Banner iVu Plus TG Series Instruction Manual

Banner iVu Plus TG Series Instruction Manual

Ivu plus tg and color gen2 image sensors
Table of Contents

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iVu Plus TG and Color Gen2 Image Sensors
Instruction Manual
Original Instructions
179042 Rev. G
24 September 2019
©
Banner Engineering Corp. All rights reserved
179042

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Table of Contents
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Summary of Contents for Banner iVu Plus TG Series

  • Page 1 Plus TG and Color Gen2 Image Sensors Instruction Manual Original Instructions 179042 Rev. G 24 September 2019 © Banner Engineering Corp. All rights reserved 179042...
  • Page 2: Table Of Contents

    3.2 PC Requirements ...................................11 3.3 Dimensions ....................................12 3.4 Using iVu Gen1 and Gen2 Devices in the Same Application ......................15 3.5 Banner Engineering Corp. Software Copyright Notice ........................16 3.6 Additional Copyright Information ..............................16 3.7 Trademarks ....................................16 4 Installation Instructions ..............................17...
  • Page 3 iVu Plus TG and Color Gen2 Image Sensors 9.2.6 Rotation Range ..................................50 9.2.7 Edit Pattern ....................................50 9.2.8 Advanced ....................................50 9.2.9 Timeout ....................................50 9.3 Properties Menu ................................... 50 9.3.1 Inspection Name ................................... 50 9.3.2 Inspection ID ..................................51 9.3.3 Motion ....................................
  • Page 4 iVu Plus TG and Color Gen2 Image Sensors 13.3 Configuring a Blemish Sensor ..............................82 13.4 Configuring a Match Sensor ................................ 84 13.4.1 Remote Teach ..................................87 13.5 Configuring a Sort Sensor ................................87 13.6 Configuring Motion ..................................89 13.6.1 Number of Edges .................................
  • Page 5 18.2.3 How to Set or Modify a Device Name using the Emulator ....................236 18.2.4 How to Reset the Device Password ...........................237 18.3 Contact Us ....................................237 18.4 Banner Engineering Corp Limited Warranty ..........................237 18.5 FCC Part 15 and CAN ICES-3 (A)/NMB-3(A) ..........................238...
  • Page 6: Product Description

    iVu Plus TG and Color Gen2 Image Sensors 1 Product Description The iVu Plus TG and Color Gen2 Image Sensors are used to monitor parts for type, size, orientation, shape, location, and color or color variations. The device can be set up and monitored using an integrated or remote touchscreen display with no PC required.
  • Page 7 iVu Plus TG and Color Gen2 Image Sensors Table 2: iVu Models with a Remote Display Ring Light Micro Video Lens Options (Focal Length) C-Mount Options Lens Options 4.3 mm 6 mm 8 mm 12 mm 16 mm 25 mm None IVU2PRGX04 IVU2PRGX06...
  • Page 8: Overview

    Remote display models: The remote touchscreen display is not required for normal device operation, however, it is needed to configure the device and to monitor inspections. If an integrated ring light is not used, another light source is needed. Various lights are available from Banner Engineering. Operating in external trigger mode requires a triggering source.
  • Page 9: Sensor Types

    iVu Plus TG and Color Gen2 Image Sensors Figure 3. System Menu Figure 2. Select Type Screen Note: Switch between Live Mode and Demo Mode any time by going to Main Menu > System > Mode. 2.4 Sensor Types The iVu includes the following types: Sensor Type Description Area Menu...
  • Page 10: Communication Channels

    iVu Plus TG and Color Gen2 Image Sensors 2.8 Communication Channels The iVu supports up to four communications channels: • Command Channel—A bi-directional communication protocol that currently supports ASCII and enables other devices to remotely control the iVu and access device information and inspection results •...
  • Page 11: Specifications And Requirements

    iVu Plus TG and Color Gen2 Image Sensors 3 Specifications and Requirements 3.1 Specifications Power Connection Exposure Time 12-pin M12/Euro-style male connector; accessory cable 0.1 ms to 1.049 s required for operation Imager USB 2.0 Host 1/3 inch CMOS 752 × 480 pixels; color or grayscale, depending 4-pin M8/Pico female connector;...
  • Page 12: Dimensions

    iVu Plus TG and Color Gen2 Image Sensors 3.3 Dimensions Micro Video Lens Dimensions 18,4 [.73] [.59] 81,2 [3.20] 51,5 [2.03] 79,2 95,3 [3.12] [3.75] 33,5 [1.32] 19,5 [.77] [.55] [.26] [1.38] Figure 4. Micro Video Lens, Remote Display Models www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 13 iVu Plus TG and Color Gen2 Image Sensors 18,4 [.73] [.59] 81,2 57,9 [3.20] 51,5 [2.28] [2.03] 43,7 79,2 95,3 [1.72] [3.12] [3.75] 19,5 [.77] [.55] [.26] [1.38] Figure 5. Micro Video Lens, Integrated Display Models All measurements are listed in millimeters [inches], unless noted otherwise. www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 14 iVu Plus TG and Color Gen2 Image Sensors C-Mount Lens Dimensions C-Mount Lens Covers Figure 6. C-Mount Lens, Remote Display Models www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 15: Using Ivu Gen1 And Gen2 Devices In The Same Application

    iVu Plus TG and Color Gen2 Image Sensors C-Mount Lens Covers Figure 7. C-Mount Lens, Integrated Display Models All measurements are listed in millimeters [inches], unless noted otherwise. 3.4 Using iVu Gen1 and Gen2 Devices in the Same Application Generation 1 and Generation 2 iVu devices can be used in the same application, however steps must be taken to ensure compatibility.
  • Page 16: Banner Engineering Corp. Software Copyright Notice

    Banner and its affiliates and channel partners do not warrant that the services are secure, free from bugs, viruses, interruption, errors, theft or destruction.
  • Page 17: Installation Instructions

    4.1 Mount the iVu www.bannerengineering.com The iVu requires a bracket for mounting. Brackets are available from Banner Engineering. See The brackets allow the iVu to be mounted either perpendicular to the part or at an adjustable angle. 1. Position the iVu on the bracket.
  • Page 18: Installing A Filter On An Ivu

    iVu Plus TG and Color Gen2 Image Sensors Pin # Wire Color Description Direction Blue Common (Signal Ground) Input Ready Output Orange Output 3 Output Light Blue RS-232 TX Output Black RS-232 Signal Ground Output Violet RS-232 Rx Input 4.3 Installing a Filter on an iVu Installing a Filter on the Micro Video Lens Model To install a filter on the iVu with Micro Video Lens, use the illustration as a guide and follow the steps listed below.
  • Page 19: Install The Software

    iVu Plus TG and Color Gen2 Image Sensors 5. Place the filter into the filter cap and press the cap onto the lens. 6. After the filter is installed, place the focusing window back into the housing while inserting the locking clip into the groove as shown.
  • Page 20: Vision Manager

    iVu Plus TG and Color Gen2 Image Sensors 5 Vision Manager Connect to the iVu using Vision Manager PC Software to control the device remotely. After connecting to the device, the interface displays on the Sensor tab. Use the interface in the same manner as the iVu display. Vision Manager is not required to configure or run the iVu.
  • Page 21: Home Screen

    iVu Plus TG and Color Gen2 Image Sensors Home Screen Home screen provides access to connect to a sensor or emulator, update firmware, and view sensor and Vision Manager software information. The following are available from the Home screen: • Sensor Neighborhood •...
  • Page 22 iVu Plus TG and Color Gen2 Image Sensors Figure 15. Active Sensors Tab To connect to a sensor, click next to the desired sensor. To disconnect from a sensor, click To view or change sensor Status, MAC Address, Sensor Name, IP Address, Subnet Mask, and Gateway, click To add the sensor to a Favorites Group, click .
  • Page 23: Sensor Maintenance

    iVu Plus TG and Color Gen2 Image Sensors To remove a group and all the sensors within the group, click the across from the group name. Network Adapters Tab Use the Network Adapters tab on Sensor Neighborhood to view the network adapters that the system searches to find sensors.
  • Page 24: Emulators

    1. Copy the .bmp files into the InspLog folder in the corresponding iVu emulator folder. For example, copy .bmp files to C:\Users\Public\Documents\Banner Vision Manager\iVu Series\ [iVu model]\InspLog. Note: Remove any existing .bmp or Log files in that folder to avoid confusion. The iVu Emulator automatically runs all .bmp/.log files sequentially according to filename.
  • Page 25: About

    Plus TG and Color Gen2 Image Sensors Note: Banner does not recommend setting up inspections using these 8-bit grayscale images because you will need to modify the configuration after loading it on the iVu on the line. A better choice is to set up the inspection on the iVu Emulator using the Inspection Logs from the iVu.
  • Page 26: Getting Started

