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Manuals and User Guides for Volvo DD29. We have
1
Volvo DD29 manual available for free PDF download: Operator's Manual
Volvo DD29 Operator's Manual (172 pages)
Brand:
Volvo
| Category:
Construction Equipment
| Size: 9.54 MB
Table of Contents
Table of Contents
3
Introduction
9
Procedure When Receiving the Machine
11
Identification Data
11
Machine Identification
11
Engine Identification
12
Instruction Manual Storage
12
General Information
13
Machine Description
13
Drums
13
Engine
14
Main Frame
14
Controls
14
Drum Water Spray System
14
Brakes
15
Serviceability
15
Rops/Seat Belt
15
Section 1 - Safety
17
Safety
18
Be Aware of Safety Information
18
Understand Signal Words
18
Overview
19
Warnings
19
General
19
Selection and Qualification of Personnel
20
Organizational Measures
20
Pre-Start Inspection
21
Safety Instructions Governing Operation
21
Starting
23
Operating
24
Stopping
25
Maintenance
25
Warning of Special Dangers
28
Transporting, Towing and Roading
28
Hazardous Substance Precaution
30
Safety Related Decals
31
U.s. Decals
32
Crush Area
32
Rollover
32
Improper Operation
33
Rotating Fan Blade
33
Hot Fluid Pressure
33
Check List
34
International Decals with Interpretation
35
Crush Area
35
Rollover
35
Improper Operation
35
Rotating Fan and Belt
36
Radiator
36
Check List
37
Section 2 - Symbol Identification
39
Symbol Identification
40
Machine Symbols
40
International Symbols
41
Section 3 - Operating Controls and Instruments
43
Operating Controls and Instruments
44
Articulation Lock Bar
44
Controls and Switch Locations
45
Controls and Switch Descriptions
47
Auto Vibration Switch
47
Drum Selector Switch
47
Auto/Manual Water Pump Switch
47
Emergency Stop Switch
47
Steering Wheel
47
Hourmeter
47
Indicator Lights
48
Brake Test Switch
48
Park Brake Switch
48
Horn
48
Ignition Switch
48
Water Flow Control
48
Engine Speed Control (Throttle)
49
Propulsion Control Lever
49
Vibration ON/OFF Switch
50
Suspension Seat
50
Options
50
Section 4 - Operating Instructions
51
Operating Instructions
52
General Information
52
Pre-Start Checks/Verifications
53
Starting Machine and Other Checks/Verifications
58
Operating the Machine
61
Operating Suggestions and Checks While Operating Machine
61
Moving the Machine (Propulsion Control)
62
Using Vibration Controls: Operating the Machine Using Auto Vibration
64
Using Vibration Controls: Operating the Machine Using Manual Vibration
65
Parking, Stopping and Shutting down the Machine
67
Parking the Machine
67
Stopping the Machine
67
Shutting down the Machine
68
Daily Precautions after Work
68
Mounting and Dismounting of Attachments
69
Movement of Machine between Work Sites
69
Loading the Machine under Its Own Power (Drive On) for Transporting
69
Securing the Machine to the Transporter (Tie-Down)
69
Towing the Machine: Models DD-29
70
Towing the Machine: Models DD-31Hf/DD-38Hf
72
Section 5 - Maintenance Instructions
77
Maintenance Instructions
78
General Maintenance Information
78
Prior to Conducting any Maintenance Work, Ensure that the Following Instructions Are Observed
78
Handling Fluids and Oil, Fuel Filters
79
Initial Break-In Maintenance
79
Maintenance Schedule
79
Routine Maintenance - as Required
81
Check Air Cleaner Connections and Ducts for Leaks
81
Checking and Removing the Air Cleaner Primary Element
81
Clean the Primary Air Cleaner Element
83
Replace the Air Cleaner Elements
85
Clean/Wash/Lubricate the Machine
87
Prior to Cleaning
88
After Cleaning
88
Torque Loose Bolted Connections
88
Check All Shock Mounts
89
10 Hour or Daily Routine Maintenance
89
Check Engine Oil Level
89
Check Engine Coolant Level, Clean Radiator and Oil Cooler
90
Check Air Cleaner
91
Check Air Cleaner Restriction Indicator
91
Check Fuel Level
92
Check Water Tank Level
93
Check Parking Brake
94
Clean Water Strainer
95
50 Hour or Weekly Routine Maintenance
96
Check Battery, Clean and Grease Terminals
96
Grease Articulation Pin Bearings
97
Grease Steering Cylinder Pin Bearings
97
Check Hydraulic Oil Level
98
Check Air Cleaner System Integrity and Filter Elements
99
Check Eccentric Oil Level
99
Check Engine Coolant Level
100
250 Hour or Quarterly Routine Maintenance
100
Change Engine Oil and Filter
101
Change Engine Fuel Filter Element and In-Line Fuel Filter
102
Purge Lube Carrier
104
Change Hydraulic Oil Filter
105
1000 Hour or Annual Routine Maintenance
107
Drain, Clean and Fill Hydraulic Oil Tank
107
Drain and Flush Water Tank and Spray Bars
109
Change Eccentric Lube
110
Drain and Flush Radiator, Replace Engine Coolant
111
Change Air Filter Elements
114
Clean Fuel Tank
116
Section 6 - Troubleshooting
119
Troubleshooting
120
Pre-Start Check
121
Engine will Not Start
121
Difficult Starting & Poor / Irregular Performance
122
Engine Makes Excessive Fumes
122
Engine Overheats - Stop Engine Immediately
123
Low Engine Oil Pressure - Red Warning Light Illuminates
123
Voltmeter Indicates Low or Negative Value
123
Fuse Troubleshooting
124
Section 7 - Technical Specifications
125
Technical Specifications
126
General Identification
126
Environmental Information
127
Machine Weights and Figures DD-29 / DD-31Hf
130
Machine Weights and Figures DD-38 Hf
132
MACHINE DIMENSIONS DD-29 and DD-31HF
134
Machine Dimensions DD-38 Hf
135
Section 8 - Fuel and Lubricant Specifications
137
Fuel and Lubricant Specifications
138
General Information
138
Service Functions
141
Fluid Capacities
142
Hydraulic Oil Requirements and Specifications
143
Lubricating Oil/Grease (Except Engine)
144
Extreme Pressure Multipurpose Lubricant
144
Extreme Pressure Multipurpose Grease
144
Synthetic Component Lubricant
145
Engine Lubricating Oil Specifications
146
Diesel Fuel Specifications
146
Hazardous Substance Precaution
147
Section 9 - Torque Specifications
149
Torque Specifications
150
Sae Torque Chart
150
Iso Metric Torque Chart
151
DD-29/31Hf/38Hf Special Torque Values
152
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