Contents Contents 1 About this document Document description 1.1.1 Further documents Notations and conventions 2 Safety instructions Basic safety instructions Application as directed Handling Residual hazards 3 Product information Identification of the products 4 Commissioning Important notes Initial switch-on and functional test Operating interfaces 4.3.1 Keypad...
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Contents 6 Start, stop and rotating direction commands Control selection 6.1.1 Flexible I/O configuration 6.1.2 Keypad control 6.1.3 Keypad full control Flexible I/O configuration of the start, stop and rotating direction commands 6.2.1 Trigger list 6.2.2 Example: Start/stop (1 signal) and reversal 6.2.3 Example: Quick stop 6.2.4...
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Contents 8 Configuring the torque control Basic setting 8.1.1 Standard setpoint source 8.1.2 Torque limits 8.1.3 Speed limitation 8.1.4 Ramp time Configure setpoint sources 8.2.1 Keypad 8.2.2 Setpoint presets 8.2.3 Motor potentiometer (MOP) Process input data (CiA 402 objects) Process output data (CiA 402 objects) Setpoint diagnostics...
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Example: Automatic DC braking when starting the motor 9.3.2.2 Example: Automatic DC braking when stopping the motor 9.3.2.3 Activating DC braking manually 9.3.2.4 Migration of Lenze Inverter Drives 8200/8400 9.3.3 Holding brake control 9.3.3.1 Basic setting 9.3.3.2 "Automatic" brake mode (automatic operation) 9.3.3.3...
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Contents Motor protection 9.5.1 Motor overload monitoring (i²*t) 9.5.2 Overcurrent monitoring 9.5.3 Motor phase failure detection 9.5.4 Motor speed monitoring 9.5.5 Motor torque monitoring 9.5.6 Maximum overload current of the inverter 9.5.7 Heavy load monitoring 10 I/O extensions and control connections 10.1 Configure digital inputs 10.2...
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Contents 13 Using accessories 13.1 Keypad 13.1.1 Keypad operating mode 13.1.1.1 Keypad status display 13.1.1.2 Function of keypad keys in operating mode 13.1.1.3 Error reset with keypad 13.1.2 Keypad parameterisation mode 13.1.2.1 Parameter groups 13.1.2.2 Function of the keypad keys in the parameterisation mode 13.1.2.3 Save parameter settings with keypad 13.1.2.4...
Exports in different formats EPLAN macros Project planning, documentation and management of projects for P8. • Data reference via Lenze or EPLAN data portal Information and tools with regard to the Lenze products can be found on the Internet: http://www.lenze.com à Downloads...
About this document Notations and conventions Notations and conventions This document uses the following conventions to distinguish different types of information: Numeric notation Decimal separator Point The decimal point is always used. Example: 1 234.56 Warning UL warning Are used in English and French. UR warning Text Engineering tools...
The procedural notes and circuit details described are only proposals. It is up to the user to check whether they can be adapted to the particular applications. Lenze does not take any responsibility for the suitability of the procedures and circuit proposals described.
The product must only be actuated with motors that are suitable for the operation with • inverters. Lenze L-force motors meet the requirements Exception: m240 motors are designed for mains operation only. Handling Never commission the product in the event of visible damage.
Safety instructions Residual hazards Residual hazards DANGER! Danger to life due to electrical voltage! The product's power connections can still be carrying voltage when the mains supply has been switched off. Possible consequences: Death, severe injury, or burns ▶ Do not touch the power connections immediately. ▶...
Interference suppression Without Integrated RFI filter Design types Global type 50 Hz Basic I/O without network 000S Example: Product code Meaning I41AE215B10010000S Inverter i410 Cabinet, 1.5 kW, single-phase, 230V/240 V IP20, integrated RFI filter, 50-Hz version Basic I/O without network...
Commissioning Important notes Commissioning The purpose of commissioning is to adapt the inverter as part of a machine with a variable- speed drive system to its drive task. Important notes DANGER! Incorrect wiring can cause unexpected states during the commissioning phase. Possible consequences: death, severe injuries or damage to property Ensure the following before switching on the mains voltage: ▶...
Commissioning Initial switch-on and functional test Initial switch-on and functional test Drive behavior by default By default, the V/f characteristic control with a linear characteristic is preset as motor control for asynchronous motors. The V/f characteristic control is a motor control for conventional frequency inverter applications.
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Commissioning Initial switch-on and functional test Carry out functional test 1. Start drive 1. Start inverter: X3/DI1 = HIGH. 2. Activate frequency preset 1 (20 Hz) as speed setpoint: X3/DI4 = HIGH. The drive rotates with 20 Hz. 3. Optional: activate the function for the reversal of rotation direction. a) X3/DI3 = HIGH.
Depending on the inverter, there are one or several options for accessing the device parameters that are available for customizing the drive task. Simple access to the device parameters is provided by the Lenze Engineering Tool »EASY Starter«. Connection X16 is used as an interface for an engineering PC in this case.
Commissioning Operating interfaces Engineering tool »EASY Starter« 4.3.2 Engineering tool »EASY Starter« The »EASY Starter« is a PC software that is especially designed for the commissioning and diagnostics of the inverter. »EASY Starter« Download • Sample screenshot:...
Commissioning Operating interfaces Engineering tool »EASY Starter« 4.3.2.1 Generate a connection between inverter and »EASY Starter« For commissioning the inverter with the »EASY Starter«, a wired communication link with the inverter is required. Preconditions A USB module and a USB 2.0 cable (A plug on Micro-B plug) are required for wired •...
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Commissioning Operating interfaces Engineering tool »EASY Starter« Details The following instructions describe how to establish a connection via the USB module. Parameterizing without motor operation does not require a mains voltage. If you connect • the inverter directly to the PC without a hub, the USB interface of the PC is sufficient for the voltage supply.
Commissioning General information on parameter setting Addressing of the parameters General information on parameter setting As a part of a machine with a speed-variable drive system, the inverter must be adapted to its drive task. The adaptation process of the inverter is carried out by changing parameters. These parameters can be accessed by means of the keypad or »EASY Starter«.
Commissioning General information on parameter setting Parameter overview lists 4.4.2 Structure of the parameter descriptions The parameter descriptions in this documentation are structured in table form. • The representation distinguishes parameters with a setting range, text, selection list, and • bit-coded display.
Commissioning General information on parameter setting Favorites 4.4.4 Favorites In order to gain quick access using »EASY Starter« or the keypad, frequently used parameters of the inverter can be defined as "Favorites". The Favorites tab in »EASY Starter« is used to quickly access the favorites. •...
Commissioning General information on parameter setting Favorites 4.4.4.2 Favorites parameter list (default setting) In the default setting, parameters for resolving typical applications are defined as "Favorites”. Display code Name Default setting Setting range Information P100.00 Inv. outp. freq. x.x Hz - (Read only) 0x2DDD P103.00...
Commissioning General information on parameter setting Favorites 4.4.4.3 Configuring the "Favorites" The "Favorites" can be configured by the user. Details A maximum number of 50 parameters can be defined as "Favorites". The easiest way to process the selection of the favorites is via the parameterisation dialog in the »EASY Starter«: 1.
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Commissioning General information on parameter setting Favorites Address Name / setting range / [default setting] Information 0x261C:008 Favorites settings: Parameter 8 (P740.08) (Favorites sett.: Parameter 8) 0x00000000 ... [0x28380300] ... 0xFFFFFF00 0x261C:009 Favorites settings: Parameter 9 (P740.09) (Favorites sett.: Parameter 9) 0x00000000 ...
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Commissioning General information on parameter setting Favorites Address Name / setting range / [default setting] Information 0x261C:029 Favorites settings: Parameter 29 (P740.29) (Favorites sett.: Parameter 29) 0x00000000 ... [0x26310500] ... 0xFFFFFF00 0x261C:030 Favorites settings: Parameter 30 (P740.30) (Favorites sett.: Parameter 30) 0x00000000 ...
Warning The "Automatic saving" function must not be used together with cyclical writing of parameters via PDO. In contrast to the inverters of the i500 series, the i410 inverter is not provided with a replaceable memory module.
Basic setting Device name Basic setting This chapter contains the most frequently used functions and settings to adapt the inverter to a simple application based on the default setting. Device name Parameter Address Name / setting range / [default setting] Information 0x2001 Device name...