    Capture the shape and form of the target object with lighting that optimizes its contrast and separates it from the background. Depending on the target, this may mean the integral ring light is not the best choice and other Banner lights should be considered. •...
  • Page 27 iVu Plus TG and Color Gen2 Image Sensors Figure 23. Focus Screen 5. If you have an iVu color model, perform the white balance procedure to adjust the intensities of the color in the image so that the colors most closely match the actual objects. a.
  • Page 28: Add A New Inspection

    iVu Plus TG and Color Gen2 Image Sensors C-Mount Lens Lens Enclosure Retainer Ring Filter Filter Retainer Ring Tool Figure 26. C-Mount Lens Model Components Note: The retainer ring (C) and filter (D) are optional. Filter kits are available separately. 6.2 Add a New Inspection Note: The iVu supports multiple inspections that facilitate storing and controlling up to 30 inspections of different sensor types.
  • Page 29: Trigger Modes

    iVu Plus TG and Color Gen2 Image Sensors 3. Click the yellow arrow to enter a custom inspection name, if desired. Figure 28. New Inspection Screen 4. Click Done. The newly created inspection will now be the currently running inspection. 6.3 Trigger Modes The iVu has five trigger modes that determine how the device captures and processes images: •...
  • Page 30 iVu Plus TG and Color Gen2 Image Sensors 2. Select the desired inspection and click Start Running. Figure 31. Running [Inspection Name] Screen www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 31: Device Home Screen

    iVu Plus TG and Color Gen2 Image Sensors 7 Device Home Screen Use the Home screen on the iVu display to monitor inspections and to configure the iVu. Typically, the part being inspected is centered on the screen with the feature of interest bounded by the Region of Interest (ROI), a rectangle as shown below. The ROI can be rotated and resized, and is highlighted when selected for adjustment.
  • Page 32: Inspection Statistics

    iVu Plus TG and Color Gen2 Image Sensors Figure 34. Home Screen Without Annotations 7.1.3 Inspection Statistics Click Display Mode to access the Inspection Statistics. The Inspection Statistic mode has three screens: • History • Inspection Result • Inspection Inputs Click the arrows to access the other screens.
  • Page 33 iVu Plus TG and Color Gen2 Image Sensors Figure 36. History Screen Inspection Inputs The Inspection Input screen lists the sensor settings. Use this screen to verify what inspection input settings were used on the latest inspection. Click + to expand the inspection information, or – to collapse the inspection information. Use the right arrows as a shortcut go to a sensor setting screen.
  • Page 34: Device Main Menu

    iVu Plus TG and Color Gen2 Image Sensors 8 Device Main Menu The Main Menu has four sections: • Inspection—Modify inspection settings • Imager—Run the Auto Exposure routine and adjust functions such as exposure, gain, and strobe • Logs—Configure and view System and Inspection Logs •...
  • Page 35: Icon Reference

    iVu Plus TG and Color Gen2 Image Sensors Auto Exposure Imager Mode Live System Exposure Demo Gain Trigger Save to USB Configuration Focus Load from USB External Strobe Reset to Defaults Information Internal Lock Device Connection Communications Ethernet I/O Resolution Grayscale models only Serial I/O Status...
  • Page 36 iVu Plus TG and Color Gen2 Image Sensors Icon Description The Display Annotations icon is one of three icons in the upper-left corner of the display while monitoring inspections on the Home screen. Click this icon to highlight features that the sensor finds. The Hide Annotations icon is one of three icons in the upper-left corner of the display while monitoring inspections on the Home screen.
  • Page 37: Display Icons

    iVu Plus TG and Color Gen2 Image Sensors 8.1.2 Display Icons Icon Description The Inspection Passed icon is located in the upper-left of the display. This icon indicates that the last inspection passed the test conditions. One of the possible Inspection Failed icons located in the upper-left of the display. This icon indicates that the last inspection failed.
  • Page 38: Device Inspection Menu

    iVu Plus TG and Color Gen2 Image Sensors 9 Device Inspection Menu Main Menu > Inspection Adjust settings for an inspection using the Inspection menu icon, located on the Main Menu. Each type of sensor has specific settings that are available. The Inspection Menu is also where stored inspections can be managed. Figure 40.
  • Page 39: Blemish Menu

    iVu Plus TG and Color Gen2 Image Sensors Figure 42. Area Menu ROI and Mask Main Menu > Inspection > Sensors > [Sensor Type] > ROI and Mask Sensor Type in the menu path above refers to the sensor you are configuring or updating. Note: The Region of Interest (ROI) is the user-defined area on the screen that the sensor analyzes.
  • Page 40 iVu Plus TG and Color Gen2 Image Sensors Use a Blemish sensor to find flaws on a part (for example, scratches on a disc), or to make sure that a feature exists on a part. Although verifying whether a feature is present on a part is more commonly an Area sensor application, a Blemish sensor may be a better option when dealing with variable materials or uneven lighting.
  • Page 41: Match Menu

    iVu Plus TG and Color Gen2 Image Sensors The Minimum Pass Count is the minimum number of pixels expected to fall within the specified criteria. The Maximum Pass Count is the maximum number of pixels expected to fall within the specified criteria. These settings are used to determine the pass or fail result of the inspection.
  • Page 42: Sort Menu

    iVu Plus TG and Color Gen2 Image Sensors Pass Count Main Menu > Inspection > Sensors > [Sensor Type] > Pass Count The Minimum Pass Count is the minimum number of parts, labels, or features expected to fall within the specified criteria. The Maximum Pass Count is the maximum number expected to fall within the specified criteria.
  • Page 43: Average Color Menu

    iVu Plus TG and Color Gen2 Image Sensors Saved Patterns Main Menu > Inspection > Sensors > Sort > Saved Patterns Use the Saved Patterns screen to save a taught pattern to an empty pattern storage location or to overwrite an existing pattern.
  • Page 44 iVu Plus TG and Color Gen2 Image Sensors RGBI Color Space Options HSI Color Space Options • ROI and Mask • ROI and Mask • Intensity Range • Intensity Range • Color Space • Color Space • Pass Red— Pass Color: Red, Green, Blue (p.
  • Page 45 iVu Plus TG and Color Gen2 Image Sensors • Red—The average of the red color component, represented as a number from 0 to 255. Fully saturated red is a [255, 0, 0]. • Green—The average of the green color component, represented as a number from 0 to 255. Fully saturated green is a [0, 255, 0].
  • Page 46: Color Compare Menu

    iVu Plus TG and Color Gen2 Image Sensors Use the sliders to set the desired hue standard deviation range. The range is from 0 to 180. Standard deviation tests the variance of color. The greater the range of colors of the pixels within the ROI, the higher the standard deviation will be.
  • Page 47: Color Area Menu

    iVu Plus TG and Color Gen2 Image Sensors Color Tolerance Main Menu > Inspection > Sensors > ColorCmp > Color Tolerance Use Color Tolerance to adjust the maximum acceptable difference (in %) between the taught color and the color detected in the live image.
  • Page 48: Motion Menu

    iVu Plus TG and Color Gen2 Image Sensors Color Select Main Menu > Inspection > Sensors > ColorArea > Color Select Use Color Select to select the color the Color Area sensor looks for. Click Color Selector then click the desired color in the ROI.
  • Page 49: Number Of Edges

    iVu Plus TG and Color Gen2 Image Sensors Figure 49. Motion Menu when Motion is set to Edge Figure 50. Motion Menu when Motion is set to Match 9.2.1 Number of Edges Main Menu > Inspection > Motion > Number of Edges Number of Edges is available when Motion is set to Edge.
  • Page 50: Rotation Range

    iVu Plus TG and Color Gen2 Image Sensors 9.2.6 Rotation Range Main Menu > Inspection > Motion > Rotation Range Rotation Range is available when Motion is set to Match. Rotation Range sets the expected rotation of parts or labels during an inspection. For example, a value of 45 means that the part may rotate 45 degrees in either direction from the reference part and still pass.
  • Page 51: Inspection Id

    iVu Plus TG and Color Gen2 Image Sensors The Inspection Name screen displays the name of the current inspection. Edit the name of the inspection on this screen. 9.3.2 Inspection ID Main Menu > Inspection > Properties > Inspection ID Click the dropdown arrow to view a list of IDs assigned to all inspections on this device.
  • Page 52: Startup

    iVu Plus TG and Color Gen2 Image Sensors Figure 53. Add New Screen Figure 54. New Inspection Screen 9.4.3 Startup Main Menu > Inspection > Stored Inspections > Startup Click Startup to select the inspection to use as the startup inspection. The selected inspection automatically starts after the iVu powers up.
  • Page 53: Device Imager Menu

    iVu Plus TG and Color Gen2 Image Sensors 10 Device Imager Menu Main Menu > Imager The Imager menu icon is on the Main Menu, and lists parameters that affect the characteristics of the captured image. Use Imager menu to access the auto exposure routine, manually adjust exposure and gain, set trigger and strobe options, as well as set the size of the Field of View (FOV).
  • Page 54: Trigger

    iVu Plus TG and Color Gen2 Image Sensors Figure 57. Gain Screen Note: This feature is not effective on the emulator. 10.4 Trigger Main Menu > Imager > Trigger A trigger is a signal that tells the iVu to capture an image and inspect it. Five trigger options are available: •...
  • Page 55: Strobe Menu

    iVu Plus TG and Color Gen2 Image Sensors Figure 59. Focus Screen 10.6 Strobe Menu Main Menu > Imager > Strobe The Internal Strobe configures the operation of the integrated ring light. The External Strobe configures the operation of an external light.
  • Page 56: Adjust The Field Of View (Grayscale Models Only)

    iVu Plus TG and Color Gen2 Image Sensors 10.7.1 Adjust the Field of View (Grayscale Models only) Select the resize icons to adjust the FOV. After pressing the back button, the Imager menu FOV button updates to say "Custom" to indicate that a custom FOV is in use. Figure 61.
  • Page 57: White Balance

    iVu Plus TG and Color Gen2 Image Sensors Figure 64. Resolution Screen Coarse resolution has a maximum FOV of 376×240 pixels, and Fine resolution has a maximum FOV of 752×480 pixels. Fine resolution has four times more pixels than Coarse resolution. Inspection performance may be affected when using Fine resolution, depending on the application.
  • Page 58: Device System Menu

    iVu Plus TG and Color Gen2 Image Sensors 11 Device System Menu Main Menu > System The System menu icon is on the Main Menu, and is used to manage the iVu device. From the System menu, select the Mode, update the device firmware, back up or restore the device configuration, and perform other general system level operations.
  • Page 59: Save To Usb

    iVu Plus TG and Color Gen2 Image Sensors 11.2.1 Save to USB Main Menu > System > Configuration > Save to USB The Save to USB screen allows the device configuration to be saved to a USB flash drive. The saved configuration information can be used as a backup or to clone configuration information for other devices.
  • Page 60: Communications Menu

