Banner IVU2PTG604 Vision System Manuals

Manuals and User Guides for Banner IVU2PTG604 Vision System. We have 1 Banner IVU2PTG604 Vision System manual available for free PDF download: Instruction Manual

Banner IVU2PTG604 Instruction Manual

Banner IVU2PTG604 Instruction Manual (241 pages)

iVu Plus TG and Color Gen2 Image Sensors

Brand: Banner | Category: Accessories | Size: 12.97 MB

Table of Contents

Table of Contents
2
1 Product Description

6
- Models
  6
2 Overview

8
- Features and Indicators
  8
- Vision Manager Software
  8
- Demo Mode
  8
- Sensor Types
  9
- Multiple Sensors
  9
- Multiple Inspections
  9
- Imager Resolution
  9
- Communication Channels
  10
3 Specifications and Requirements

11
- Specifications
  11
- PC Requirements
  11
- Dimensions
  12
- Using Ivu Gen1 and Gen2 Devices in the same Application
  15
- Banner Engineering Corp. Software Copyright Notice
  16
- Additional Copyright Information
  16
- Trademarks
  16
4 Installation Instructions

17
- Mount the Ivu
  17
- Cable Connections
  17
- Installing a Filter on an Ivu
  18
- Install the Software
  19
5 Vision Manager

20
- Connect to the Sensor
  20
- Home Screen
  21
  - Sensor Neighborhood
    21
  - Sensor Maintenance
    23
  - Emulators
    24
  - About
    25
- Sensor Screen
  25
6 Getting Started

26
- Setting up an Inspection
  26
  - Acquiring a Good Image
    26
- Add a New Inspection
  28
- Trigger Modes
  29
- Change the Running Inspection
  29
7 Device Home Screen

31
- Display Mode
  31
  - Image with Annotations
    31
  - Image Without Annotations
    31
  - Inspection Statistics
    32
8 Device Main Menu

34
- Icon Reference
  35
  - Action Icons
    35
  - Display Icons
    37
  - Communications Log Icons
    37
9 Device Inspection Menu

38
- Sensors Menu
  38
  - Area Menu
    38
  - Blemish Menu
    39
  - Match Menu
    41
  - Sort Menu
    42
  - Average Color Menu
    43
  - Color Compare Menu
    46
  - Color Area Menu
    47
- Motion Menu
  48
  - Number of Edges
    49
  - Sensitivity
    49
  - Rotation
    49
  - Teach ROI Type
    49
  - Percent Match
    49
  - Rotation Range
    50
  - Edit Pattern
    50
  - Advanced
    50
  - Timeout
    50
- Properties Menu
  50
  - Inspection Name
    50
  - Inspection ID
    51
  - Motion
    51
- Stored Inspections Menu
  51
  - Select
    51
  - Add New
    51
  - Startup
    52
  - Delete Inspections
    52
  - Set Name/ID
    52
10 Device Imager Menu

53
- Auto Exposure
  53
- Exposure
  53
- Gain
  53
- Trigger
  54
- Focus
  54
- Strobe Menu
  55
  - External
    55
  - Internal
    55
- FOV (Field of View)
  55
  - Adjust the Field of View (Grayscale Models Only)
    56
- Resolution
  56
- White Balance
  57
11 Device System Menu

58
- Mode
  58
- System Configuration Menu
  58
  - Save to USB
    59
  - Load from USB
    59
  - Reset to Defaults
    59
- System Information
  59
- Lock Device
  59
- Communications Menu
  60
  - Ethernet I/O
    60
  - Serial I/O
    61
  - Industrial Ethernet
    61
  - Command Channel
    65
  - Data Export Menu
    66
  - Image Export
    68
- Discrete I/O Menu
  69
  - Input Polarity
    69
  - Input Pullup
    70
  - Output Type
    70
  - Output 1, 2, and 3
    70
- Display Settings
  71
  - Fail Hold Time
    72
  - LCD Timeout
    72
  - Touch Calibration
    72
  - Advanced
    72
- Reboot Sensor
  72
- Firmware Update
  73
- Ivu Trigger, Remote Teach, and I/O Waveforms
  73
12 Device Logs Menu

76
- Inspection Logs Menu
  76
  - View Logs
    76
  - Setup
    77
- System Logs
  77
- Communication Logs Menu
  78
  - Industrial Ethernet Log
    78
  - Command Channel Log
    78
  - Image Export Log
    79
13 Configuring Sensors

