39 WARNING Hot exhaust pipe can cause serious burns. Avoid contact with exhaust pipe.

  • Page 109: Drain And Flush Water Tank And Spray Bars

    MAINTENANCE INSTRUCTIONS SECTION 5 Drain and Flush Water Tank and Spray Bars 1. Remove the drain plug (1, Figure 5-40) and drain the tank. Figure 5-40 2. Remove the plugs (1, Figure 5-41) from each end of the spray bars flush out any accumulated sediment.

  • Page 110: Change Eccentric Lube

    SECTION 5 MAINTENANCE INSTRUCTIONS 6. Install plugs (1, Figure 5-43) in each end of the spray bars. 7. Install drain plug (1, Figure 5-43) in the tank. 8. If machine is going back into service, fill tank with clean water, and install cap (2, Figure 5-42).

  • Page 111: Drain And Flush Radiator, Replace Engine Coolant

    MAINTENANCE INSTRUCTIONS SECTION 5 3. Reposition the machine so the drain and fill points (2 and 3, Figure 5-44) are oriented as shown. Figure 5-44 4. Pour Synthetic Component Lubricant oil into fill hole (3, Figure 5-44) until oil flows out drain hole (2). 5.
  • Page 112 SECTION 5 MAINTENANCE INSTRUCTIONS NOTE: Remove the radiator cap (1, Figure 5-45) when draining the system, to ensure proper draining. Figure 5-45 1. Place a container capable of holding at least 8 quarts (7.6 liters) of fluid under the radiator drain petcock (1, Figure 5-46). Open the petcock and drain the coolant from the radiator.
  • Page 113 MAINTENANCE INSTRUCTIONS SECTION 5 2. Place a container under the drain valve (1, Figure 5-47) on the engine. Open the valve and drain the coolant from the engine. Figure 5-47 3. Check for damaged hoses and loose or damaged hose clamps. Replace as required.

  • Page 114: Change Air Filter Elements

    SECTION 5 MAINTENANCE INSTRUCTIONS NOTICE To prevent air locks, the system must be filled properly. Air must be vented from coolant passages during the fill operation. NOTE: A mixture of ethylene glycol antifreeze and water is recommended to refill the radiator. Refer to the engine manual for the manufacturer's recommendation for proper ratio of antifreeze to water mixture.
  • Page 115 MAINTENANCE INSTRUCTIONS SECTION 5 WARNING Engine damage. Raw, unfiltered air can cause engine damage. Never service the air cleaner while the engine is running. 1. Open two clips (1, Figure 5-49) and remove air filter housing cover (2) to access the filter elements.

  • Page 116: Clean Fuel Tank

    SECTION 5 MAINTENANCE INSTRUCTIONS 3. Ensure that safety element (1, Figure 5-51) is secure and clean the inside of the filter housing (2, Figure 5-50) with compressed air. Figure 5-51 4. Inspect the new elements for tears or damaged pleats, bent end covers on liners and gaskets.
  • Page 117 MAINTENANCE INSTRUCTIONS SECTION 5 2. Place a container with a large enough capacity to hold the contents of the fuel tank under the drain point (1, Figure 5-52). Full tank capacity is approximately 18 gallons (68.1 liters). Figure 5-52 NOTICE Do not reuse the fuel that has been drained from the fuel tank.
  • Page 118 SECTION 5 MAINTENANCE INSTRUCTIONS 5-42 DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 119: Section 6 - Troubleshooting

    SECTION 6 - TROUBLESHOOTING DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 120: Troubleshooting

    SECTION 6 TROUBLESHOOTING TROUBLESHOOTING WARNING When carrying out trouble shooting procedures, it is important to strictly observe the safety precautions and guidelines in Section 1, SAFETY of this manual. Improper operation and maintenance is the most frequent cause of machinery failures and problems.

  • Page 121: Pre-Start Check

    TROUBLESHOOTING SECTION 6 PRE-START CHECK Prior to attempting to start your compactor refer to the Checklist decal located in the operator area of the compactor. Failure to follow directions listed on this Checklist will not allow you to start the compactor. The Checklist is included in Section 1, SAFETY of these instructions. Engine will not Start SYMPTOM POSSIBLE CAUSE...