    The device can be locked with or without a password. If a password is not used, click Unlock Device to unlock the device. When a password is used, it must be 4 digits entered using the keypad. If the password is lost, contact Banner Engineering to obtain a Reset Key.
  • Page 61: Serial I/O

    iVu Plus TG and Color Gen2 Image Sensors Ethernet I/O Status Main Menu > System > Communications > Ethernet I/O > Status Use the Ethernet I/O Status screen to verify that the Ethernet wiring is correct. In addition to determining whether the link has been established, incoming and outgoing traffic can be monitored.
  • Page 62 iVu Plus TG and Color Gen2 Image Sensors ™ The iVu device can be controlled or monitored over Industrial Ethernet using Ethernet/IP , Modbus/TCP, PCCC, or ® PROFINET protocols. This document will help you to set up the iVu in the desired configuration and provide you with information you will need to connect to the master device (PLC, HMI, etc.).
  • Page 63 iVu Plus TG and Color Gen2 Image Sensors WORD # WORD NAME Data Type Command Status 16-bit integer Command Response Int16 16-bit integer 173-174 Command Response Int32 32-bit integer 175-176 Command Response Float Float 177-178 Command Response Length 32-bit integer 179-228 Command Response Data 100-Byte Array...
  • Page 64 iVu Plus TG and Color Gen2 Image Sensors Sensor Specific Data Sensor Location Sort Pattern 9 Count 16-bit integer Sort Pattern 10 Count 16-bit integer Sort Minimum Percent Match 16-bit integer Sort Maximum Percent Match 16-bit integer Table 11: Average Color Sensor ID = 6 Sensor-Specific Data Data Size Average Red...
  • Page 65: Command Channel

    iVu Plus TG and Color Gen2 Image Sensors Table 14: I/O Assembly Instance 101 (0×65): CUSTOM MAP WORD # WORD NAME Data Type Input and Output Flags Bits Input Bits ACK Register (see (p. 140)) 16-bit integer Output Bits Register (see Input and Output Flags Bits (p.
  • Page 66: Data Export Menu

    iVu Plus TG and Color Gen2 Image Sensors Figure 74. Command Channel Menu Connection Main Menu > System > Communications > Command Channel > Connection Use the Connection screen to enable or disable the Command Channel. Figure 75. Connection Screen Delimiters Main Menu >...
  • Page 67 iVu Plus TG and Color Gen2 Image Sensors Figure 77. Data Export Menu Connection Main Menu > System > Communications > Data Export > Connection Use the Connection screen to enable or disable the Data Export. Data To Export Main Menu > System > Communications > Data Export > Data To Export Use the Data To Export screen to determine the information included in a data export.
  • Page 68: Image Export

    iVu Plus TG and Color Gen2 Image Sensors Figure 79. Output Format Screen Data Export Advanced Main Menu > System > Communications > Data Export > Advanced During the Data and Image export operation, the iVu output channels might become full. This can occur if the iVu is producing export data (frames) faster than the data can be exported from the device or faster than the client is reading the channel export data (due to bandwidth limitations).
  • Page 69: Discrete I/O Menu

    iVu Plus TG and Color Gen2 Image Sensors Image Export Advanced Main Menu > System > Communications > Image Export > Advanced During the Data and Image export operation, the iVu output channels might become full. This can occur if the iVu is producing export data (frames) faster than the data can be exported from the device or faster than the client is reading the channel export data (due to bandwidth limitations).
  • Page 70: Input Pullup

    iVu Plus TG and Color Gen2 Image Sensors Figure 83. Input Polarity Screen 11.6.2 Input Pullup Main Menu > System > Discrete I/O > Input Pullup By default, the Input Pullup is disabled. If the device used to trigger and remote teach the iVu is a NPN device, enable Input Pullup here if that device does not have its own pullup resistor.
  • Page 71: Display Settings

    iVu Plus TG and Color Gen2 Image Sensors Figure 85. Output # Screen When either Sensor Pass or Sensor Fail is selected, additional settings become available as shown in Figure 86 (p. 71). Figure 86. Output # Screen with Additional Settings Click the yellow arrow to access the Select Sensor screen.
  • Page 72: Fail Hold Time

    iVu Plus TG and Color Gen2 Image Sensors 11.7.1 Fail Hold Time Main Menu > System > Display Settings > Fail Hold Time The Fail Hold Time determines how long a failed image is shown on the display so that you can see what failed. The iVu continues to process any triggers and the inspection continues normally.
  • Page 73: Firmware Update

    Use the Firmware Update screen to load the latest device firmware. The Firmware Update screen lists the firmware versions it finds in the BANNER\FIRMWARE folder on the USB flash drive. When you receive a firmware update from Banner Engineering, be sure to put it in the BANNER\FIRMWARE folder on the USB flash drive.
  • Page 74: Ivu Output Waveforms

    iVu Plus TG and Color Gen2 Image Sensors Note: Table 16: Required iVu Input Signal Voltage < 2 V dc +10 V dc to 30 V dc Note: If the device used to trigger or remote teach the iVu is a sinking device, these are the options regarding the use of a pull-up resistor: Option 1: Put a pull-up resistor, rated approximately 1 kΩ, between the device's positive (+) voltage and the device's input as shown below.
  • Page 75 iVu Plus TG and Color Gen2 Image Sensors Function Ready Outputs 1, 2, and 3 (Pass) (Fail) (Pass) (Set as Active Pass) Outputs 1, 2, and 3 (Pass) (Pass) (Fail) (Set as Active Fail) Strobe Out (Configure as External & Expose Based) Figure 90.
  • Page 76: Device Logs Menu

    iVu Plus TG and Color Gen2 Image Sensors 12 Device Logs Menu Main Menu > Logs The Logs menu icon is on the Main Menu, and is used to set up, view, and save Inspection Logs, Communication Logs, and System Logs. Figure 91.
  • Page 77: Setup

    iVu Plus TG and Color Gen2 Image Sensors Use the Frame screen to debug an inspection. The screen shows one inspection in read-only mode. Click the upper-left icon to cycle through views: image with annotations, image without annotations, and inspection statistics. When in the Statistics view, the table title has arrows to switch between the Inputs and the Results of the inspection.
  • Page 78: Communication Logs Menu

    iVu Plus TG and Color Gen2 Image Sensors 12.3 Communication Logs Menu Main Menu > Logs > Communication Logs The Communication Log contains logs for the four communications channels: Industrial Ethernet, Command Channel, Data Export, and Image Export. The following features are available for each of the logs: •...
  • Page 79: Image Export Log

    iVu Plus TG and Color Gen2 Image Sensors Figure 97. Command Channel Logs Screen 12.3.3 Image Export Log Main Menu > Logs > Communication Logs > Image Export The Image Export log is an output log; there is no receive (input) activity. Image Export is only available over Ethernet. When Image Export is enabled, the log shows an Enabled entry that indicates the port is being monitored.
  • Page 80: Configuring Sensors

    From the Home screen, click inside the Region of Interest (ROI). The ROI is the visual area indicated by a dotted line on the inspection. In the Demo mode this is the Banner Engineering logo. The dotted line becomes bold and has rotation and size Inspection Name changes to a black button called Sensor Name .
  • Page 81 iVu Plus TG and Color Gen2 Image Sensors Figure 100. Adjust the ROI Note: When running an Area inspection, the sensor finds objects only within the ROI. 4. Click the [Sensor Name] to open the sensor parameters menu. Figure 101. Open the Parameters Menu 5.
  • Page 82: Configuring A Blemish Sensor

    2. Center the part to be tested in the Field of View (FOV). 3. Adjust the Region of Interest (ROI) so that it surrounds the feature of interest. In the Demo example, the feature of interest includes the two irregular shapes below the Banner logo. Figure 105. Adjust the ROI...
  • Page 83 iVu Plus TG and Color Gen2 Image Sensors 4. Click the [Sensor Name] to open the sensor parameters menu. Figure 106. Parameters Menu 5. Set the sensor parameters. • Adjust the Sensitivity parameter. Use Sensitivity to fine-tune how sensitive the sensor is to finding blemish or other edges within the ROI. The sensitivity value helps account for light variations that might affect how well the sensor detects edges on inspected parts.
  • Page 84: Configuring A Match Sensor

    3. Adjust the Region of Interest (ROI) so that it surrounds the feature of interest. In the Demo example, the feature of interest is the Banner logo.The ROI type can be rectangular, elliptical, or circular. Figure 112. Adjust the ROI...
  • Page 85 iVu Plus TG and Color Gen2 Image Sensors Note: If Search ROI is enabled (Main Menu > Inspection > Sensors > Match > Advanced), the Teach ROI appears in blue. 4. Click Teach to teach the sensor this good reference part. Figure 113.
  • Page 86 iVu Plus TG and Color Gen2 Image Sensors Figure 116. Percent Match Screen Note: When running a Match inspection with annotations enabled, the sensor highlights in green any pattern matches that meet or exceed the value specified for Percent Match. Patterns that are below the specified value for Percent Match (down to approximately 20%), or out of the Rotation Range (see below), are colored yellow.
  • Page 87: Remote Teach

    iVu Plus TG and Color Gen2 Image Sensors Note: Rotations Range and Percent Match work together. The higher the Percent Match, the lower the Rotation Range to pass. In the previous example a 99% match is too high for any rotation. In the next graphic the Percent Match has been lowered to 92% which still fails a missing letter.
  • Page 88 iVu Plus TG and Color Gen2 Image Sensors 1. Begin the setup with good parts. 2. Center the first part to be tested in the Field of View (FOV). 3. For the first part, adjust the Region of Interest (ROI) so that it surrounds the feature of interest. Figure 121.
  • Page 89: Configuring Motion

    iVu Plus TG and Color Gen2 Image Sensors 10. Test a complete range of good and bad samples to make sure that the sensor accepts good parts and rejects bad parts. 11. To complete the Sort application setup, adjust the trigger setting as appropriate for the application. 13.6 Configuring Motion Main Menu >...
  • Page 90: Teach Roi Type

    3. Adjust the Region of Interest (ROI) so that it surrounds the feature of interest. In the Demo example, the ROI covers the Banner logo, even when the logo is rotated. 4. Click the [Sensor Name] to open the sensor parameters menu.
  • Page 91: Configuring A Color Compare Sensor