80
- Setting the Trigger
  80
- Configuring an Area Sensor
  80
- Configuring a Blemish Sensor
  82
- Configuring a Match Sensor
  84
  - Remote Teach
    87
- Configuring a Sort Sensor
  87
- Configuring Motion
  89
  - Number of Edges
    89
  - Sensitivity
    89
  - Rotation
    89
  - Teach ROI Type
    90
  - Percent Match
    90
  - Rotation Range
    90
  - Timeout
    90
- Configuring an Average Color Sensor
  90
- Configuring a Color Compare Sensor
  91
- Configuring a Color Area Sensor
  93
- Configuring Multiple Sensors in the Inspection
  94
- Configuring a Mask
  96
14 Communications Guide

98
- Ivu Plus Communication Summary of Ethernet and Serial
  98
  - Communication Channels
    98
  - Industrial Ethernet
    98
  - Command Channel
    98
  - Data Export
    99
  - Image Export
    101
- Enabling Communications
  101
  - Setting up Ethernet Communications
    101
  - Setting up Serial Communications
    106
- Testing and Troubleshooting Ivu Communications
  108
  - Understanding the Communication Log
    108
  - Ethernet I/O
    109
  - Serial I/O
    109
- Command Channel Primer
  111
  - Command Channel Commands
    111
  - Conventions Used for Examples
    112
  - Examples
    112
  - Command Channel Reference
    113
  - Multiple Sensors in an Inspection
    123
  - Command Channel Command Status Register
    123
  - Command Channel Error Codes
    123
- Ivu Discovery Protocol
  125
  - UDP Usage
    125
  - Packet Format
    125
  - Message Flow
    128
15 Industrial Ethernet Overview

131
- Device Setup
  131
  - Set IP Address
    131
  - Set the Industrial Ethernet Protocol
    131
  - Set Trigger Mode
    131
- Supported Functions
  131
  - Ivu Input Values
    131
  - Ivu Output Values
    132
- Ivu Operation
  132
  - General Command Execution
    133
- Ethernet/Ip
  133
- Modbus/Tcp
  152
  - Ivu Input Values
    154
  - Ivu Output Values
    154
  - Multiple Sensors Mapping Options
    154
  - Input and Output Bits
    160
- PLC5, SLC500, and Micrologix (PCCC)
  160
  - Configuration
    160
  - Inputs to Ivu (Outputs from PLC)
    164
  - Outputs from Ivu (Inputs to PLC)
    164
  - Multiple Sensors Mapping Options
    165
  - Input and Output Flags
    169
- Profinet
  170
  - General Station Description (GSD) File
    170
  - Ivu PROFINET IO Data Model
    170
  - Configuration Instructions
    183
- Sample Timing Diagrams
  204
- Command Channel Command Status Register
  206
- Diagnostic Guide
  206
  - Ethernet Diagnostics
    206
  - Networking and TCP/IP Diagnostics
    207
  - Industrial Protocols Troubleshooting
    209
- Additional Information
  214
  - Ivu Command Channel Commands (Ivu Command Channel over Industrial Ethernet)
    214
16 Troubleshooting

219
- LED Indicator Troubleshooting
  219
  - Errors
    219
  - Warnings
    219
- How to Round-Trip Debug Using the Emulator
  219
  - How to Debug Using Inspection Logs
    220
  - How to Debug Using Bitmap Files
    220
- Vision Manager Error Codes
  221
17 Accessories

230
- Power Cable - Required
  230
- Remote Display-Required for Setup (Remote Display Models Only)
  230
  - RDM35 Remote Display Accessory Kit
    230
- Ethernet Cable Options
  231
- USB Cable - Optional
  231
- USB Flash Drive - Optional
  231
- Brackets
  232
- Micro Video Lens Accessories
  233
  - Micro Video Lens Models
    233
  - Micro Video Lens Filters - Optional
    233
- C-Mount Lens Accessories
  233
  - C-Mount Lens Models
    233
  - C-Mount Lens Enclosure Models
    234
  - C-Mount Lens Filters - Optional
    234
18 Product Support and Maintenance

235
- Product Support
  235
- Maintenance
  235
  - Clean the Ivu
    235
  - Update the Ivu Firmware
    235
  - How to Set or Modify a Device Name Using the Emulator
    236
  - How to Reset the Device Password
    237
- Contact Us
  237
- Banner Engineering Corp Limited Warranty
  237
- FCC Part 15 and CAN ICES-3 (A)/NMB-3(A)
  238

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