Basic setting Frequency limits Address Name / setting range / [default setting] Information 0x2540:003 Mains settings: Undervoltage error threshold Display of the fixed error threshold for monitoring DC bus undervoltage. (P208.03) (Mains settings: LU error thresh.) • If the DC-bus voltage falls below the threshold displayed, the "Error" •...
Basic setting Start behavior Start behavior The start can be optionally made with DC braking or flying restart circuit. Moreover, an automatic start can be activated after switch-on. Details The start method can be selected in 0x2838:001 (P203.01). The following diagram demonstrates the different start methods: Input signals 60 Hz...
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Basic setting Start behavior Automatic start after switching on the mains voltage The automatic start can be activated in 0x2838:002 (P203.02). Preconditions for the automatic start: The flexible I/O configuration is selected: 0x2824 (P200.00) = "Flexible I/O configuration • [0]" For the start command, a digital input has been configured.
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Basic setting Start behavior Parameter Address Name / setting range / [default setting] Information 0x2838:001 Start/stop configuration: Start method Response after starting command. (P203.01) (Start/stop confg: Start method) • Setting can only be changed if the inverter is disabled. 0 Normal After start command, the standard ramps are active.
Basic setting Stop behavior Stop behavior In the default setting, the motor is brought to a standstill after a stop command with standard ramp. Alternatively, coasting, ramping down with quick stop ramp or a switch-off positioning can be selected. Details The stop method can be selected in 0x2838:003 (P203.03).
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Basic setting Stop behavior Parameter Address Name / setting range / [default setting] Information 0x2838:003 Start/stop configuration: Stop method Response after stop command. (P203.03) (Start/stop confg: Stop method) 0 Coasting The motor has no torque (coasts down to standstill). 1 Standard ramp The motor is brought to a standstill with deceleration time 1 (or deceleration time 2, if activated).
Basic setting Function assignment of the inputs and outputs (default setting) Function assignment of the inputs and outputs (default setting) By default, the inverter can be controlled via the I/O terminals as follows: Input signals Mains voltage 60 Hz 50 Hz 40 Hz Frequency setpoint selection 30 Hz...
In case of a motor in delta connection, the delta values must be converted into equivalent star values. Possible settings If a Lenze motor is connected to the inverter, you can select the motor in the engineering tool from the "motor catalogue". For details see chapter "Select motor from motor...
• Required steps 1. Open the Lenze engineering tool that provides for the functionality of a “Motor Catalog". 2. Click the Select motor... button. In case of the »EASY Starter«, you find the Select motor... button on the "settings". tab.
Basic setting Motor data Select motor from motor catalog Parameter Address Name / setting range / [default setting] Information 0x2C01:010 Motor parameters: Motor name The name (e.g. " 1") can be freely selected by the user. If the motor in the engineering tool has been selected from the "motor catalog", the respective motor name is automatically entered here (example: "MDSKA080-22, 70").
Basic setting Motor control mode Address Name / setting range / [default setting] Information 0x6080 Max motor speed Limitation of the maximum motor speed. Depending on the parameter (P322.00) (Max motor speed) setting of 0x2D44:001 (P350.01) (Overspeed monitoring: threshold), the 0 ...
Start, stop and rotating direction commands Start, stop and rotating direction commands Control selection The selected "control source" serves to provide the inverter with its start, stop, and reversal commands. Possible control sources: Digital inputs • Keypad • Motor control 0x282B:001 Flexible I/O configuration Active control source...
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Start, stop and rotating direction commands Control selection Parameter Address Name / setting range / [default setting] Information 0x2824 Control selection Selection of the type of inverter control. (P200.00) (Control select.) 0 Flexible I/O configuration This selection enables a flexible assignment of the start, stop, and rotating direction commands with digital signal sources.
Start, stop and rotating direction commands Control selection Flexible I/O configuration 6.1.1 Flexible I/O configuration Use parameters 0x2631:xx (P400.xx) to individually adapt the inverter control to the respective application. This is basically effected by assigning digital control sources ("triggers") to functions of the inverter. NOTICE A digital signal source can be assigned to several functions.
Start, stop and rotating direction commands Control selection Keypad control 6.1.2 Keypad control The "Keypad" control selection enables the motor to be started exclusively via the start key of the keypad. Other signal sources for starting the motor are ignored. Details If the keypad is to be used as the sole control source for the application, set 0x2824 (P200.00)
Start, stop and rotating direction commands Control selection Keypad full control 6.1.3 Keypad full control The "Keypad Full Control" control mode can be activated with the keypad key “CTRL”. Both the control and the setpoint selection are then made via the keypad. This special control mode can be, for instance, used during the commissioning phase if external control and setpoint sources are not ready to use yet.
Start, stop and rotating direction commands Flexible I/O configuration of the start, stop and rotating direction commands Flexible I/O configuration of the start, stop and rotating direction commands Configuration of the triggers for the basic functions for controlling the motor. Details The following table contains a short overview of the basic functions.
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Start, stop and rotating direction commands Flexible I/O configuration of the start, stop and rotating direction commands Parameter Address Name / setting range / [default setting] Information 0x2631:001 Function list: Enable inverter Assignment of a trigger for the "Enable inverter" function. (P400.01) (Function list: Enable inverter) Trigger = TRUE: The inverter is enabled (unless there is another cause for...
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Start, stop and rotating direction commands Flexible I/O configuration of the start, stop and rotating direction commands Address Name / setting range / [default setting] Information 0x2631:010 Function list: Jog foward (CW) Assignment of a trigger for the "Jog foward (CW)" function. (P400.10) (Function list: Jog foward) Trigger = TRUE: Let motor rotate forward with preset 5.
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Start, stop and rotating direction commands Flexible I/O configuration of the start, stop and rotating direction commands Address Name / setting range / [default setting] Information 70 Frequency threshold exceeded TRUE if current output frequency > frequency threshold. Otherwise FALSE. •...
Start, stop and rotating direction commands Flexible I/O configuration of the start, stop and rotating direction commands Trigger list Address Name / setting range / [default setting] Information 0x2631:011 Function list: Jog reverse (CCW) Assignment of a trigger for the "Jog reverse (CCW)" function. (P400.11) (Function list: Jog reverse) Trigger = TRUE: Let motor rotate backward with preset 6.
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Start, stop and rotating direction commands Flexible I/O configuration of the start, stop and rotating direction commands Trigger list Selection Information 59 Device trouble active TRUE if a fault is active. Otherwise FALSE. • In the event of a fault, the motor is brought to a standstill with the quick stop ramp.
Start, stop and rotating direction commands Flexible I/O configuration of the start, stop and rotating direction commands Example: Start/stop (1 signal) and reversal Selection Information 107 Automatic setpoint selection active TRUE if automatic setpoint selection ("AUTO") via terminals, network, etc. active. Otherwise FALSE. 6.2.2 Example: Start/stop (1 signal) and reversal This example shows a simple control option via two switches which should be sufficient for...
Start, stop and rotating direction commands Flexible I/O configuration of the start, stop and rotating direction commands Example: Quick stop 6.2.3 Example: Quick stop This example illustrates the "quick stop" function. If a quick stop is activated, the motor is brought to a standstill within the deceleration time set in 0x291C (P225.00).
Start, stop and rotating direction commands Flexible I/O configuration of the start, stop and rotating direction commands Example: Enable inverter 6.2.4 Example: Enable inverter This example shows how to use the "Enable inverter" function for a separate enable input. In sleep mode of switch S1 (normally-closed contact), "Enable inverter" is already •...
Start, stop and rotating direction commands Flexible I/O configuration of the start, stop and rotating direction commands Example: Jog forward/Jog reverse 6.2.5 Example: Jog forward/Jog reverse This example shows the functions "Jog forward (CW)" and "Jog reverse (CCW)" for Jog operation.
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Start, stop and rotating direction commands Flexible I/O configuration of the start, stop and rotating direction commands Example: Jog forward/Jog reverse Input signals 60 Hz 50 Hz 40 Hz Frequency setpoint selection 30 Hz 20 Hz 10 Hz 0 Hz Trigger Function Constant TRUE [1]...