    2. Center the part to be tested in the Field of VIew (FOV). 3. Adjust the Region of Interest (ROI) so that it surrounds the feature of interest. In the Demo example, the ROI covers the Banner logo, even when the logo is rotated. 4. Click Teach. The sensor learns the color.
  • Page 92 iVu Plus TG and Color Gen2 Image Sensors Figure 130. Teach Successful 5. Click the [Sensor Name] to open the sensor parameters menu. Figure 131. Open the Parameters Menu 6. Set the sensor parameters. • Adjust the Color Tolerance parameter. Use Color Tolerance to adjust the maximum acceptable difference (in %) between the taught color and the color detected in the live image.
  • Page 93: Configuring A Color Area Sensor

    iVu Plus TG and Color Gen2 Image Sensors 13.9 Configuring a Color Area Sensor 1. Begin the setup with a good part. 2. Center the part to be tested in the Field of View (FOV). 3. Adjust the Region of Interest (ROI) so that it surrounds the feature of interest. In the Demo example, the feature of interest is the pink text, "iVu Color".
  • Page 94: Configuring Multiple Sensors In The Inspection

    iVu Plus TG and Color Gen2 Image Sensors • Set the Pass Count parameter. The Minimum Pass Count is the minimum number of parts, labels, or features expected to fall within the specified criteria. The Maximum Pass Count is the maximum number expected to fall within the specified criteria.
  • Page 95 iVu Plus TG and Color Gen2 Image Sensors Figure 140. Sensors Screen 1. Click Add a Sensor to display the list of sensor types that can be added into the inspection. Figure 141. Add a Sensor Screen 2. Click Add to add the selected sensor. Figure 142.
  • Page 96: Configuring A Mask

    iVu Plus TG and Color Gen2 Image Sensors Icon Function Move the selected sensor down in the execution order Edit the name of the selected sensor Delete the selected sensor After all of the sensors are configured as required for the application, the inspection Pass/Fail criteria is determined by considering the results of the individual sensors.
  • Page 97 iVu Plus TG and Color Gen2 Image Sensors Figure 146. Mask (in blue) 8. To change the shape of the mask ROI, click , and to cycle through the shape options. 9. Adjust the mask ROI as appropriate for the application. 10.
  • Page 98: Communications Guide

    iVu Plus TG and Color Gen2 Image Sensors 14 Communications Guide 14.1 iVu Plus Communication Summary of Ethernet and Serial The iVu communicates with other devices via Ethernet or a UART serial communications port (RS-232). To establish an Ethernet connection to the iVu, configure the external device with the correct IP address and TCP port. To use the serial communications connection, configure the port settings for baud rate, data bits, parity, and stop bits on the iVu to match the settings of the external device.
  • Page 99: Data Export

    iVu Plus TG and Color Gen2 Image Sensors do trigger\x0D\x0A OK\x0D\x0A Control Device, such as a PLC, PC program, or a terminal Response Frame Request Frame iVu Device The following are some of the functionality available via the command channel: •...
  • Page 100 iVu Plus TG and Color Gen2 Image Sensors • Pass/Fail Output • Inspection Name • Sensor Result ◦ Name Pass/Fail ◦ Table 18 Sensor Result (see (p. 100) for additional information) ◦ • Inspection Time (ms) Table 18: Sensor Results Sensor Type Data to Export Sensor Type...
  • Page 101: Image Export

    iVu Plus TG and Color Gen2 Image Sensors 14.1.5 Image Export Image export is only supported on Ethernet ports. Inspection images are in bitmap (.bmp) format and are the same size as the current Field of View (FOV) setting. The images represent all the data in a full FOV. Each exported image is comprised of a header (64 bytes) followed by the image data.
  • Page 102 iVu Plus TG and Color Gen2 Image Sensors Windows XP 1. Open Network Properties on the Windows XP PC (right-click on the Network Neighborhood icon). 2. On the Local Area Connection, right-click on Properties. 3. In the dialog, click Internet Protocol (TCP/IP) and click Properties. Figure 151.
  • Page 103 iVu Plus TG and Color Gen2 Image Sensors Figure 153. Local Area Connection Properties Screen 5. In Internet Protocol (TCP/IPv4) Properties, select Use the following IP address. 6. Make sure that the IP address is 192.168.0.2, and the subnet mask is 255.255.255.0. Figure 154.
  • Page 104 iVu Plus TG and Color Gen2 Image Sensors Figure 156. Connection Screen b. Configure the field and end-of-frame delimiters. Go to Main Menu > System > Communications > Command Channel > Delimiters. Figure 157. Delimiters Screen Valid end-of-frame delimiters are: <comma>, <colon>, <semicolon>, <CR>, <CR><LF>, <LF><CR>, or <ETX>.
  • Page 105 iVu Plus TG and Color Gen2 Image Sensors Figure 159. Data to Export Screen c. Go to Main Menu > System > Communications > Data Export > Output Format and select the Start String, Delimiter, and End String. Figure 160. Output Format Screen d.
  • Page 106: Setting Up Serial Communications

    iVu Plus TG and Color Gen2 Image Sensors 14.2.2 Setting Up Serial Communications 1. Electrically connect the control device and the iVu device. On the iVu, the pins/wire colors used for serial communications via RS-232 are shown in the following table. Table 19: iVu RS-232 Connections Pin # Wire Color...
  • Page 107 iVu Plus TG and Color Gen2 Image Sensors d. Verify that the iVu receives and transmits data correctly. 4. Enable Data Export over the serial connection. a. Go to Main Menu > System > Communications > Data Export > Connection and select Serial I/O from the drop-down.
  • Page 108: Testing And Troubleshooting Ivu Communications

    iVu Plus TG and Color Gen2 Image Sensors During the Data and Image export operation the sensor's output channels might become full. This can occur if the sensor is producing export data (frames) faster than the data can be exported from the device (due to bandwidth limitations) or faster than the client is reading the channel export data.
  • Page 109: Ethernet I/O

    iVu Plus TG and Color Gen2 Image Sensors • When a client closes the connection, a log entry indicates that the channel is no longer being listened to 14.3.2 Ethernet I/O Ethernet I/O Status Use the Ethernet I/O Status screen to verify that the Ethernet wiring was correctly set up. In addition to determining if the link has been established, incoming and outgoing traffic can be monitored.
  • Page 110 iVu Plus TG and Color Gen2 Image Sensors Verifying Basic Receive Functionality Use the following instructions to verify that the iVu can receive request frames from the requesting device: 1. On the iVu, go to Main Menu > System > Communications > Serial I/O > Port Status . Figure 172.
  • Page 111: Command Channel Primer

    iVu Plus TG and Color Gen2 Image Sensors 14.4 Command Channel Primer 14.4.1 Command Channel Commands All iVu command channel request command frames use the following syntax: >> command group item value<EOF> Notes <EOF> is the end-of-frame delimiter. See below for a description. All commands are in ASCII and are case-insensitive.
  • Page 112: Conventions Used For Examples

    << OK\x0D\x0A << "Banner Engineering Corp."\x0D\x0A 14.4.3 Examples How to Trigger the iVu and Retrieve Inspection Data using the Command Channel This example is based on a sort inspection. To trigger the iVu and retrieve inspection data, do the following: 1.
  • Page 113: Command Channel Reference

    iVu Plus TG and Color Gen2 Image Sensors 5. Get the pattern names that are stored in the iVu device. >> get sort_result patternnames\x0D\x0A << OK\x0D\x0A << "pattern_1","pattern_2"x0D\x0A How to Execute a Product Change Using the Command Channel 1. Make sure that the Command Channel is enabled using either Ethernet or Serial I/O ( Main Menu > System > Communications >...
  • Page 114 Plus TG and Color Gen2 Image Sensors Examples >> get info companyname\x0D\x0A << OK\x0D\x0A << "Banner Engineering Corp."\x0D\x0A >> get info bootnumber\x0D\x0A << OK\x0D\x0A << 42\x0D\x0A >> get info uptimer\x0D\x0A << OK\x0D\x0A << 4:42:42:324\x0D\x0A System Command Group Command Group...
  • Page 115 iVu Plus TG and Color Gen2 Image Sensors Examples >> get status ready\x0D\x0A << OK\x0D\x0A << True\x0D\x0A >> get status systemerror\x0D\x0A << OK\x0D\x0A << False\x0D\x0A >> do status clearsystemerror\x0D\x0A << OK\x0D\x0A Trigger Command Group Command Group Item Description Trigger Mode Get the trigger mode.
  • Page 116 iVu Plus TG and Color Gen2 Image Sensors Teach Command Group Command Group Item Description Teach NextTrigger Forces the device to perform the Remote Teach operation on the next trigger. This command can be performed using the device's display. Examples >>...
  • Page 117 iVu Plus TG and Color Gen2 Image Sensors Inspection Command Group Command Group Item Description Inspection Status The status of the most recent inspection either Pass, Fail, or Idle (no triggers). Inspection Name The name of the active inspection. Inspection FrameNumber The most recent inspection frame number.
  • Page 118 iVu Plus TG and Color Gen2 Image Sensors BLEMISH_RESULT Command Group Command Group Item Description BLEMISH_RESULT Count The number of detected blemishes. BLEMISH_RESULT MinEdgeLength The minimum detected blemish edge length. BLEMISH_RESULT MaxEdgeLength The maximum detected blemish edge length. Examples >> get blemish_result count\x0D\x0A <<...
  • Page 119 iVu Plus TG and Color Gen2 Image Sensors MATCH_HISTORY Command Group Command Group Item Description MATCH_HISTORY MinCount The minimum number of detected matches since the history was last cleared. MATCH_HISTORY MaxCount The maximum number of detected matches since the history was last cleared.
  • Page 120 iVu Plus TG and Color Gen2 Image Sensors AVERAGE_COLOR_RESULT Command Group Command Group Item Description AVERAGE_COLOR_ RedAverage The average of the red color component, represented as a number from RESULT 0 to 255. Fully saturated red is a [255, 0, 0]. AVERAGE_COLOR_ RedStdDeviation The variance of the red component of each pixel inside the ROI.
  • Page 121 iVu Plus TG and Color Gen2 Image Sensors Command Group Item Description AVERAGE_COLOR_ MinGreenStdDeviation The smallest variance of the green component. HISTORY AVERAGE_COLOR_ MaxGreenStdDeviation The largest variance of the green component. HISTORY AVERAGE_COLOR_ MinBlueAverage The minimum average of the blue color component since the HISTORY history was last cleared.
  • Page 122 iVu Plus TG and Color Gen2 Image Sensors Command Group Item Description COLOR_COMPARE IntensityDifference The found difference of the brightness of the color. _RESULT Examples >> get color_compare_result <ColorCmp1> colordifference\x0D\x0A << OK\x0D\x0A << 7\x0D\x0A >> get color_compare_result <ColorCmp1> intensitydifference\x0D\x0A << OK\x0D\x0A <<...
  • Page 123: Multiple Sensors In An Inspection