  • Page 122: Difficult Starting & Poor / Irregular Performance

    SECTION 6 TROUBLESHOOTING Difficult Starting & Poor / Irregular Performance SYMPTOM POSSIBLE CAUSE SOLUTION Difficult Starting and Low battery power Check battery Poor or Irregular Battery discharged Charge battery, if necessary Performance Clean and tighten terminal Battery cable connections connections, cover with loose or disconnected acid-free grease Using too high a viscosity oil in...

  • Page 123: Engine Overheats - Stop Engine Immediately

    TROUBLESHOOTING SECTION 6 Engine Overheats - Stop Engine Immediately SYMPTOM POSSIBLE CAUSE SOLUTION Engine Overheats - Check oil level. Replenish oil as Engine oil level too low Stop Engine necessary Immediately Engine belt broken Call for service to correct fault Check coolant level.

  • Page 124: Fuse Troubleshooting

    SECTION 6 TROUBLESHOOTING FUSE TROUBLESHOOTING Below is a fuse table containing electrical equipment and the associated fuse. If the fuse is not blown, suspect defective wiring. If this is the case, call for service to correct. SYMPTOM MALFUNCTION POSSIBLE CAUSE SOLUTION Start Relay Fuse F1...

  • Page 125: Section 7 - Technical Specifications

    SECTION 7 - TECHNICAL SPECIFICATIONS DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 126: Technical Specifications

    Name of machine DD-29, DD-31HF, DD-38HF Type of machine Double drum vibratory compactor Serial number and product range Effective with initial production Name and address of manufacturer Volvo Construction Equipment 312 Volvo Way Shippensburg, Pennsylvania 17257-1295 DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 127: Environmental Information

    TECHNICAL SPECIFICATIONS SECTION 7 ENVIRONMENTAL INFORMATION DD-29 Noise Emission In accordance with the requirements of clause 1.7.4 (f) of Annex 1 of Council Directive...Relating to Machinery 98/37/EC, the following values were measured: Equivalent continuous A-weighted sound pressure level at operator’s station: (Leq) = 84 dB(A) Engine Only: 88 dB(A) Vibration ON.
  • Page 128 SECTION 7 TECHNICAL SPECIFICATIONS DD-31HF Operator's Exposure to Vibration In accordance with the requirements of clause 3.6.3 (a) of Annex 1 of Council Directive...Relating to Machinery 98/37/EC, the following values were measured: Arms/hands: The weighted root mean square acceleration value to which the hands are subjected: (Aeq) does not exceed 6.47 m/s².
  • Page 129 TECHNICAL SPECIFICATIONS SECTION 7 DD-38HF Noise Emission In accordance with the requirements of clause 1.7.4 (f) of Annex 1 of Council Directive...Relating to Machinery 98/37/EC, the following values were measured: Equivalent continuous A-weighted sound pressure level at operator’s station: (Leq) = 81 dB(A) Engine Only: 87 dB(A) Vibration ON. Units with cab: (N.A.) dB(A) Engine Only;...

  • Page 130: Machine Weights And Figures Dd-29 / Dd-31Hf

    SECTION 7 TECHNICAL SPECIFICATIONS MACHINE WEIGHTS AND FIGURES DD-29 / DD-31HF CECE SPEC DD-29 DD-31HF Weights with ROPS kg (lb) Operating weight 2873 (6335) 3102 (6840) Static weight - Front drum 1347 (2970) 1419 (3130) - Rear drum 1526 (3365) 1682 (3710) Shipping weight (¼...
  • Page 131 TECHNICAL SPECIFICATIONS SECTION 7 Vibration DD-29 DD-31HF No. Vibrating Drums both (2) or front only (1) both (2) or front only (1) Type System Open loop, series circuit Open loop, series circuit Frequency (Hz/VPM) 66.7 (4000) 70.0 (4200) Nominal Amplitude mm (in.) 0.40 (0.016) 0.38 (0.015) Centrifugal Force kN (lb)

  • Page 132: Machine Weights And Figures Dd-38 Hf

    SECTION 7 TECHNICAL SPECIFICATIONS MACHINE WEIGHTS AND FIGURES DD-38 HF CECE SPEC DD-38HF Weights with ROPS kg (lb) Operating weight 3809 (8400) Static weight - Front drum 1780 (3925) - Rear drum 2029 (4475) Shipping weight (¼ fuel) 3577 (7888) Static linear load - Front drum 12.9 kg/cm (73 p/i)
  • Page 133 TECHNICAL SPECIFICATIONS SECTION 7 Vibration DD-38HF No. Vibrating Drums both (2) or front only (1) Type System Open loop, series circuit Frequency (Hz/VPM) 70 (4200) Nominal Amplitude mm (in.) 0.34 (0.013) Centrifugal Force kN (lb) 55 (12400) Engine Model Kubota V2203M Cylinders Displacement 2197 cc (134.07 cu.