Start, stop and rotating direction commands Control/restrict direction of rotation of the motor Control/restrict direction of rotation of the motor In the default setting, both directions of motor rotation are enabled. Optionally, the direction of rotation can be restricted so that only a clockwise rotation (CW) of the motor is possible. Preconditions Wiring of the motor phases must be carried out correctly with regard to the direction of motor rotation.
Start, stop and rotating direction commands Changing the control source during operation Changing the control source during operation The term "control sources" in this connection refers to the digital signal sources from which the inverter receives its start, stop, and reversal commands. Possible control sources: Digital inputs •...
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Start, stop and rotating direction commands Changing the control source during operation Notes: In case of an activated keypad or network control, the "Run" 0x2631:002 (P400.02) • function must be set to TRUE to start the motor in addition to the inverter enable. Either via digital input or by the "Constant TRUE [1]"...
Start, stop and rotating direction commands Changing the control source during operation Example: Change-over from terminal control to keypad control 6.4.1 Example: Change-over from terminal control to keypad control The control is executed primarily via the I/O terminals: Switch S1 serves to start and stop •...
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Start, stop and rotating direction commands Changing the control source during operation Example: Change-over from terminal control to keypad control Input signals 60 Hz 50 Hz 40 Hz Frequency setpoint selection 30 Hz 20 Hz 10 Hz 0 Hz Trigger Function Constant TRUE [1] Enable inverter...
Configuring the frequency control Configuring the frequency control Basic setting In the following, the steps required for configuring the frequency control are described. 1. Set the operating mode "MS: Velocity mode [-2]" (default setting) in 0x6060 (P301.00). 2. Select the standard setpoint source for the frequency control in 0x2860:001 (P201.01).
Configuring the frequency control Basic setting Standard setpoint source 7.1.1 Standard setpoint source The selected "setpoint source" serves to provide the inverter with its setpoint. The setpoint source can be selected individually for each operating mode. Possible setpoint sources are: Analog inputs •...
Configuring the frequency control Basic setting Ramp times 7.1.2 Ramp times The frequency setpoint is internally guided via a ramp generator. The acceleration time and the deceleration time are independently adjustable. Details The acceleration time set in 0x2917 (P220.00) refers to an acceleration from standstill to •...
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Configuring the frequency control Basic setting Ramp times Example for operating mode Parameter Designation Setting for this example 0x2631:001 (P400.01) Enable inverter Constant TRUE [1] 0x2631:002 (P400.02) Digital input 1 [11] 0x2915 (P210.00) Minimum frequency 15 Hz 0x2916 (P211.00) Maximum frequency 40 Hz 0x2917 (P220.00) Acceleration time 1...
Configuring the frequency control Configure setpoint sources Keypad Configure setpoint sources The following setpoint sources are described in this chapter: Keypad • ^ 68 Setpoint presets • ^ 69 Motor potentiometer (MOP) • ^ 71 Sequencer • ^ 73 Setpoint sources described in other chapters: Analog input 1 •...
Configuring the frequency control Configure setpoint sources Setpoint presets 7.2.2 Setpoint presets 15 different frequency setpoints (presets) can be parameterised for the frequency control. 8 process controller setpoints (presets) can also be parameterised for the optional PID control. Parameter Address Name / setting range / [default setting] Information 0x2911:001...
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Configuring the frequency control Configure setpoint sources Setpoint presets Address Name / setting range / [default setting] Information 0x4022:001 PID setpoint presets: Preset 1 Parameterisable process controller setpoints (presets) for PID control. (P451.01) (PID presets: PID preset 1) -300.00 ... [0.00] ... 300.00 PID unit 0x4022:002 PID setpoint presets: Preset 2 (P451.02)
Configuring the frequency control Configure setpoint sources Motor potentiometer (MOP) 7.2.3 Motor potentiometer (MOP) The "Motor potentiometer" function can be used as an alternative setpoint control that is controlled via two functions: "MOP setpoint up" and "MOP setpoint down". Details If the motor potentiometer is active as the setpoint source, the setpoint generated by this function ("MOP value") can be changed according to following the truth table via the triggers assigned to the two functions "MOP setpoint up"...
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Configuring the frequency control Configure setpoint sources Motor potentiometer (MOP) Address Name / setting range / [default setting] Information 0x4004:001 MOP starting values: Frequency Starting value for operating mode "MS: Velocity mode". (P414.01) (MOP start value: Frequency) • This value is used as initial value if "Starting value [1]" is set in 0x4003 0.0 ...
Configuring the frequency control Configure setpoint sources Sequencer 7.2.4 Sequencer The "sequencer" function serves to transfer a programmed sequence of setpoints to the motor control. The switch-over to the next setpoint can be made time-controlled or even- controlled. Optionally, the "sequencer" function can also trigger the digital and analog outputs.
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Configuring the frequency control Configure setpoint sources Sequencer Commissioning For commissioning the sequencer, we recommend the following proceeding: 1. Configure segments (including end segment). Details: 4Segment configuration ^ 75 2. Configure sequences: a) Assign the segments to the single steps of a sequence. b) Set the number of cycles for the respective sequence.
Configuring the frequency control Configure setpoint sources Sequencer 7.2.4.1 Segment configuration Each step of a sequence can call a "segment". A segment contains, among other things preset setpoints (speed setpoint, PID control value, torque setpoint), a combined acceleration/ deceleration for the speed setpoint and optionally a configuration for the digital and analog outputs.
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Configuring the frequency control Configure setpoint sources Sequencer Address Name / setting range / [default setting] Information 0x4026:002 Sequencer segment 1: Acceleration/deceleration Acceleration/deceleration for the segment. (P801.02) (Segment 1: Accel./decel.) • Only relevant for operating mode 0x6060 (P301.00) = "MS: Velocity 0.0 ...
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Configuring the frequency control Configure setpoint sources Sequencer Address Name / setting range / [default setting] Information 0x4027:004 Sequencer segment 2: Digital outputs Optionally: Set digital outputs to the level set here for the execution (P802.04) (Segment 2: Digital outp.) time of the segment.
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Configuring the frequency control Configure setpoint sources Sequencer Address Name / setting range / [default setting] Information 0x4028:004 Sequencer segment 3: Digital outputs Optionally: Set digital outputs to the level set here for the execution (P803.04) (Segment 3: Digital outp.) time of the segment.
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Configuring the frequency control Configure setpoint sources Sequencer Address Name / setting range / [default setting] Information 0x4029:004 Sequencer segment 4: Digital outputs Optionally: Set digital outputs to the level set here for the execution (P804.04) (Segment 4: Digital outp.) time of the segment.
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Configuring the frequency control Configure setpoint sources Sequencer Address Name / setting range / [default setting] Information 0x402A:004 Sequencer segment 5: Digital outputs Optionally: Set digital outputs to the level set here for the execution (P805.04) (Segment 5: Digital outp.) time of the segment.
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Configuring the frequency control Configure setpoint sources Sequencer Address Name / setting range / [default setting] Information 0x402B:004 Sequencer segment 6: Digital outputs Optionally: Set digital outputs to the level set here for the execution (P806.04) (Segment 6: Digital outp.) time of the segment.
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Configuring the frequency control Configure setpoint sources Sequencer Address Name / setting range / [default setting] Information 0x402C:004 Sequencer segment 7: Digital outputs Optionally: Set digital outputs to the level set here for the execution (P807.04) (Segment 7: Digital outp.) time of the segment.
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Configuring the frequency control Configure setpoint sources Sequencer Address Name / setting range / [default setting] Information 0x402D:004 Sequencer segment 8: Digital outputs Optionally: Set digital outputs to the level set here for the execution (P808.04) (Segment 8: Digital outp.) time of the segment.
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Configuring the frequency control Configure setpoint sources Sequencer Address Name / setting range / [default setting] Information 0x402E:003 End segment: Time Delay time for activating the output states configured for the end (P822.03) (End segment: Time) segment. 0.0 ... [0.0] ... 100000.0 s •...
Configuring the frequency control Configure setpoint sources Sequencer 7.2.4.2 Sequence configuration Overall, sequences with the numbers 1 to 8 can be configured. Each sequence consists of 16 configurable steps. Each step of a sequence can call a segment or a complete sequence (with a higher number).