    iVu Plus TG and Color Gen2 Image Sensors COLOR_AREA_HISTORY Command Group Command Group Item Description COLOR_AREA_HIS MinCount The minimum number of detected areas of a specific color since the TORY history was last cleared. COLOR_AREA_HIS MaxCount The maximum number of detected areas of a specific color since the TORY history was last cleared.
  • Page 124 iVu Plus TG and Color Gen2 Image Sensors Numeric ID Text ID Description 10102 GROUP_ITEM_MISSING A Group Item ID must be specified immediately after the Group ID 10103 GROUP_ITEM_NOT_FOUND The specified Group Item ID is invalid / unknown 10152 NOT_READABLE Attempt to get a value that is not readable 10153 NOT_WRITEABLE...
  • Page 125: Ivu Discovery Protocol

    14.5 iVu Discovery Protocol The iVu Discovery Protocol is a method to dynamically discover Banner iVu devices on an Ethernet network. The goal is to both be able to find a device and, if necessary, change the IP address of that device so that it is on the same subnet as the controlling PC.
  • Page 126 This and the following packet capture examples were created using a free network tracing and troubleshooting software called Wireshark. Banner Engineering Corporation does not provide support for this product nor endorses it. Figure 174. Wireshark DISCOVER Packet Note: In some situations, it is possible for a PC to receive a copy of the packet it sent. This condition is subject to the operating system and/or network configuration.
  • Page 127 iVu Plus TG and Color Gen2 Image Sensors Figure 175. Wireshark DISOVER_REPLY Packet Note: In some situations, a network switch/router receives a broadcast packet and duplicates it. This results in the controlling PC receiving multiple responses that are completely identical. Discard multiple replies that have the same correlation tag.
  • Page 128: Message Flow

    iVu Plus TG and Color Gen2 Image Sensors 3. If the above field(s) match the device's equivalent: a. The device compares the new values with the current values. b. If the new values are the same as the current values, the device discards the packet and no further reply is generated.
  • Page 129 iVu Plus TG and Color Gen2 Image Sensors Name (“Name=Sensor1”) ▪ MAC (“MAC=00:11:22:33:44:55”) ▪ IP (“IP=192.168.0.1”) ▪ ▪ NetMask (“NetMask=255.255.255.0”) Gateway (“Gateway=0.0.0.0”) ▪ The body of the message looks like the following: SerialNumber=P01238710163241048,Version=TB_v1.1.4,Name=Sensor1,MAC=00:11:22 :33:44:55,IP=192.168.0.1,NetMask=255.255.255.0,Gateway=0.0.0.0 • The packet is broadcast on the network to port 19995. The device uses a pseudo-random back-off time to minimize collisions with other devices.
  • Page 130 iVu Plus TG and Color Gen2 Image Sensors • SerialNumber (“SerialNumber=P01238710163241048”) • IP (“IP=192.168.0.1”) • NetMask (“NetMask=255.255.255.0”) • Gateway (“Gateway=0.0.0.0”) The body of the message looks like the following: SerialNumber=P01238710163241048,IP=192.168.0.1,NetMask=255.255.255.0,Gateway=0.0.0.0 The packet must be sent using the broadcast address of 255.255.255.255. Note: Not all the switches are configured to pass broadcast packets by default.
  • Page 131: Industrial Ethernet Overview

    iVu Plus TG and Color Gen2 Image Sensors 15 Industrial Ethernet Overview 15.1 Device Setup 15.1.1 Set IP Address When shipped, the device is assigned a default IP address of 192.168.0.1, a default Subnet Mask of 255.255.255.0, and a default Gateway of 0.0.0.0. To change these defaults, go to Main Menu > System > Communications > Ethernet I/O. ™...
  • Page 132: Ivu Output Values

    iVu Plus TG and Color Gen2 Image Sensors 15.2.2 iVu Output Values Using output values, the following information can be obtained: • ACK bits (acknowledgement bits) for input commands, including error codes • System indicators (Ready, Pass/Fail, Read/No Read, Output signals, Command Error, etc.) •...
  • Page 133: General Command Execution

    iVu Plus TG and Color Gen2 Image Sensors 15.3.1 General Command Execution Point of View of the PLC The following rules apply for the use of input bit commands: • Only one iVu input bit can be set at a time •...
  • Page 134: Inputs To The Ivu (Outputs From The Plc)

    iVu Plus TG and Color Gen2 Image Sensors Allen-Bradley's CompactLogix and ControlLogix family of PLCs uses this communication protocol. The programming software used by these PLCs is RSLogix5000 or Studio 5000 Logix Designer. The iVu can be controlled via EtherNet/IP using assembly objects. From the point of view of a PLC, there are three input assemblies and two output assemblies.
  • Page 135: Multiple Sensors Mapping Options

    iVu Plus TG and Color Gen2 Image Sensors WORD # WORD NAME DATA TYPE Output Bits Register (see Input and Output Flags Bits (p. 140)) 16-bit integer Error Code 32-bit integer Inspection Number 32-bit integer Iteration Count 32-bit integer Pass Count 32-bit integer 10-11 Fail Count...
  • Page 136 iVu Plus TG and Color Gen2 Image Sensors WORD # WORD NAME Data Type Sensor Type ID (Sensor 3) 16-bit integer 96-114 Sensor 3 Specific Data 16-bit integer Sensor Type ID (Sensor 4) 16-bit integer 116-134 Sensor 4 Specific Data 16-bit integer Sensor Type ID (Sensor 5) 16-bit integer...
  • Page 137 iVu Plus TG and Color Gen2 Image Sensors Sensor Specific Data Sensor Location Sort Pattern 2 Count 16-bit integer Sort Pattern 3 Count 16-bit integer Sort Pattern 4 Count 16-bit integer Sort Pattern 5 Count 16-bit integer Sort Pattern 6 Count 16-bit integer Sort Pattern 7 Count 16-bit integer...
  • Page 138 iVu Plus TG and Color Gen2 Image Sensors Custom Map Main Menu > System > Communications > Industrial Ethernet > Map > Custom The custom map allows for the customization of sensor data on the map. The user selects data items of interest for each sensor type.
  • Page 139 iVu Plus TG and Color Gen2 Image Sensors 2. Click the yellow arrow to access the Custom IE Map screen. 3. On the Custom IE Map screen, choose the sensor result data that will appear on the customizable space. Figure 179. Custom IE Map Summary Screen The bottom of the screen shows the word use on the customizable space.
  • Page 140: Input And Output Flags Bits

    iVu Plus TG and Color Gen2 Image Sensors In this example, there are only two Blemish sensors in the current inspection. The Blemish3 location will be all zero on the customizable space. The customizable map had not reserved space for a Match sensor, so Match1 from the inspection will not be outputted on the custom map.
  • Page 141: Ivu Plus Tg And Color Gen2 Image Sensors Eds File Installation In Controllogix Software

    iVu Plus TG and Color Gen2 Image Sensors 15.4.8 iVu Plus TG and Color Gen2 Image Sensors EDS File Installation in ControlLogix Software Use the EDS Hardware Installation Tool to register the Electronic Data Sheet (EDS) file. 1. On the Tools menu, click EDS Hardware Installation Tool. The Rockwell Automation's EDS Wizard dialog displays.
  • Page 142 iVu Plus TG and Color Gen2 Image Sensors Figure 183. Select File to Register 5. Click Next to register the tested file. Figure 184. Register the Tested File 6. Click Next when you see the icon associated with the EDS file. www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 143 iVu Plus TG and Color Gen2 Image Sensors Figure 185. Rockwell Automation's EDS Wizard 7. Click Next to register the EDS file. Figure 186. Register the EDS File 8. Click Finish to close the EDS Wizard . 9. Right-click on the PLC's Ethernet adapter and select New Module... Figure 187.
  • Page 144 iVu Plus TG and Color Gen2 Image Sensors Figure 188. Select Module Type 11. Enter a name, description (optional), and IP address for the iVu. Figure 189. New Module 12. Click Change in the Module Definition field. www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 145 iVu Plus TG and Color Gen2 Image Sensors Figure 190. Module Definition 13. Select the desired connection in the Module Definition window. Each of the items in the Name list represents a fixed grouping of input and output assembly instances: Small Assemblies •...
  • Page 146: Rslogix5000 Configuration