  • Page 134: Machine Dimensions Dd-29 And Dd-31Hf

    SECTION 7 TECHNICAL SPECIFICATIONS MACHINE DIMENSIONS DD-29 and DD-31HF Figure 7-1 DD-29 Units Millimeters 2531 2663 1313 1824 1200 Inches 99.7 104.8 51.7 35.3 71.8 47.2 24.1 Units Millimeters 23° 1725 2556 2619 3819 Inches 28.8 33.9 68.9 100.6 15.4 103.1 150.4 18.93...

  • Page 135: Machine Dimensions Dd-38 Hf

    TECHNICAL SPECIFICATIONS SECTION 7 MACHINE DIMENSIONS DD-38 HF Figure 7-2 DD-38HF Units Millimeters 2536 2668 1435 1828 1320 Inches 99.8 56.5 35.5 24.25 Units Millimeters 19° 1725 2556 2559 3879 Inches 29.13 33.9 19° 67.9 100.6 15.4 100.75 152.7 23.9 DD-29/31HF/38HF Vibratory Asphalt Compactors 7-11...
  • Page 136 SECTION 7 TECHNICAL SPECIFICATIONS 7-12 DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 137: Section 8 - Fuel And Lubricant Specifications

    SECTION 8 - FUEL AND LUBRICANT SPECIFICATIONS DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 138: Fuel And Lubricant Specifications

    SECTION 8 FUEL AND LUBRICANT SPECIFICATIONS FUEL AND LUBRICANT SPECIFICATIONS GENERAL INFORMATION Extended warranty is available at no extra charge when you use genuine manufacturer- approved lubricants and parts. See your authorized dealer for details. Lubrication is an essential part of preventive maintenance, affecting to a great extent for the useful life of the unit.
  • Page 139 FUEL AND LUBRICANT SPECIFICATIONS SECTION 8 1. Thoroughly wash all fittings, caps, plugs, etc. with non-flammable, non-toxic cleaning solution before servicing, to prevent dirt from entering while performing the service. 2. Lubricants must be at operating temperature when draining. 3. During regular lubrication service, visually check the entire unit in regard to capscrews, nuts and pins being properly secured.
  • Page 140 SECTION 8 FUEL AND LUBRICANT SPECIFICATIONS Figure 8-1 10h (or shift) 50h (or 1 week) 250h (semi-annual) 1000h (annual) LCDDSNAP-002 LUBRICATION SCHEDULE CHART Grease Synthetic Transmission Oil Engine Oil Fuel Filter Engine Coolant Engine Oil Filter Hydraulic Oil Hydraulic Oil Filter Refer to Page 8-7 for specific oil grades.

  • Page 141: Service Functions

    FUEL AND LUBRICANT SPECIFICATIONS SECTION 8 SERVICE FUNCTIONS: S - CHECK A - ADD G - GREASE C - CHANGE D - DRAIN F - FILL CL - CLEAN AR - AS REQUIRED Table 8-2 Lubrication Table SERVICE DESCRIPTION SERVICE SPECIFICATIONS COMMENTS INTERVAL...

  • Page 142: Fluid Capacities

    SECTION 8 FUEL AND LUBRICANT SPECIFICATIONS FLUID CAPACITIES The following fluid capacities are provided for servicing personnel who must perform machine maintenance in remote locations where complete shop facilities and resources are not available. These capacities will give the servicing personnel an approximation of the fluid capacities of the components to be serviced.

  • Page 143: Hydraulic Oil Requirements And Specifications

    FUEL AND LUBRICANT SPECIFICATIONS SECTION 8 HYDRAULIC OIL REQUIREMENTS AND SPECIFICATIONS The quality of the hydraulic oil is important to the satisfactory performance of any hydraulic system. The oil serves as the power transmission medium, system coolant, and lubricant. Selection of the proper oil is essential to ensure proper system performance and life. For the specifications and requirements that hydraulic oil used in this machine should meet, refer to Table 8-3.