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Configuring the frequency control Configure setpoint sources Sequencer In the following, all parameters relevant for the sequence configuration are given. If the sequencer is active, write accessed to all parameters are blocked that concern the active sequence configuration! Parameter Address Name / setting range / [default setting] Information 0x4030:001 ...
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Configuring the frequency control Configure setpoint sources Sequencer Address Name / setting range / [default setting] Information 0x4034:001 ... Sequence 3: Step 1 ... Step 16 Configuration of the steps 1 ... 16 for sequence 3. 0x4034:016 (Sequence 3: Step 1 ... Step 16) •...
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Configuring the frequency control Configure setpoint sources Sequencer Address Name / setting range / [default setting] Information 0x403A:001 ... Sequence 6: Step 1 ... Step 16 Configuration of the steps 1 ... 16 for sequence 6. 0x403A:016 (Sequence 6: Step 1 ... Step 16) •...
Configuring the frequency control Configure setpoint sources Sequencer 7.2.4.3 Sequencer basic settings The sequencer is inhibited by default. The desired sequencer mode (time, step or time-step mode) must first be selected in order for the sequencer to be enabled. The sequence start mode and the sequence end mode must also be set.
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Configuring the frequency control Configure setpoint sources Sequencer Start of sequence mode 0x4040 (P820.00) The start of sequence mode defines the action after the motor is stopped and restarted or • after the motor has been restarted after an error occurred. In the default setting "Restart sequencer [0]", the currently selected sequence is restarted.
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Configuring the frequency control Configure setpoint sources Sequencer Address Name / setting range / [default setting] Information 0x4040 Start of sequence mode Selection of the action after the motor has been stopped and restarted (P820.00) (StartOfSeq. mode) or after the motor has been restarted after an error occurred. •...
Configuring the frequency control Configure setpoint sources Sequencer 7.2.4.4 Sequencer control functions The following functions serve to control the sequencer. 4Sequencer ^ 73 Select sequence A sequence is selected in a binary-coded fashion via the triggers assigned to the four functions "Select sequence (bit 0)"...
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Configuring the frequency control Configure setpoint sources Sequencer Address Name / setting range / [default setting] Information 0x2631:031 Function list: Start sequence Assignment of a trigger for the "Start sequence" function. (P400.31) (Function list: Seq: Start) Trigger = FALSE↗TRUE (edge): Start selected sequence. •...
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Configuring the frequency control Configure setpoint sources Sequencer Address Name / setting range / [default setting] Information 0x2631:050 Function list: Select sequence (bit 0) Assignment of a trigger for the "Select sequence (bit 0)" function. (P400.50) (Function list: Seq: Select. b0) Selection bit with the valency 2 for bit coded selection of a sequence.
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Configuring the frequency control Configure setpoint sources Sequencer Example for operating mode In the following example, the digital inputs 2 and 3 are used for controlling the sequencer. The analog input 1 is set as standard setpoint source. • The switch S1 starts the motor in the forward direction of rotation. The switch S1 in the •...
Configuring the frequency control Configure setpoint sources Sequencer Input signals 60 Hz 50 Hz 40 Hz Frequency setpoint selection 30 Hz 20 Hz 10 Hz 0 Hz Trigger Function Constant TRUE [1] Enable inverter Constant TRUE [1] Select sequence (bit 0) Bit 0 = 1 and bit 1 ...
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Configuring the frequency control Configure setpoint sources Sequencer Address Name / setting range / [default setting] Information 0x2DAE:003 Sequencer diagnostics: Step time remaining Display of the remaining time for the current step. (P140.03) (Sequencer diag: StepTime remain) • Read only: x.x s •...
Configuring the frequency control Configuring the process controller Configuring the process controller By means of the process controller, a process variable can be regulated, for instance the pressure of a pump. The process controller is also referred to as "PID controller" (PID controller = proportional, integral and differential controller).
Configuring the frequency control Configuring the process controller Basic setting 7.3.1 Basic setting The process controller is set in two steps: 1. Basic settings 2. Fine adjustment of the PID controller for an optimum control mode Basic settings Based on the default setting, we recommend the following proceeding: 1.
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Configuring the frequency control Configuring the process controller Basic setting Fine adjustment of the PID controller The dynamics of the PID controller are parameterised based on the gain of the P component 0x4048 (P601.00), the reset time for the I component 0x4049 (P602.00) and the gain of the D component...
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Configuring the frequency control Configuring the process controller Basic setting Internal signal flow The following illustration shows the internal signal flow of the process controller (without the additional functions "idle state" and "rinsing function"): PID controller P component gain 0x4048 Status I component reset time 0x4049...
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Configuring the frequency control Configuring the process controller Basic setting Parameter Address Name / setting range / [default setting] Information 0x2860:002 PID control: Default setpoint source Selection of the standard setpoint source for the reference value of the (P201.02) (PID setp. src.) PID control.
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Configuring the frequency control Configuring the process controller Basic setting Address Name / setting range / [default setting] Information 0x4020:004 Process controller setup (PID): Speed feedforward Optional selection of a speed feedforward control source for the process (P600.04) control source controller.
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Configuring the frequency control Configuring the process controller Basic setting Address Name / setting range / [default setting] Information 0x404D:002 PID alarms: MAX alarm threshold Trigger threshold for the status signal "PID MAX alarm active [76]". (P608.02) (PID alarms: MAX alarm thrsh.) •...
Configuring the frequency control Configuring the process controller Process controller sleep mode 7.3.2 Process controller sleep mode If the PID control is activated, this function sets the drive in process controller mode to an energy-saving sleep mode when no power is required. Details A typical application for this function is a booster pump for water in a high-rise building.
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Configuring the frequency control Configuring the process controller Process controller sleep mode Parameter Address Name / setting range / [default setting] Information 0x4023:001 PID sleep mode: Activation Condition for activating the sleep mode. (P610.01) (PID sleep mode: Activation) 0 Disabled Sleep mode deactivated.
Configuring the frequency control Configuring the process controller Process controller rinse function 7.3.3 Process controller rinse function This function accelerates the motor in sleep mode of the process controller at regular intervals to a defined speed. Details A typical application for this function is the rinsing of a pipe system with a pump that has been in an inactive state for a longer period to prevent deposits.
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Configuring the frequency control Configuring the process controller Process controller function selection Address Name / setting range / [default setting] Information 0x2631:047 Function list: Inhibit process controller I-component Assignment of a trigger for the "Inhibit process controller I-component" (P400.47) (Function list: PID-I inhibited) function.
Configuring the frequency control Configuring the process controller Process controller function selection Input signals 60 Hz 50 Hz 40 Hz Frequency setpoint selection 30 Hz 20 Hz 10 Hz 0 Hz 100 % Process setpoint 80 % 60 % 40 % 20 % Trigger Function...
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Configuring the frequency control Configuring the process controller Process controller diagnostics Address Name / setting range / [default setting] Information 0x401F:005 PID Feedforward value Display of the feedforward control value for the process controller. • Read only: x.x Hz • From version 03.00 0x401F:006 PID output value Display of the current process controller setpoint that is internally...
Configuring the frequency control Changing the setpoint source during operation Changing the setpoint source during operation The inverter receives its setpoint from the selected standard setpoint source. For applications requiring a change-over of the setpoint source during operation, the functions listed below must be configured.
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Configuring the frequency control Changing the setpoint source during operation Example of allocating priority Parameter Designation Setting for this example 0x2631:014 (P400.14) Activate AI1 setpoint Digital input 5 [15] 0x2631:016 (P400.16) Activate keypad setpoint Digital input 4 [14] Digital input 4 Digital input 5 Active setpoint source FALSE...
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Configuring the frequency control Changing the setpoint source during operation Address Name / setting range / [default setting] Information 0x2631:022 Function list: Activate setpoint via HTL input Assignment of a trigger for the "Activate setpoint via HTL input" (P400.22) (Function list: Setp: HTL input) function.
Configuring the frequency control Changing the setpoint source during operation Example: Change-over from keypad setpoint to AI1/AI2 setpoint 7.4.1 Example: Change-over from keypad setpoint to AI1/AI2 setpoint The keypad is set as standard setpoint source. • The switch S1 starts the motor in the forward direction of rotation. De-asserting switch S1 •...