    To create an implicit Class 1 configuration to the iVu using EtherNet/IP when using a ControlLogix family PLC, configure the iVu as a “Generic Ethernet Module” under the ENET_MODULE. The following is a sample setup of a Banner device: 1. Add a generic Ethernet module to the PLC's Ethernet card.
  • Page 147 iVu Plus TG and Color Gen2 Image Sensors Figure 194. Select Module 2. Configure the Module Properties. Note: The data type in the Comm Format must be changed to an INT. Inputs to the iVu (Outputs from the PLC) Outputs from the iVu (Inputs to the PLC) (p.
  • Page 148 iVu Plus TG and Color Gen2 Image Sensors Figure 195. Example: PLC Input Assembly Instance 0×64 (100), PLC Output Assembly Instance 0×70 (112) Figure 196. Example: PLC Input Assembly Instance 0×65 (101), PLC Output Assembly Instance 0×71 (113) www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 149 iVu Plus TG and Color Gen2 Image Sensors Figure 197. Select or clear the Unicast Connection checkbox as desired Note: The minimum allowed RPI is 50 ms. 3. If the module configuration was successful, the following information displays: Figure 198. Successful Configuration If the module configuration was not successful, the RSLogix 5000 software will indicate errors similar to the following figures: Figure 199.
  • Page 150 Plus TG and Color Gen2 Image Sensors 4. Locate the memory map setup from the Banner module to the PLC memory map. C = Configuration (not used) I = Inputs to PLC (outputs from the device) O = Outputs from PLC (inputs to the device) Figure 201.
  • Page 151 iVu Plus TG and Color Gen2 Image Sensors The iVu memory map expanded. I = Inputs to PLC (outputs from the device). Figure 202. Memory Map Expanded Sample map demonstrating string values: Figure 203. Memory Map: Default Note: ControlLogix string format. "iVu Plus Image Sensor" www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 152: Modbus/Tcp

    iVu Plus TG and Color Gen2 Image Sensors All data is initially transferred as "INT" data type. An ASCII string looks like gibberish in this format. Changing the "style" to ASCII instead of "Decimal" reveals the correct string data. Figure 204. Memory Map: "Style" changed to ASCII 15.5 Modbus/TCP The Modbus/TCP protocol provides device information using register and coil banks defined by the slave device.
  • Page 153 iVu Plus TG and Color Gen2 Image Sensors 05: Force Single Coil Register Bit Position WORD Name reserved 00010 reserved 00011 00012 reserved reserved 00013 reserved 00014 00015 reserved 00016 Command Table 34: Input ACK Bits (Inputs 10001-10016) 02: Read Input Status Register Bit Position WORD Name...
  • Page 154: Ivu Input Values

    iVu Plus TG and Color Gen2 Image Sensors 02: Read Input Status Register Bit Position WORD Name reserved 10025 reserved 10026 10027 reserved reserved 10028 10029 Missed Trigger 10030 Teach Error 10031 System Error 10032 Execution Error 15.5.1 iVu Input Values Holding Registers (40000) are used by the PLC or HMI to write values to the iVu device.
  • Page 155 iVu Plus TG and Color Gen2 Image Sensors Table 37: iVu Output Values (Modbus/TCP Input or Holding Registers): DEFAULT MAP 04: Read Input Registers or 03: Read Holding Registers Input REG # Holding REG # WORD NAME DATA TYPE 1001 Input ACK Bits (see Input and 16-bit Integer...
  • Page 156 iVu Plus TG and Color Gen2 Image Sensors Table 38: Area Sensor ID = 2 Sensor Specific Data Data Size Area Count 32-bit Integer Area Range Minimum 32-bit Integer Area Range Maximum 32-bit Integer Table 39: Blemish Sensor ID = 3 Sensor Specific Data Sensor Location Blemish Count...
  • Page 157 iVu Plus TG and Color Gen2 Image Sensors Sensor-Specific Data Data Size Average Saturation 16‐bit Integer Average Intensity 16‐bit Integer Standard Deviation Red 32-bit float Standard Deviation Green 32-bit float Standard Deviation Blue 32-bit float Standard Deviation Hue 32-bit float Standard Deviation Saturation 32-bit float Standard Deviation Intensity...
  • Page 158 iVu Plus TG and Color Gen2 Image Sensors 04: Read Input Registers or 03: Read Holding Registers Input REG # Holding REG # WORD NAME DATA TYPE 1017 Sensor Pass/Fail Bits 16-bit Integer reserved 18-30 1018-30 16-bit Integer 31-53 1031-53 Inspection Name 2-word Length + 20 Unicode characters...
  • Page 159 iVu Plus TG and Color Gen2 Image Sensors Figure 206. Custom IE Map Summary Screen The bottom of the screen shows the word use on the customizable space. In the image above, seven words have been used for one Area sensor "Area (1)". 4.
  • Page 160: Input And Output Bits

    iVu Plus TG and Color Gen2 Image Sensors In this example, there are only two Blemish sensors in the current inspection. The Blemish3 location will be all zero on the customizable space. The customizable map had not reserved space for a Match sensor, so Match1 from the inspection will not be outputted on the custom map.
  • Page 161 iVu Plus TG and Color Gen2 Image Sensors PLC Read Message Command This Controller Communications Command = PLC5 Read Data Table Address = Integer table "Nx" Target Device Data Table Address = N7:x Figure 208. General tab: Example message command reading from N7 table on the iVu and sending the data to the N7 table on the PLC www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 162 iVu Plus TG and Color Gen2 Image Sensors To Address = IP address of the iVu Figure 209. MultiHop tab: IP Address of the iVu is entered here www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 163 iVu Plus TG and Color Gen2 Image Sensors PLC Write Message Command This Controller Communications Command = PLC5 Write Data Table Address = Integer table "Nx" Target Device Data Table Address = N14:x Figure 210. General tab: Example message command writing to N14 table on the iVu from the N14 table of the PLC www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 164: Inputs To Ivu (Outputs From Plc)

    iVu Plus TG and Color Gen2 Image Sensors To Address = IP address of the iVu Figure 211. MultiHop tab: IP address of the iVu is entered here 15.6.2 Inputs to iVu (Outputs from PLC) The registers below are used by the PLC to push values to the iVu device. MSG (message) commands are used to write (N14) to the iVu.
  • Page 165: Multiple Sensors Mapping Options

    iVu Plus TG and Color Gen2 Image Sensors 15.6.4 Multiple Sensors Mapping Options When using an iVu with multiple sensors in an inspection, there are two mapping options: Default and Custom. Default Map Main Menu > System > Communications > Industrial Ethernet > Map > Default Automatically maps sensor data for each inspection.
  • Page 166 iVu Plus TG and Color Gen2 Image Sensors Note: If the inspection contains more than 5 sensors, the sensor after the 5th one will not be included on the map. Table 51: Area Sensor ID = 2 Sensor Specific Data Data Size Area Count 32-bit integer...
  • Page 167 iVu Plus TG and Color Gen2 Image Sensors Sensor-Specific Data Data Size Average Blue 16‐bit Integer Average Hue 16‐bit Integer Average Saturation 16‐bit Integer Average Intensity 16‐bit Integer Standard Deviation Red 32-bit float Standard Deviation Green 32-bit float Standard Deviation Blue 32-bit float Standard Deviation Hue 32-bit float...
  • Page 168 iVu Plus TG and Color Gen2 Image Sensors WORD # WORD NAME Data Type 14-15 Current Inspection Time Float Sensor Pass/Fail Coil 16-bit integer reserved 17-29 16-bit integer 30-52 Inspection Name 2-Word Length + 20-unicode characters 53-54 Frame Number 32-bit integer 55-166 Customizable Space (112 reg) 16-bit integer...
  • Page 169: Input And Output Flags

    iVu Plus TG and Color Gen2 Image Sensors The bottom of the screen shows the word use on the customizable space. In the image above, seven words have been used for one Area sensor "Area (1)". 4. Click the yellow arrow next to the Area sensor row to go to the Area Sensor Data. Figure 214.
  • Page 170: Profinet

    iVu Plus TG and Color Gen2 Image Sensors Table 60: Bit Position Bit Position Teach Product Command Trigger Latch Change Table 61: Output Bits Register Bit Position Execution System Teach Missed Ready Read/No Output 3 Output 2 Output 1 Pass/Fail Ready Error Error...
  • Page 171 iVu Plus TG and Color Gen2 Image Sensors Figure 215. Industrial Ethernet Menu Note: The default Industrial Ethernet Connection setting is Disabled. 2. Click PROFINET in the drop-down menu. Figure 216. Connection Screen 3. Click (only one time) on the Arrow button on the bottom left to return to the Industrial Ethernet window. Figure 217.
  • Page 172 iVu Plus TG and Color Gen2 Image Sensors Figure 218. PROFINET Module Map Screen Note: The PROFINET module map displays S1 SS1 and S1 SS2 by default. S1 represents Slot 1, SS1 represents SubSlot 1; S2 represents Slot 2, SS2 represents SubSlot 2. The other slots are not configured by default.
  • Page 173 iVu Plus TG and Color Gen2 Image Sensors Figure 220. PROFINET Module Map Screen—With a Submodule Added The iVu PROFINET configuration is complete. The PLC can now be configured to complete the PROFINET connection. Description of Modules Table 62: Assignment of Slots and Subslots Slot 1 - TG/Color Control and Status Slot 2 - TG/Color Sensor Output Module Slot 3 - Command Channel Module...
  • Page 174 iVu Plus TG and Color Gen2 Image Sensors Submodules Location Notes Sensor Output – Custom Map Submodules Slot 2, Subslot 1 There are six versions of this submodule supporting payloads of 16, 32, 64, 128, 256, and 512 bytes. Command Channel Command Submodule Slot 3, Subslot 1 There are four versions of this submodule supporting command strings of 0, 32, 64, and 128 bytes.
  • Page 175 iVu Plus TG and Color Gen2 Image Sensors Table 68: TG (Ident 0x1) / Color (Ident 0x3) Device Control Submodule PLC Input Data Name Input Data Type PLC Output Data Name Output Data Type Device Control ACK Word Unsigned16 Device Control Command Word Unsigned16 Return Error Code Unsigned32...
  • Page 176 iVu Plus TG and Color Gen2 Image Sensors Table 71: Blemish Sensor ID = 3 Sensor-Specific Data Data Size Blemish Count 32‐bit Integer Blemish Minimum Edge Length 32‐bit Integer Blemish Maximum Edge Length 32‐bit Integer Table 72: Match Sensor ID = 4 Sensor-Specific Data Data Size Match Count...
  • Page 177 iVu Plus TG and Color Gen2 Image Sensors Sensor-Specific Data Data Size Standard Deviation Saturation 32-bit float Standard Deviation Intensity 32-bit float Note: Average Color Sensor data that does not apply to the selected color space has a result of 0. For example, if the HSI color space is selected, the Red, Green, and Blue data will have a result of 0.
  • Page 178 iVu Plus TG and Color Gen2 Image Sensors Figure 221. Map Screen—Custom Map Selected 2. Click the yellow arrow to access the Custom IE Map screen. 3. On the Custom IE Map screen, choose the sensor result data that will appear on the customizable space. Figure 222.
  • Page 179 iVu Plus TG and Color Gen2 Image Sensors In this example, there are only two Blemish sensors in the current inspection. The Blemish3 location will be all zero on the customizable space. The customizable map had not reserved space for a Match sensor, so Match1 from the inspection will not be outputted on the custom map.
  • Page 180 iVu Plus TG and Color Gen2 Image Sensors Table 79: Text Command 32-byte Submodule (Ident 0x00013) PLC Output Data Name Output Data Type PLC Input Data Name Input Data Type Flag indicates when to apply the command Unsigned16 Not applicable Not applicable Numeric ID of the command Unsigned16...
  • Page 181 iVu Plus TG and Color Gen2 Image Sensors Table 81: Text Command 128-byte Submodule (Ident 0x00015) PLC Output Data Name Output Data Type PLC Input Data Name Input Data Type Flag indicates when to apply the command Unsigned16 Not applicable Not applicable Numeric ID of the command Unsigned16...
  • Page 182 iVu Plus TG and Color Gen2 Image Sensors Table 83: Text Response 32-byte Submodule (Ident 0x00051) PLC Input Data Name Input Data Type PLC Output Data Name Output Data Type Flag indicating when to Command ACK Unsigned16 Not applicable Not applicable Numeric Command Status Unsigned16 16-bit integer command response...
  • Page 183: Configuration Instructions