  • Page 144: Lubricating Oil/Grease (Except Engine)

    SECTION 8 FUEL AND LUBRICANT SPECIFICATIONS LUBRICATING OIL/GREASE (EXCEPT ENGINE) Extreme Pressure Multipurpose Lubricant This gear lubricant is compounded to achieve high load carrying capacity and meet the requirements of either API-GL-5 or MIL-L-2105C. Unless otherwise specified, SAE-90 viscosity oil may be used for year-round service. Low temperature usage is restricted as follows: Table 8-5: Viscosity Temperatures SAE VISCOSITY NO.

  • Page 145: Synthetic Component Lubricant

    FUEL AND LUBRICANT SPECIFICATIONS SECTION 8 Under normal operating conditions, the following consistency grades are recommended: Table 8-7: Consistancy Grades AMBIENT TEMPERATURE °F (°C) CONSISTANCY GRADE Below 0° F (Below -18° C) NLGI No. 0 0 to 100° F (-18 to 38° C) NLGI No.

  • Page 146: Engine Lubricating Oil Specifications

    SECTION 8 FUEL AND LUBRICANT SPECIFICATIONS ENGINE LUBRICATING OIL SPECIFICATIONS NOTE: For latest applicable engine lubricating oil specifications, contact engine manufacturer, distributor or your manufacturer authorized distributor. DIESEL FUEL SPECIFICATIONS Kubota diesel engines have been developed to take advantage of the high energy content and generally lower cost of No.

  • Page 147: Hazardous Substance Precaution

    FUEL AND LUBRICANT SPECIFICATIONS SECTION 8 HAZARDOUS SUBSTANCE PRECAUTION HAZARDOUS SUBSTANCE PRECAUTION The following information is provided to assist the machine owners and operators. Further information may be obtained by contacting your Distributor. Table 8-10 Hazardous Substance Precaution The following substances may be produced during the operation of this machine and may be hazardous to your health.
  • Page 148 SECTION 8 FUEL AND LUBRICANT SPECIFICATIONS 8-12 DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 149: Section 9 - Torque Specifications

    SECTION 9 - TORQUE SPECIFICATIONS DD-29/31HF/38HF Vibratory Asphalt Compactors...

  • Page 150: Torque Specifications

    SECTION 9 TORQUE SPECIFICATIONS TORQUE SPECIFICATIONS SAE TORQUE CHART Use the following Recommended Torque Chart for bolts and nuts of SAE Grade 5 or better quality. If other torques are required, they will be indicated in the text. NOTE: Torque values are based on plated, yellow zinc, dichromate bolts. TORQUE TORQUE BOLT...

  • Page 151: Iso Metric Torque Chart

    TORQUE SPECIFICATIONS SECTION 9 ISO METRIC TORQUE CHART Use the following Recommended Torque Chart for bolts and nuts of ISO Metric strength Class 8.8 or better. If other torques are required, they will be indicated in the text. NOTE: Torque values are based on plated, yellow zinc, dichromate bolts. TORQUE BOLT SIZE lbs.-ft.