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Configuring the frequency control Changing the setpoint source during operation Example: Change-over from keypad setpoint to AI1/AI2 setpoint Input signals 60 Hz 50 Hz Frequency setpoint selection 40 Hz via keypad 30 Hz (standard setpoint source) 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz...
Configuring the frequency control Changing the setpoint source during operation Example: Change-over from AI1 setpoint to keypad setpoint 7.4.2 Example: Change-over from AI1 setpoint to keypad setpoint The analog input 1 is set as standard setpoint source. • Switch S1 starts the motor in forward direction of rotation. Switch S1 in initial position •...
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Configuring the frequency control Changing the setpoint source during operation Example: Change-over from AI1 setpoint to keypad setpoint 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz 60 Hz 50 Hz 40 Hz 30 Hz 20 Hz 10 Hz 0 Hz...
Configuring the frequency control Changing the setpoint source during operation Example: Change-over from keypad setpoint to preset 1 ... 7 7.4.3 Example: Change-over from keypad setpoint to preset 1 ... 7 The four functions "Activate preset (bit 0)" ... " Activate preset (bit 3)" enable change-over of the setpoint to a parameterisable setpoint (preset value).
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Configuring the frequency control Changing the setpoint source during operation Example: Change-over from keypad setpoint to preset 1 ... 7 Example for operating mode The keypad is set as standard setpoint source. • Switch S1 starts the motor in forward direction of rotation. Switch S1 in initial position •...
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Configuring the frequency control Changing the setpoint source during operation Example: Change-over from keypad setpoint to preset 1 ... 7 Input signals 60 Hz 50 Hz Frequency setpoint selection 40 Hz via keypad 30 Hz (standard setpoint source) 20 Hz 10 Hz 0 Hz Presets...
Configuring the frequency control Changing the setpoint source during operation Example: Change-over from AI1 setpoint to MOP setpoint 7.4.4 Example: Change-over from AI1 setpoint to MOP setpoint The "Activate MOP setpoint" function enables a setpoint change-over to the motor potentiometer during operation. Preconditions A setpoint change-over to the motor potentiometer is only effected if no setpoint source with a higher priority has been selected.
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Configuring the frequency control Changing the setpoint source during operation Example: Change-over from AI1 setpoint to MOP setpoint Input signals 60 Hz 50 Hz Frequency setpoint selection 40 Hz via analog input 1 30 Hz (standard setpoint source) 20 Hz 10 Hz 0 Hz Trigger...
Configuring the frequency control Change over to ramp 2 during operation Change over to ramp 2 during operation Two different ramps can be parameterised for the frequency setpoint. The change-over to the ramp 2 can be initiated manually or automatically. Details For ramp 2, the acceleration time 2 set in 0x2919 (P222.00)
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Configuring the frequency control Change over to ramp 2 during operation Address Name / setting range / [default setting] Information 0x2631:039 Function list: Activate ramp 2 Assignment of a trigger for the "Activate ramp 2" function. (P400.39) (Function list: Activ. ramp 2) Trigger = TRUE: activate acceleration time 2 and deceleration time 2 manually.
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Configuring the frequency control Change over to ramp 2 during operation Input signals 60 Hz 50 Hz 40 Hz Frequency setpoint selection 30 Hz 20 Hz 10 Hz 0 Hz Trigger Function Constant TRUE [1] Enable inverter Digital input 1 [11] Digital input 2 [12] Activate ramp 2 Output signals...
Configuring the frequency control "Switch-off positioning" stop mode "Switch-off positioning" stop mode This stopping method is an extension of the stopping method "Standard ramp". A relatively consistent stop position can be achieved regardless of the current motor speed after a stop command using the "switch-off positioning".
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Configuring the frequency control "Switch-off positioning" stop mode Notes: Two different ramps can be parameterized for the frequency setpoint. The calculation of • the speed compensation is based on the active delay time at the point of the stop command, either delay time 1 or delay time 2. No speed compensation is implemented if the delay time is active for the quick stop.
Configuring the frequency control Setpoint diagnostics Setpoint diagnostics The following parameters show the current setpoints of different setpoint sources. Parameter Address Name / setting range / [default setting] Information 0x282B:007 Inverter diagnostics: Default frequency setpoint Display of the frequency setpoint of the standard setpoint source set in •...
Configuring the torque control Configuring the torque control In general, the inverter is operated in a mode that controls the motor frequency. Alternatively, the inverter can be configured in such a way that it controls a motor torque within a defined frequency range.
Configuring the torque control Basic setting Basic setting In the following, the steps required for configuring the torque control are described. 1. Select the SLVC motor control type. 2. Carry out motor adjustment. 4Configuring the motor control ^ 140 Set the operating mode "MS: Torque mode [-1]" in 0x6060 (P301.00).
Configuring the torque control Basic setting Standard setpoint source 8.1.1 Standard setpoint source The selected "setpoint source" serves to provide the inverter with its setpoint. The setpoint source can be selected individually for each operating mode. Possible setpoint sources are: Analog inputs •...
Configuring the torque control Basic setting Torque limits 8.1.2 Torque limits The necessary parameterizations can be found in the table. Details The positive and negative torque limit can be set independently of each other. The torque limit is to be configured to the maximum torque. 40x6072 (P326.00) P itive torque limit (0x2949:001)
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Configuring the torque control Basic setting Torque limits Address Name / setting range / [default setting] Information 0x2949:002 Torque limit source selection: Negative torque limit Selection of the source for the negative torque limit source. (P337.02) source (Trq. lim. source: Neg. torqlim src) •...
0x2946:003 (P340.03). • From version 03.00 • Entry via keypad and Lenze Tools is in rpm! • Via RPDO, the unit is vel. unit. and the scaling must be taken into account. • ± 480000 rpm = ±2 ^ 31 [n-unit]...
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Configuring the torque control Basic setting Speed limitation Address Name / setting range / [default setting] Information 0x2946:003 Speed limitation: Upper speed limit source Selection of the source for the upper speed limit. (P340.03) (Speed limitation: Uppspeed lim src) • From version 03.00 0 Maximum frequency Upper speed limit = Maximum frequency 0x2916...
Configuring the torque control Basic setting Ramp time 8.1.4 Ramp time Parameter Address Name / setting range / [default setting] Information 0x2948:002 Torque setpoint: ramp time Ramp time for operating mode "MS: Torque mode". (P336.02) (Torque setpoint: Ramp time) • The torque setpoint is led via a ramp generator. This provides for a 0.0 ...
Configuring the torque control Configure setpoint sources Keypad Configure setpoint sources The standard setpoint source for torque control can be selected in 0x2860:003 (P201.03). This chapter describes the setting options for the various setpoint sources. Preset torque setpoint source: Analog input 1.
Configuring the torque control Configure setpoint sources Motor potentiometer (MOP) 8.2.2 Setpoint presets 8 different torque setpoints (presets) can be parameterised for the torque control. Parameter Address Name / setting range / [default setting] Information 0x2912:001 Torque setpoint presets: Preset 1 Parameterisable torque setpoints (presets) for operating mode "MS: (P452.01) (Torque presets: Torque preset 1)
Configuring the torque control Setpoint diagnostics Process input data (CiA 402 objects) Parameter Address Name / setting range / [default setting] Information 0x6060 Modes of operation Selection of the operating mode. (P301.00) (Modes of op.) • Setting can only be changed if the inverter is disabled.
Basically, you can select between a manual and an automatic process. Whether a setting can be applied or not depends on the motor (Lenze motor yes/no) and the application. If possible, always use the possible setting listed first in the following diagram since this one leads to the most accurate results.
Configuring the motor control Sensorless vector control (SLVC) Required commissioning steps Sensorless vector control (SLVC) The sensorless (field-oriented) vector control for asynchronous motors is based on a decoupled control for the torque-producing and the field-producing current component. In addition, the actual speed is reconstructed by means of a motor model so that a speed sensor is not required.
Configuring the motor control Sensorless vector control (SLVC) Expert settings 9.1.2 Expert settings Parameter Address Name / setting range / [default setting] Information 0x2B40:003 Q-Feedforward Feedforward control for the SLVC Q controller. 0.00 ... [0.00] ... 10000.00 • From version 03.00 0x2B40:004 D-Feedforward Feedforward control of the SLVC-D controller.