    Installing the Banner iVu GSD File Use these instructions to install the Banner iVu GSD file in the Siemens TIA Portal (v13) software. Use these instructions as a basis for installing the Banner iVu GSD file in another controller (PLC).
  • Page 184 iVu Plus TG and Color Gen2 Image Sensors Figure 224. Devices and Networks 6. Click Configure networks. Figure 225. Configure Networks Network view displays. 7. Click Options and select Install general station description file (GSD). www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 185 iVu Plus TG and Color Gen2 Image Sensors Figure 226. Options—Install the GSD The Install general station description file window opens. 8. Click the browse button (...) to the right of the Source path field. Figure 227. Manage GSD Files 9.
  • Page 186 The system installs the iVu GSD file and places it in the Hardware catalog. In the above example, the iVu GSD file is located under Other field devices > PROFINET IO > Sensors > Banner Engineering Corp. > Banner Vision Sensors >...
  • Page 187 iVu Plus TG and Color Gen2 Image Sensors 4. Click Devices & networks after the project has been uploaded. Figure 229. Devices and Networks 5. Click Configure networks. Figure 230. Configure Networks Network view displays. Note: For Step 6 through Step 10, Network view must be open. 6.
  • Page 188 Plus TG and Color Gen2 Image Sensors Figure 231. Hardware Catalog In the above example, the iVu device is located under Other field devices > PROFINET IO > Sensors > Banner Engineering Corp > Banner Vision Sensors > iVu Series.
  • Page 189 iVu Plus TG and Color Gen2 Image Sensors Figure 232. Drag to Connect The connection is made. 9. Double-click the iVu icon to open the Device window. 10. Select the desired modules or submodules from the Hardware catalog and drag them onto the Device overview tab on the Device view tab.
  • Page 190 iVu Plus TG and Color Gen2 Image Sensors Figure 235. Set IP Address The project sets the IP address of the device. 11. Enter the IP address. 12. Right-click on the device icon and select Online & diagnostics. Figure 236. Select Online & Diagnostics Figure 237.
  • Page 191 iVu Plus TG and Color Gen2 Image Sensors Figure 238. Assign IP Address—Accessible Devices The Select device window searches the network for available devices. 15. Determine the device to be adjusted via the MAC address and select it. Note: Use the display to find the MAC address. Main Menu > System > Communications > Ethernet IO >...
  • Page 192 iVu Plus TG and Color Gen2 Image Sensors Note: PROFINET devices commonly lack an IP address on startup (IP address = all zeros). However, iVu devices require an IP address to connect to Vision Manager to set the device configuration. By default, each camera shipped from the factory is assigned the IP address 192.168.0.1.
  • Page 193 iVu Plus TG and Color Gen2 Image Sensors Figure 242. Ethernet Addresses 6. Deselect Generate PROFINET device name automatically. Figure 243. PROFINET Device Name 7. Enter a unique name in the PROFINET device name field. 8. Enter a unique device number in the Device number field. Note: Each device number is used only once.
  • Page 194 Using Siemens SIMATIC STEP 7 (v5.5) Software Installing the Banner iVu GSD File Use these instructions to install the Banner iVu GSD file in the Siemens SIMATIC STEP 7 (v5.5) software. 1. Start Siemens SIMATIC Manager. 2. Select an existing project and open it.
  • Page 195 iVu Plus TG and Color Gen2 Image Sensors Figure 248. Object Hierarchy List 4. Double-click the Hardware icon in the Station level window. Figure 249. Double-Click the Hardware Icon The Hardware configuration window opens. 5. In the Hardware configuration window, click Options > Install GSD File..Figure 250.
  • Page 196 The Hardware catalog appears on the right side of the Hardware configuration window. Figure 252. Hardware Catalog The location in the Hardware catalog is PROFINET IO > Additional Field Devices > Sensors > Banner Vision Sensors > iVu Series ®...
  • Page 197 iVu Plus TG and Color Gen2 Image Sensors 1. Start Siemens SIMATIC Manager. 2. Select an existing project and open it. 3. Select the Station (PLC) from the Object Hierarchy list. Figure 253. Object Hierarchy List 4. Double-click the Hardware icon in the Station level window to open the Hardware configuration window. Figure 254.
  • Page 198 iVu Plus TG and Color Gen2 Image Sensors 9. Add modules and submodules. Changing the Device IP Address Use these instructions for the Siemens SIMATIC STEP 7 (v5.5) software. 1. Start Siemens SIMATIC Manager. 2. Select an existing project and open it. 3.
  • Page 199 iVu Plus TG and Color Gen2 Image Sensors Figure 260. Edit Ethernet Node Screen This starts a search for all PROFINET devices on the network and shows the found devices. 7. Select the device to be modified. Figure 261. Browse Network Screen 8.
  • Page 200 iVu Plus TG and Color Gen2 Image Sensors Figure 262. Edit Ethernet Note Screen The Edit Ethernet Node window is updated. 9. Set the IP address to the desired value. 10. Click Assign IP Configuration at the bottom left of the Set IP configuration section. The parameters are transferred.
  • Page 201 iVu Plus TG and Color Gen2 Image Sensors Figure 264. Object Hierarchy List 4. Double-click the Hardware icon in the Station level window to open the Hardware configuration window. Figure 265. Double-click the Hardware Icon 5. Select PLC > Ethernet > Edit Ethernet Node. Figure 266.
  • Page 202 iVu Plus TG and Color Gen2 Image Sensors Figure 267. Edit Ethernet Node Screen ® This starts a search for all PROFINET devices on the network and shows the found devices. 7. Select the device to be modified. Figure 268. Browse Network Screen 8.
  • Page 203 iVu Plus TG and Color Gen2 Image Sensors Figure 269. Edit Ethernet Node Screen The Edit Ethernet Node window is updated. 9. Enter a name with lower case letters in the Device name field. 10. Click Assign Name. Figure 270. Edit Ethernet Node Message The Device name is updated.
  • Page 204: Sample Timing Diagrams

    iVu Plus TG and Color Gen2 Image Sensors 15.8 Sample Timing Diagrams X, Y, Z: Represent snapshot in time Product Change X+Y+Z Product Change Ready Product Change ProductChange ProductChange ProductChange Verify : Verify : ACK = ‘1 ’ Ready = 1 Ready = 1 New inspection ProductChange...
  • Page 205 iVu Plus TG and Color Gen2 Image Sensors Teach Latch X + Y X + Y + Z Teach Latch Ready Teach Latch ACK TeachLatch TeachLatch TeachLatch ACK Verify : Verify : = ‘1 ’ Ready = 1 Ready = 1 Teach will TeachLatchACK TeachLatch ACK...
  • Page 206: Command Channel Command Status Register

    iVu Plus TG and Color Gen2 Image Sensors Trigger X + Y X + Y + Z Trigger Ready TriggerACK Trigger = 1 Trigger = 0 Verify : Verify : TriggerACK = ‘1 ’ Ready = 1 Ready = 1 Read Results TriggerACK TriggerACK...
  • Page 207: Networking And Tcp/Ip Diagnostics

    iVu Plus TG and Color Gen2 Image Sensors Figure 274. System Log Screen—Ethernet Link 5. Go to System > Communications > Ethernet I/O, and click Status. 6. Verify that the Link Status is Connected, and that the link parameters, such as speed and duplex settings are as expected.
  • Page 208 iVu Plus TG and Color Gen2 Image Sensors Figure 277. Ethernet I/O Status Screen 5. On the PC attached to your LAN, open the Command window. To do this, click Start > Run, enter cmd, and click OK. A command window displays. Figure 278.
  • Page 209: Industrial Protocols Troubleshooting