  • Page 152: Dd-29/31Hf/38Hf Special Torque Values

    SECTION 9 TORQUE SPECIFICATIONS DD-29/31HF/38HF SPECIAL TORQUE VALUES The following charts contain special torque for specific fasteners that are different from those listed on the Torque Charts. Table 9-1 Engine Area TORQUE FASTENER LOCTITE # FUNCTION OF FASTENER SIZE (IF USED) lbs.-ft.
  • Page 153 SECTION 10 - SCHEMATICS DD-29/31HF/38HF Vibratory Asphalt Compactors...
  • Page 154 SECTION 10 SCHEMATICS SCHEMATICS GENERAL INFORMATION Hydraulic and electrical schematics are included here for the convenience of the owner/ operator. Additional full-size copies of the schematics are available by contacting the manufacturer. See your authorized dealer for assistance, if required. For ultimate machine life and maximum performance, we recommend the use of genuine manufacturer brand parts.
  • Page 155 SCHEMATICS SECTION 10 Electrical Schematic for DD-29/31HF/38HF Vibratory Asphalt Compactors (13305313) OM13305313_0B01 DD-29/31HF/38HF VIBRATORY ASPHALT COMPACTORS 10-3...
  • Page 156 SECTION 10 SCHEMATICS Hydraulic Schematic DD-29 Vibratory Compactors (59223479) OM59223479_0D01 10-4 DD-29/31HF/38HF VIBRATORY ASPHALT COMPACTORS...
  • Page 157 SCHEMATICS SECTION 10 Hydraulic Schematic for DD-31HF/38HF Vibratory Compactors (59223487) OM59223487_0B01 DD-29/31HF/38HF VIBRATORY ASPHALT COMPACTORS 10-5...
  • Page 158 SECTION 10 SCHEMATICS 10-6 DD-29/31HF/38HF VIBRATORY ASPHALT COMPACTORS...
  • Page 159 RECOMMENDED SPARE PARTS DD-29/31HF/38HF Vibratory Asphalt Compactor 11-1...
  • Page 160 SECTION 11 RECOMMENDED SPARE PARTS Recommended Spare Parts 1000 2000 3000 Assembly Description Air Cleaner Valve 59144147 Cover 59144196 Primary Filter Element 59144170 Safety Element 59144188 Drums Bearing 13185756 Bearing 50269984 Wear Sleeve 59539064 Vibration Motor (DD-29) 13357322 Vibration Motor (DD-31HF/38HF) 59402537 V Ring Seal 59027755...
  • Page 161 RECOMMENDED SPARE PARTS SECTION 11 1000 2000 3000 Assembly Description Engine Shock Mount 59256982 Oil Cooler 59265033 Sandwich Mount 59259606 Oil Pressure Sender 58878000 Muffler 59268508 Radiator Hose, Lower 13353768 Radiator Hose, Top 13325204 Temperature Sender 59443408 Radiator Cap - Sealed 13400890 Frame Fuel Cap...
  • Page 162 SECTION 11 RECOMMENDED SPARE PARTS 1000 2000 3000 Assembly Description Miscellaneous Seat Belt 13342720 Battery Switch (EU models) 59271445 Dual Switch Seat Kit 13167945 Hood Grab Handle 54469390 Hood Strap 13207063 Hood Latch 13233242 Relay 58965377 Fuse Block 59434290 Fuse 5 Amp 59465591 Fuse 10 Amp 59325712...
  • Page 163 RECOMMENDED SPARE PARTS SECTION 11 1000 2000 3000 Assembly Description Backing Bar (47” Drum) 59272088 Backing Bar (49” Drum) 13171962 Backing Bar (52” Drum) 59272229 Backing Bar (54” Drum) 13209747 Rubber Pad 59225144 Plug Pipe 59579599 Hose Barb 59579607 Split Eye 13447289 13447297 Nozzle...
  • Page 164 SECTION 11 RECOMMENDED SPARE PARTS 1000 2000 3000 Assembly Description Vibration Valve Seal Kit 54507231 Steering Control Valve Seal Kit 54514666 Propulsion Pump Seal Kit 59051755 Optional Equipment Edge Compactor Ball Valve 58825498 Spinner Kit Spinner Kit 59199141 Backup Alarm Backup Alarm 54535844 Fuse, 10 Amp...
  • Page 165 RECOMMENDED SPARE PARTS SECTION 11 1000 2000 3000 Assembly Description Strobe Light 59083105 Bulb 59007450 Brake Light Fuse, 5 Amp 59465591 Low Fuel Alarm Solid State Encapsulated Module 59262469 + Designates parts that are to be replaced within the specified time intervals as stated in the maintenance schedule.
  • Page 166 SECTION 11 RECOMMENDED SPARE PARTS 11-8 DD-29/31HF/38HF Vibratory Asphalt Compactors...
  • Page 167 SUBJECT INDEX NUMERICS 10 HOUR OR DAILY ROUTINE MAINTENANCE DAILY PRECAUTIONS AFTER WORK ..4-18 DD-24/30/28HF/34HF SPECIAL TORQUE VAL- 5-13 1000 HOUR OR ANNUAL ROUTINE MAINTE- ........9-4 NANCE Decal Location .
  • Page 168 SUBJECT INDEX HYDRAULIC OIL REQUIREMENTS AND SPEC- NOTICE ....... . 1-3 IFICATIONS .
  • Page 169 SUBJECT INDEX STARTING MACHINE AND OTHER CHECKS/ VERIFICATIONS ..... . 4-8 Stopping ....... 1-9 Stopping the Machine .
  • Page 170 SUBJECT INDEX Index - 4 DD-29/31HF/38HF Vibratory Asphalt Compactors...
  • Page 171 The warranty statement is provided within the manual kit shipped with the machine.
  • Page 172 Ref. No. VOE21A1004089 English CPN 43924968 Printed in Sweden 2008-06 Volvo, Shippensburg...

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