Configuring the motor control V/f characteristic control for asynchronous motor (VFC open loop) Basic setting V/f characteristic control for asynchronous motor (VFC open loop) The V/f characteristic control is a motor control for conventional frequency inverter applications. It is based on a simple and robust control mode for the operation of asynchronous motors with a linear or square-law load torque characteristic (e.g.
Configuring the motor control V/f characteristic control for asynchronous motor (VFC open loop) Define V/f characteristic shape 9.2.3 Define V/f characteristic shape Various characteristic shapes are available which are described in detail in the following subchapters. Parameter Address Name / setting range / [default setting] Information 0x2B00 V/f characteristic shape...
Configuring the motor control V/f characteristic control for asynchronous motor (VFC open loop) Define V/f characteristic shape 9.2.3.1 Linear V/f characteristic The linear V/f characteristic leads to a constant torque. Details Select V/f characteristic control with linear characteristic: 1. Motor control mode 0x2C00 (P300.00) = "V/f characteristic control (VFC open loop) [6]"...
Configuring the motor control V/f characteristic control for asynchronous motor (VFC open loop) Define V/f characteristic shape 9.2.3.2 Square-law V/f characteristic The square-law V/f characteristic is typically used in heating, ventilation and climate applications to control the speed of fans and centrifugal pumps. Details Each application that is provided with the features according to the affinity laws may possibly benefit from a square-law V/f characteristic.
Configuring the motor control V/f characteristic control for asynchronous motor (VFC open loop) Set voltage boost 9.2.4 Set voltage boost The parameterisable voltage boost makes it possible to improve the start behavior for applications requiring a high starting torque. Details 0x2B12:001 (P316.01), a permanent voltage boost can be set.
Configuring the motor control V/f characteristic control for asynchronous motor (VFC open loop) Set slip compensation 9.2.5 Set slip compensation The speed of an asynchronous motor decreases as load is applied. This load-dependent speed drop is called “slip”. The slip compensation serves to counteract the load-dependent speed loss.
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Configuring the motor control V/f characteristic control for asynchronous motor (VFC open loop) Set slip compensation Parameter Address Name / setting range / [default setting] Information 0x2B09:001 Slip compensation: Gain Adjustment in percent of the slip calculated. (P315.01) (Slip compens.: Slip: gain) •...
Configuring the motor control V/f characteristic control for asynchronous motor (VFC open loop) Set oscillation damping 9.2.6 Set oscillation damping The oscillation damping serves to reduce the oscillations during no-load operation which are caused by energy oscillating between the mechanical system (mass inertia) and the electrical system (DC bus).
Configuring the motor control V/f characteristic control for asynchronous motor (VFC open loop) Optimising the stalling behaviour 9.2.7 Optimising the stalling behaviour If the motor is driven with frequencies above the rated motor frequency, the operating point is shifted to the "field weakening range". In this range, the motor voltage does not increase proportionately to the output frequency anymore.
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Configuring the motor control V/f characteristic control for asynchronous motor (VFC open loop) Optimising the stalling behaviour Details The operating range of an asynchronous motor consists of the voltage range and the field ① weakening range. The field weakening range is divided into two ranges: In the first range , the power can be kept constant without the motor stalling.
Configuring the motor control V/f characteristic control for asynchronous motor (VFC open loop) Torque limitation setting 9.2.8 Torque limitation setting Intro For torque limitation in VFC mode, a maximum torque can be set for the inverter. If the motor torque exceeds the torque limit, the inverter modifies the output frequency to counteract this exceedance.
Configuring the motor control V/f characteristic control for asynchronous motor (VFC open loop) Flying restart circuit 9.2.9 Flying restart circuit The flying restart function makes it possible to restart a coasting motor on the fly during operation without speed feedback. Synchronicity between the inverter and the motor is coordinated so that the transition to the rotating drive is effected without jerk at the time of connection.
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Configuring the motor control V/f characteristic control for asynchronous motor (VFC open loop) Flying restart circuit Address Name / setting range / [default setting] Information 0x2BA1:002 Flying restart circuit: Start frequency The frequency set here defines the starting point for the flying restart (P718.02) (Flying restart: Start frequency) process.
Configuring the motor control Parameterisable motor functions Skip frequencies Parameterisable motor functions 9.3.1 Skip frequencies By means of the three parameterisable skip frequencies, critical frequencies can be suppressed which lead to mechanical resonances in the system. Details A blocking zone is active as soon as the frequency for this blocking zone is set to a value ≠ "0 Hz".
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Configuring the motor control Parameterisable motor functions Skip frequencies Valid and invalid ranges: Example on the left: Skip frequency = 5 Hz, bandwidth = 10 Hz à Valid range (starts at ≥ 0) • Example on the right: Skip frequency = 4 Hz, bandwidth = 10 Hz à Invalid range (starts at < •...
4Example: Automatic DC braking when starting the motor ^ 159 4Example: Automatic DC braking when stopping the motor ^ 160 4Activating DC braking manually ^ 162 4Migration of Lenze Inverter Drives 8200/8400 ^ 164 Parameter Address Name / setting range / [default setting] Information...
Address Name / setting range / [default setting] Information 0x2B84:006 DC braking: Inverter disable 1 = behaviour in case of automatic DC braking as with the Lenze Inverter (P704.06) (DC braking: Inverter disable) Drives 8200/8400. 0 ... [0] ... 1...
Configuring the motor control Parameterisable motor functions DC braking 9.3.2.2 Example: Automatic DC braking when stopping the motor In order that the DC braking is automatically active when the motor is stopped, the corresponding operating threshold must be set in 0x2B84:003 (P704.03).
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Configuring the motor control Parameterisable motor functions DC braking Stop method = "Coasting [0]" Parameter Designation Setting for this example 0x2631:001 (P400.01) Enable inverter Digital input 1 [11] 0x2631:002 (P400.02) Digital input 2 [12] 0x2838:003 (P203.03) Stop method Coasting [0] 0x2860:001 (P201.01) Frequency control: Default setpoint source Frequency preset 1 [11]...
Configuring the motor control Parameterisable motor functions DC braking 9.3.2.3 Activating DC braking manually By means of the "Activate DC braking" function, DC braking can be activated manually. Preconditions The current for DC braking must be set > 0 % so that the function can be executed. Parameter Address Name / setting range / [default setting]...
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Configuring the motor control Parameterisable motor functions DC braking Input signals 60 Hz 50 Hz 40 Hz Frequency setpoint selection 30 Hz 20 Hz 10 Hz 0 Hz Trigger Function Constant TRUE [1] Enable inverter Digital input 1 [11] Digital input 2 [12] Activate DC braking Output signals 60 Hz...
9.3.2.4 Migration of Lenze Inverter Drives 8200/8400 The behaviour of the Lenze Inverter Drives 8200/8400 in case of automatic DC braking is different: In case of these inverters, after the auto DCB hold time has elapsed, the motor is deenergised (by means of pulse inhibit) until the setpoint exceeds the auto DCB operating threshold.
Configuring the motor control Parameterisable motor functions Holding brake control 9.3.3 Holding brake control This function serves as a low-wear control of a holding brake. The holding is usually mounted to the motor as an option. The holding brake can be automatically released via the start command for the inverter or manually via an external control signal, for instance, by a higher- level Controller.
Configuring the motor control Parameterisable motor functions Holding brake control 9.3.3.1 Basic setting The following parameters must be set for the activation and basic configuration of the holding brake control. When a power contactor is used, the response time and release time of the contactor are added to the brake application and release time.
Configuring the motor control Parameterisable motor functions Holding brake control 9.3.3.2 "Automatic" brake mode (automatic operation) In automatic operation, the inverter automatically released the holding brake when the motor is started. In the stopped state, the holding brake is closed. DANGER! Manual release of the holding brake In automatic operation, a manual release of the holding brake is also possible.
Configuring the motor control Parameterisable motor functions Holding brake control 9.3.3.3 Brake holding load Depending on the application, a torque at the motor may be required at speed "0" of the motor shaft: In order to hold loads in vertical applications and prevent "sagging". •...
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Configuring the motor control Parameterisable motor functions Holding brake control General mode of operation The following diagram demonstrates the general functioning in automatic operation: Input signals 60 Hz 50 Hz 40 Hz Frequency setpoint selection 30 Hz 20 Hz 10 Hz 0 Hz Trigger Function...