    iVu Plus TG and Color Gen2 Image Sensors • If you are running several overlapping subnets, you may want to consult your IT department to ensure that the routing for the network is configured correctly • If you are trying to access the camera through a gateway or a VPN router, verify that these devices are configured such that they allow traffic from the iVu device to reach the destination device 15.10.3 Industrial Protocols Troubleshooting Modbus/TCP Protocol...
  • Page 210 iVu Plus TG and Color Gen2 Image Sensors I/O messaging is based on UDP/IP, and utilizes Multicast addressing when sending PLC input assemblies. It is the default mode of operation for I/O messages in PLCs. Many PLCs also support Unicast (direct) addressing for PLC input assemblies, but need to be specially configured.
  • Page 211 iVu Plus TG and Color Gen2 Image Sensors PROFINET Discovering iVu Devices The Siemens TIA Portal (v13) software discovery and configuration protocols are used to discover iVu devices on a network. 1. Start the Siemens TIA Portal (v13) software. 2. Click Open an existing project. 3.
  • Page 212 iVu Plus TG and Color Gen2 Image Sensors Figure 288. Industrial Ethernet Screen Note: Green communication log icons mean flawless communication. Red communication icons mean communication errors. 2. Click the Arrow button on any log entry in the communication log to access the Communication Log Detail window. www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 213 iVu Plus TG and Color Gen2 Image Sensors Note: An expanded description of the communication supports better diagnostics. www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 214: Additional Information

    iVu Plus TG and Color Gen2 Image Sensors Diagnosing Errors The Siemens TIA Portal (v13) software includes numerous diagnostic tools. When a computer is connected to the controller (PLC), diagnostic information is available. The controller (PLC) generates a message that displays in the Diagnostics window.
  • Page 215 iVu Plus TG and Color Gen2 Image Sensors Command Command ID Description Data Type Trigger Trigger Mode 10001 The iVu triggering mode. This value must match the Int16 modes supported by the iVu. Product Change Product Change By This command forces the iVu to switch to the specified Byte Array Name inspection.
  • Page 216 iVu Plus TG and Color Gen2 Image Sensors Error Codes The iVu device provides error codes in cases when commands failed to execute successfully. If such an error occurs, the Execution Error flag is set in the Output Bits/Status Register. When this bit is set, read the Error Code register to know the reason for the failure.
  • Page 217 iVu Plus TG and Color Gen2 Image Sensors Numeric ID Text ID Description 20600 NO_MATCHES_FOUND Attempt to obtain value when no matches were found. 20800 NO_MATCHES_FOUND Attempt to obtain value when no sort patterns were found. 80000 REMOTE_DISPLAY_NOT_CONNECTED Remote Display must be connected to obtain this value 80001 REMOTE_DISPLAY_NOT_SUPPORTED This device does not have Remote Display capability...
  • Page 218 iVu Plus TG and Color Gen2 Image Sensors iVu model Trigger Mode Int16 value TG/Color, BCR Industrial Ethernet Only TG/Color, BCR Command Continuous Scan External Gated Set the desired Trigger Mode for the iVu. 1. Write the number 1 as a 16-bit integer into the Command ID register. 2.
  • Page 219: Troubleshooting

    Click Clear System Error. A device reboot is not required. 3. If the error occurs again, try rebooting the iVu to see if that fixes the problem. If the problem persists, contact Banner Engineering. 16.1.2 Warnings Warnings are atypical conditions that the iVu detects and fixes. Warnings are highlighted in yellow in the System Log, and can typically be ignored.
  • Page 220: How To Debug Using Inspection Logs

    The device configuration is saved to the USB flash drive. The location of these files on the USB flash drive displays after the operation is completed. The configuration file is saved in the [USB:]\BANNER\[SENSOR_NAME] folder. For example, if the device name is myName, the configuration file (CONFIG.CFG) path is [USB:]\BANNER\myName www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 221: Vision Manager Error Codes

    Emulator. All configuration changes are automatically saved to the CONFIG.CFG file on the PC. 13. Copy the modified device configuration file from the PC to the USB flash drive ([USB:]\BANNER\myName). 14. Disconnect the USB flash drive from the PC.
  • Page 222 iVu Plus TG and Color Gen2 Image Sensors Error Code Description Recommended Solution 10010 A connection to the sensor could • Verify the sensor is energized not be established. One or more • Verify the sensor communication cable is connected required channels failed to connect.
  • Page 223 iVu Plus TG and Color Gen2 Image Sensors Error Code Description Recommended Solution 10022 The connection to the sensor was • Verify the sensor is energized lost while sending data. • Verify the sensor communication cable is connected • Verify all inline network equipment is energized, properly configured and connected •...
  • Page 224 Verify the sensor's firmware version is compatible with this address rejected the connection application attempt. This can happen when the • Verify the device at the specified IP address is a Banner Vision network device does not support sensor the Vision Manager protocol. 10050 The connection to the sensor was •...
  • Page 225 iVu Plus TG and Color Gen2 Image Sensors Error Code Description Recommended Solution 10054 The Connection to the sensor was • Verify the sensor is energized lost while receiving data. • Verify the sensor communication cable is connected • Verify all inline network equipment is energized, properly configured and connected •...
  • Page 226 The connection to the sensor was • Install an newer version of this application lost while sending data. • Verify the device at the specified IP address is a Banner Vision sensor • Verify the sensor's firmware version is compatible with this application •...
  • Page 227 • Install an newer version of this application aborted by this application due to • Verify the device at the specified IP address is a Banner Vision an internal processing error. sensor • Verify the sensor's firmware version is compatible with this application •...
  • Page 228 Go to Sensor Neighborhood and reconnect to the sensor refreshing the display. There was a problem releasing vector annotations. 20150 Connection to the emulator failed. • Call Banner Customer Support 20151 There was an error starting the • Reinstall this application emulator. •...
  • Page 229 iVu Plus TG and Color Gen2 Image Sensors Error Code Description Recommended Solution 20154 There was a problem closing the • Reboot the computer to end any processes which did not shut previous emulator session. down properly 20155 There was a problem closing the •...
  • Page 230: Accessories

    iVu Plus TG and Color Gen2 Image Sensors 17 Accessories 17.1 Power Cable — Required 12-Pin M12/Euro-Style Cordsets with Open Shield Model Length Style Dimensions Pinout (Female) MQDC2S-1206 1.83 m (6 ft) 44 Typ. MQDC2S-1215 4.57 m (15 ft) 1 = White MQDC2S-1230 9.14 m (30 ft) Straight...
  • Page 231: Ethernet Cable Options

    iVu Plus TG and Color Gen2 Image Sensors 17.3 Ethernet Cable Options RJ45 Ethernet to 4-Pin Threaded M8/Pico-Style Cordsets Model Length Style Dimensions Pinout IVUC-E-406 1.83 m (6 ft) 35.0 IVUC-E-415 4.57 m (15 ft) ø 9.5 IVUC-E-430 9.14 m (30 ft) M8 x 1 Straight IVUC-E-450...
  • Page 232: Brackets

    iVu Plus TG and Color Gen2 Image Sensors 17.6 Brackets For Use with Integrated Display Models SMBIVUB SMBIVURAL • Bottom mounting bracket • Right-angle bracket for mounting the device from the • Black anodized aluminum Ø4.4 left • Hardware included Ø22.5 •...
  • Page 233: Micro Video Lens Accessories

    iVu Plus TG and Color Gen2 Image Sensors 17.7 Micro Video Lens Accessories 17.7.1 Micro Video Lens Models Model Lens Description LMF04 15 4.3 mm lens LMF06 6 mm lens LMF08 8 mm lens LMF12 12 mm lens LMF16 16 mm lens LMF25 25 mm lens 17.7.2 Micro Video Lens Filters —...
  • Page 234: C-Mount Lens Enclosure Models

    iVu Plus TG and Color Gen2 Image Sensors 17.8.2 C-Mount Lens Enclosure Models Model Description IVUSLC50-P Sealed C-mount lens enclosure IVUSLC75-P 17.8.3 C-Mount Lens Filters — Optional Model Description FLTR Red filter kit FLTB Blue filter kit FLTG Green filter kit FLTI IR Filter kit www.bannerengineering.com - Tel: + 1 888 373 6767...
  • Page 235: Product Support And Maintenance

    Warranty Service Contact Banner Engineering for troubleshooting of this device. Do not attempt any repairs to this Banner device; it contains no field-replaceable parts or components. If the device, device part, or device component is determined to be defective by a Banner Applications Engineer, they will advise you of Banner's RMA (Return Merchandise Authorization) procedure.
  • Page 236: How To Set Or Modify A Device Name Using The Emulator

    Note: Vision Manager cannot be connected to the sensor to be updated. The folder C:\Users\Public\Documents\Banner Vision Manager\Firmware\[Vision sensor model] opens. 3. Copy the folder called "BANNER" to the root of the USB flash drive. 4. Disconnect the USB flash drive from the PC. 5. Connect the USB cable to the iVu.
  • Page 237: How To Reset The Device Password

    Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.
  • Page 238: Fcc Part 15 And Can Ices-3 (A)/Nmb-3(A)

    iVu Plus TG and Color Gen2 Image Sensors 18.5 FCC Part 15 and CAN ICES-3 (A)/NMB-3(A) This device complies with part 15 of the FCC Rules and CAN ICES-3 (A)/NMB-3(A). Operation is subject to the following two conditions: This device may not cause harmful interference, and This device must accept any interference received, including interference that may cause undesired operation.
  • Page 239 Index color_area_history command group data model 170, 173–175, 177, 179, Active Sensors tab 21 color_area_result command group Demo mode 8 advanced 50 Device Access Point Advanced Display screen 72 color_command_result command , See DAP Area menu 38, 39 device control 174 group 121 area range 39, 48 Discrete I/O menu 69, 70...
  • Page 240 imager menu PC Requirements 11 auto exposure 53 Display Settings 71, 72 PCCC 160, 164, 165, 167–169 exposure 53 Area 38, 39 percent match 41, 43 focus 54 Average Color 43–46 PLC5 160, 164, 165, 167–169 FOV 55, 56 Blemish 39, 40 productchange command group gain 53 Color Area 47, 48...
  • Page 241 status command group 114 Active Sensors 21 Stored Inspections menu 51, 52 Favorites 22 Vision Manager strobe Network Adapters 23 about 25 external 55 teach command group 116 version number 25 internal 55 timeout submodule 173–175, 177, 179, 181 LCD display 72 subslot 173 tolerance 48 system command group 114...

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