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Manuals
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Volvo Manuals
Construction Equipment
DD29
Operator's manual
Volvo DD29 Operator's Manual
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Contents
Table of Contents
Troubleshooting
Bookmarks
Table of Contents
Table of Contents
Introduction
Procedure When Receiving the Machine
Identification Data
Machine Identification
Engine Identification
Instruction Manual Storage
General Information
Machine Description
Drums
Engine
Main Frame
Controls
Drum Water Spray System
Brakes
Serviceability
Rops/Seat Belt
Section 1 - Safety
Safety
Be Aware of Safety Information
Understand Signal Words
Overview
Warnings
General
Selection and Qualification of Personnel
Organizational Measures
Pre-Start Inspection
Safety Instructions Governing Operation
Starting
Operating
Stopping
Maintenance
Warning of Special Dangers
Transporting, Towing and Roading
Hazardous Substance Precaution
Safety Related Decals
U.s. Decals
Crush Area
Rollover
Improper Operation
Rotating Fan Blade
Hot Fluid Pressure
Check List
International Decals with Interpretation
Crush Area
Rollover
Improper Operation
Rotating Fan and Belt
Radiator
Check List
Section 2 - Symbol Identification
Symbol Identification
Machine Symbols
International Symbols
Section 3 - Operating Controls and Instruments
Operating Controls and Instruments
Articulation Lock Bar
Controls and Switch Locations
Controls and Switch Descriptions
Auto Vibration Switch
Drum Selector Switch
Auto/Manual Water Pump Switch
Emergency Stop Switch
Steering Wheel
Hourmeter
Indicator Lights
Brake Test Switch
Park Brake Switch
Horn
Ignition Switch
Water Flow Control
Engine Speed Control (Throttle)
Propulsion Control Lever
Vibration ON/OFF Switch
Suspension Seat
Options
Section 4 - Operating Instructions
Operating Instructions
General Information
Pre-Start Checks/Verifications
Starting Machine and Other Checks/Verifications
Operating the Machine
Operating Suggestions and Checks While Operating Machine
Moving the Machine (Propulsion Control)
Using Vibration Controls: Operating the Machine Using Auto Vibration
Using Vibration Controls: Operating the Machine Using Manual Vibration
Parking, Stopping and Shutting down the Machine
Parking the Machine
Stopping the Machine
Shutting down the Machine
Daily Precautions after Work
Mounting and Dismounting of Attachments
Movement of Machine between Work Sites
Loading the Machine under Its Own Power (Drive On) for Transporting
Securing the Machine to the Transporter (Tie-Down)
Towing the Machine: Models DD-29
Towing the Machine: Models DD-31Hf/DD-38Hf
Section 5 - Maintenance Instructions
Maintenance Instructions
General Maintenance Information
Prior to Conducting any Maintenance Work, Ensure that the Following Instructions Are Observed
Handling Fluids and Oil, Fuel Filters
Initial Break-In Maintenance
Maintenance Schedule
Routine Maintenance - as Required
Check Air Cleaner Connections and Ducts for Leaks
Checking and Removing the Air Cleaner Primary Element
Clean the Primary Air Cleaner Element
Replace the Air Cleaner Elements
Clean/Wash/Lubricate the Machine
Prior to Cleaning
After Cleaning
Torque Loose Bolted Connections
Check All Shock Mounts
10 Hour or Daily Routine Maintenance
Check Engine Oil Level
Check Engine Coolant Level, Clean Radiator and Oil Cooler
Check Air Cleaner
Check Air Cleaner Restriction Indicator
Check Fuel Level
Check Water Tank Level
Check Parking Brake
Clean Water Strainer
50 Hour or Weekly Routine Maintenance
Check Battery, Clean and Grease Terminals
Grease Articulation Pin Bearings
Grease Steering Cylinder Pin Bearings
Check Hydraulic Oil Level
Check Air Cleaner System Integrity and Filter Elements
Check Eccentric Oil Level
Check Engine Coolant Level
250 Hour or Quarterly Routine Maintenance
Change Engine Oil and Filter
Change Engine Fuel Filter Element and In-Line Fuel Filter
Purge Lube Carrier
Change Hydraulic Oil Filter
1000 Hour or Annual Routine Maintenance
Drain, Clean and Fill Hydraulic Oil Tank
Drain and Flush Water Tank and Spray Bars
Change Eccentric Lube
Drain and Flush Radiator, Replace Engine Coolant
Change Air Filter Elements
Clean Fuel Tank
Section 6 - Troubleshooting
Troubleshooting
Pre-Start Check
Engine will Not Start
Difficult Starting & Poor / Irregular Performance
Engine Makes Excessive Fumes
Engine Overheats - Stop Engine Immediately
Low Engine Oil Pressure - Red Warning Light Illuminates
Voltmeter Indicates Low or Negative Value
Fuse Troubleshooting
Section 7 - Technical Specifications
Technical Specifications
General Identification
Environmental Information
Machine Weights and Figures DD-29 / DD-31Hf
Machine Weights and Figures DD-38 Hf
MACHINE DIMENSIONS DD-29 and DD-31HF
Machine Dimensions DD-38 Hf
Section 8 - Fuel and Lubricant Specifications
Fuel and Lubricant Specifications
General Information
Service Functions
Fluid Capacities
Hydraulic Oil Requirements and Specifications
Lubricating Oil/Grease (Except Engine)
Extreme Pressure Multipurpose Lubricant
Extreme Pressure Multipurpose Grease
Synthetic Component Lubricant
Engine Lubricating Oil Specifications
Diesel Fuel Specifications
Hazardous Substance Precaution
Section 9 - Torque Specifications
Torque Specifications
Sae Torque Chart
Iso Metric Torque Chart
DD-29/31Hf/38Hf Special Torque Values
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Quick Links
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Controls
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Drum Water Spray System
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Ref. No. VOE21A1004089
English
CPN 43924968
Printed in Sweden 2008-05
CST
Volvo, Shippensburg
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Table of Contents
Troubleshooting
SECTION 6 - TROUBLESHOOTING
119
TROUBLESHOOTING
120
FUSE TROUBLESHOOTING
124
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This manual is also suitable for:
Dd31hf
Dd38hf
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