Configuring the motor control Parameterisable motor functions Holding brake control 9.3.3.4 Brake closing threshold In some cases, a low speed does not make any sense from the application point of view. This includes applications with unfavorable load features, such as static friction. In such applications and depending on the type of control, a low speed may cause an unwanted behaviour.
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Configuring the motor control Parameterisable motor functions Holding brake control General mode of operation The following diagram demonstrates the general functioning in automatic operation: Input signals 60 Hz 50 Hz 40 Hz Frequency setpoint selection 30 Hz 20 Hz 0x2820:007 10 Hz 0 Hz Trigger...
Configuring the motor control Parameterisable motor functions Holding brake control 9.3.3.5 Manual release of the holding brake The "Open holding brake" function serves to release the holding brake immediately. Brake application time and brake opening time as well as the conditions for the automatic operation are not effective.
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Configuring the motor control Parameterisable motor functions Holding brake control Input signals 60 Hz 50 Hz 40 Hz Frequency setpoint selection 30 Hz 20 Hz 10 Hz 0 Hz Trigger Function Constant TRUE [1] Enable inverter Digital input 1 [11] Digital input 2 [12] Release holding brake Output signals...
Configuring the motor control Parameterisable motor functions Load loss detection 9.3.4 Load loss detection This function serves to detect a load loss during operation and to then activate a specific function, for instance the switching of the relay. Details If, during operation, the current motor current falls below the threshold set in 0x4006:001 (P710.01) for at least the time set in...
Configuring the motor control Options for optimizing the control loops Options for optimizing the control loops Various options are available for optimizing the control: a) Selecting the motor from motor catalog Select motor from motor catalog ^ 40 b) Automatic motor identification (energized) Automatic motor identification (energized) ^ 178...
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Options for optimizing the control loops Performing optimization with engineering tool The following flow diagram shows the optimization process with an engineering tool (e. g. »EASY Starter«): Start Lenze motor connected? Set manually: • Motor data (e.g. according to data on Motor from motor catalogue...
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4Manual setting of the motor data ^ 41 The following flow diagram shows the optimisation process with the keypad: Start Lenze motor connected? Set manually: • Motor data (e.g. according to data on the motor nameplate) •...
Configuring the motor control Options for optimizing the control loops Automatic motor identification (energized) 9.4.1 Automatic motor identification (energized) The automatic identification of the motor results in the best possible parameter settings. If the application enables you to energise the system during the optimization, carry out this optimization.
Configuring the motor control Options for optimizing the control loops Automatic motor calibration (non-energized) Address Name / setting range / [default setting] Information 0x2DE0:009 Motor identification settings Setting for motor identification. 0 ... [0] ... 65535 • Setting can only be changed if the inverter is disabled.
Configuring the motor control Options for optimizing the control loops Tuning of the motor and the speed controller 9.4.3 Tuning of the motor and the speed controller The following describes in general how to optimize the speed controller. This may be required if some parameters have on the load side of the drive system have changed or have not been set yet, such as: Motor moment of inertia...
Configuring the motor control Options for optimizing the control loops Inverter characteristic Parameter Address Name / setting range / [default setting] Information 0x2910:001 Inertia settings: Motor moment of inertia Setting of the moment of inertia of the motor, relating to the motor. (P335.01) (Moment of inert.: Motor inertia) 0.00 ...
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Configuring the motor control Options for optimizing the control loops Motor equivalent circuit diagram data Address Name / setting range / [default setting] Information 0x2C02:001 Motor parameter (ASM): Rotor resistance Equivalent circuit data required for the motor model of the (P351.01) (ASM motor par.: Rotor resistance) asynchronous machine.
Configuring the motor control Options for optimizing the control loops Motor control settings 9.4.6 Motor control settings After the motor settings have been made, the different control loops must be set. For a quick commissioning, the calculations and settings are made automatically if one of the following optimizations is carried out: 4Select motor from motor catalog ^ 40...
Configuring the motor control Options for optimizing the control loops Motor control settings 9.4.6.1 Speed controller For a quick commissioning, the calculations and settings are made automatically during the optimization. For typical applications, a manual adaptation of the parameters of the speed controller is not recommended.
Configuring the motor control Options for optimizing the control loops Motor control settings 9.4.6.2 Current controller For a quick commissioning, the calculations and settings are made automatically during the motor calibration. For typical applications, a manual adaptation of the parameters of the current controller is not recommended.
Configuring the motor control Options for optimizing the control loops Motor control settings Address Name / setting range / [default setting] Information 0x29E1 Field weakening controller Field limitation Field limitation of the field weakening controller. 5.00 ... [100.00] ... 100.00 % •...
Configuring the motor control Options for optimizing the control loops Motor control settings 9.4.6.6 Imax controller For a quick commissioning, the calculations and settings are made automatically during the motor calibration. For typical applications, a manual adaptation of the parameters of the Imax controller is not recommended.
Configuring the motor control Options for optimizing the control loops Motor control settings 9.4.6.7 Flying restart controller For a quick commissioning, the calculations and settings are made automatically during the motor calibration. Details The following parameter is only relevant for the flying restart circuit if an asynchronous motor is controlled.
Configuring the motor control Motor protection Motor protection Many monitoring functions integrated in the inverter can detect errors and thus protect the device or motor from being destroyed or overloaded.
Configuring the motor control Motor protection Motor overload monitoring (i²*t) 9.5.1 Motor overload monitoring (i²*t) This function monitors the thermal overload of the motor, taking the motor currents recorded and a mathematical model as a basis. DANGER! Fire hazard by overheating of the motor. Possible consequences: Death or severe injuries ▶...
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Configuring the motor control Motor protection Motor overload monitoring (i²*t) The following two diagrams show the relation between the motor load and tripping time of the monitoring under the following conditions: Maximum utilization 0x2D4B:001 (P308.01) = 150 % • Speed compensation 0x2D4B:002 (P308.02) = "Off [1]"...
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Configuring the motor control Motor protection Motor overload monitoring (i²*t) Speed compensation for protecting motors at low speed The inverter has implemented a compensation function for low speeds. If the motor is operated with frequencies below 40 Hz, the speed compensation in 0x2D4B:002 (P308.02) must be set to "On [0]"...
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Configuring the motor control Motor protection Motor overload monitoring (i²*t) Parameter Address Name / setting range / [default setting] Information 0x2D4B:001 Motor overload monitoring (i²*t): Maximum Maximum permissible thermal motor utilisation (max. permissible motor (P308.01) utilisation [60 s] current for 60 seconds). (Motor overload: Max.load.for 60s) •...
Configuring the motor control Motor protection Overcurrent monitoring 9.5.2 Overcurrent monitoring This function monitors the instantaneous value of the motor current and serves as motor protection. WARNING! With an incorrect parameterisation, the maximum permissible motor current may be exceeded in the process. Possible consequences: irreversible damage of the motor.
Configuring the motor control Motor protection Motor phase failure detection 9.5.3 Motor phase failure detection The motor phase failure detection function can be activated for asynchronous motors. Preconditions Motor phase failure detection during operation is suitable for applications which are operated with a constant load and speed.
Configuring the motor control Motor protection Motor speed monitoring 9.5.4 Motor speed monitoring This function monitors the motor speed during operation. Conditions In order to detect the current motor speed, the inverter must be enabled and the motor • must rotate. For an exact monitoring, rated motor speed 0x2C01:004 (P320.04) and rated motor...
Configuring the motor control Motor protection Motor torque monitoring 9.5.5 Motor torque monitoring This function limits the motor torque during operation. Preconditions The motor torque monitoring can only be used for the following motor control types with speed controller: Sensorless vector control (SLVC) •...
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Configuring the motor control Motor protection Motor torque monitoring Address Name / setting range / [default setting] Information 0x2D67:002 Maximum torque monitoring: Triggering delay Optional setting of a deceleration for triggering the response selected in (P329.02) (MaxTrq.Monitor: Triggering delay) 0x2D67:001 (P329.01).
Configuring the motor control Motor protection Maximum overload current of the inverter 9.5.6 Maximum overload current of the inverter For the purpose of current limitation, a maximum overload current can be set for the inverter. If the current consumption of the motor exceeds this current limit, the inverter changes its dynamic behaviour, in order to counteract this exceedance.
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Configuring the motor control Motor protection Maximum overload current of the inverter Parameter Address Name / setting range / [default setting] Information 0x6073 Max current Maximum overload current of the inverter. (P324.00) (Max current) • 100 % ≡ Motor rated current (0x6075 (P323.00)) 0.0 ...
Configuring the motor control Motor protection Heavy load monitoring 9.5.7 Heavy load monitoring If the apparent current of the motor exceeds a defined threshold value due to a heavy duty state, a configurable error is triggered (incl. logbook entry). Conditions Monitoring is activated as soon as the motor is running.
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Configuring the motor control Motor protection Heavy load monitoring Address Name / setting range / [default setting] Information 0x4007:003 Heavy load monitoring: Error response Setting of the error response. • From version 05.02 Associated error code: 65337 0xFF39 - Motor overload •...
I/O extensions and control connections I/O extensions and control connections 10.1 Configure digital inputs Settings for digital inputs 1 ... 5. Details The digital inputs are used for control tasks. For this purpose, the digital inputs are available as selectable triggers for functions. The following settings are possible for the digital inputs: Debounce time •...
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I/O extensions and control connections Configure digital inputs Inversion Each digital input can be configured in such a way that the status pending at the terminal is logically inverted internally. This way, a closed contact, for instance, serves to deactivate an assigned function instead of activating it.
I/O extensions and control connections Configure analog inputs Analog input 1 10.2 Configure analog inputs 10.2.1 Analog input 1 Settings for analog input 1. Intended use The analog input 1 can be used for the following tasks: As a standard setpoint source •...
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I/O extensions and control connections Configure analog inputs Analog input 1 Configuration examples Detailed configuration examples can be found in the following subchapters: 4Example: Input range 0 ... 10 V = setting range 0 ... 50 Hz ^ 207 4Example: Input range 0 ... 10 V = setting range -40 ... +40 Hz ^ 208 4Example: Error detection ^ 208...
I/O extensions and control connections Configure analog inputs Analog input 1 Address Name / setting range / [default setting] Information 0x2636:010 Analog input 1: Error response Error response for analog input 1. (P430.10) (Analog input 1: AI1 error resp.) • The selected response takes place if the monitoring condition selected 0x2636:009 (P430.09) is met for at least 500 ms.
I/O extensions and control connections Configure analog inputs Analog input 1 10.2.1.2 Example: Input range 0 ... 10 V = setting range -40 ... +40 Hz In this example, a bipolar setting range and a dead band with 2 % are configured. Parameter Designation Setting for this example...
I/O extensions and control connections Configure analog inputs Analog input 2 10.2.2 Analog input 2 Settings for analog input 2. Intended use The analog input 2 can be used for the following tasks: As a standard setpoint source • Intended use Parameter Setting Further information...
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I/O extensions and control connections Configure analog inputs Analog input 2 Address Name / setting range / [default setting] Information 0x2637:002 Analog input 2: Min frequency value Scaling of the input signal to the frequency value. (P431.02) (Analog input 2: AI2 freq @ min) •...
I/O extensions and control connections Configure digital outputs Relay output 10.3 Configure digital outputs 10.3.1 Relay output Settings for the relay. Relay only switches if the inverter is supplied with 240 V or 400 V. Use a corresponding suppressor circuit in case of an inductive or capacitive load! Details The relay is controlled with the trigger selected in...
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I/O extensions and control connections Configure digital outputs Relay output Address Name / setting range / [default setting] Information 54 Quick stop active TRUE if quick stop is active. Otherwise FALSE. 55 Inverter disabled (safety) TRUE if the integrated safety system has inhibited the inverter. Otherwise FALSE.
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I/O extensions and control connections Configure digital outputs Relay output Address Name / setting range / [default setting] Information 79 Torque limit reached TRUE if torque limit has been reached or exceeded. Otherwise FALSE. • Setting "Actual positive torque limit" in 0x2949:003 (P337.03).
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I/O extensions and control connections Configure digital outputs Relay output Address Name / setting range / [default setting] Information 155 STO active TRUE if the integrated safety system has triggered the "Safe torque off (STO)" function and if the safe inputs SIA and SIB = LOW (simultaneously).
I/O extensions and control connections Configure digital outputs Digital output 1 10.3.2 Digital output 1 Settings for digital output 1. Details The digital output 1 is controlled with the trigger selected in 0x2634:002 (P420.02). The following settings are possible for the digital output: Inversion •...
I/O extensions and control connections Configure analog outputs Analog output 1 10.4 Configure analog outputs 10.4.1 Analog output 1 Settings for analog input 1. Details The analog output 1 is controlled with the signal selected in 0x2639:002 (P440.02). The following settings are possible for the analog output: Definition of the signal range •...
I/O extensions and control connections Configure analog outputs Analog output 1 Parameter Address Name / setting range / [default setting] Information 0x2639:001 Analog output 1: Output range Definition of the output range. (P440.01) (Analog output 1: AO1 outp. range) 0 Inhibited 1 0 ...
I/O extensions and control connections Configure analog outputs Analog output 1 10.4.1.2 Example: Output voltage 2 ... 10 V = output frequency 30 ... 60 Hz In this configuration, the output range 2 ... 10 V is used for the output of the output frequency (resolution: 0.1 Hz).
Device functions Optical device identification Device functions 11.1 Optical device identification For applications including several interconnected inverters it may be difficult to locate a device that has been connected online. The "Optical device identification" function serves to locate the inverter by means of blinking LEDs. Details In order to start the visual tracking, click the button in the toolbar of the »EASY Starter«...
By executing this device command, all parameter settings made by the user are lost! The currently used settings are reset by the Lenze settings (delivery status). If no storage is executed, the parameters saved on the SD card will not be changed.
Device functions Saving/loading the parameter settings 11.3 Saving/loading the parameter settings If parameter settings of the inverter are changed, these changes at first are only made in the RAM memory of the inverter. In order to save the parameter settings with mains failure protection, the inverter is provided with an internal memory module and corresponding device commands.
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Device functions Saving/loading the parameter settings Response after initial switch-on of the inverter After switch-on, the inverter first tries to load the parameter settings stored in the user memory. If the user memory is empty or damaged, an error message is output and the user must intervene: Case 1 = user memory empty: →...
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Device functions Saving/loading the parameter settings Address Name / setting range / [default setting] Information 0x2022:006 Device commands: Save OEM data 1 = save current parameter settings in the OEM memory of the memory (P700.06) (Device commands: Save OEM data) module with mains failure protection.
Device functions Switching frequency changeover 11.4 Switching frequency changeover The output voltage of the inverter is a DC voltage with sine-coded pulse width modulation (PWM). This corresponds by approximation to a AC voltage with variable frequency. The frequency of the PWM pulses is adjustable and is called "switching frequency". Not all products support all options.
Device functions Heatsink temperature monitoring 11.5 Device overload monitoring (i*t) The inverter calculates the i*t utilisation in order to protect itself against thermal overload. In simple terms: a higher current or an overcurrent that continues for a longer time causes a higher i*t utilisation.
Device functions Automatic restart after a fault 11.7 Automatic restart after a fault Configuration of the restart behaviour after a fault. The settings have no impact on errors and warnings of the inverter. Parameter Address Name / setting range / [default setting] Information 0x2839:002 Fault configuration: Restart delay...
Carry out the firmware download with the »EASY Starter (firmware loader)«: 1. Start »EASY Navigator« (All programs à Lenze à EASY Navigator). 2. In the »EASY Navigator«, change to the "Ensuring productivity" engineering phase. 3. Click the »EASY Starter (firmware loader)« icon (see on the left).
Additional functions Additional functions 12.1 Brake energy management When braking electrical motors, the kinetic energy of the drive train is fed back regeneratively to the DC bus. This energy causes a DC-bus voltage boost. If the energy fed back is too high, the inverter reports an error.
Additional functions Brake energy management Stopping the deceleration ramp function generator Parameter Address Name / setting range / [default setting] Information 0x2541:001 Brake energy management: Operating mode Selection of the braking method. (P706.01) (Brake management: Operating mode) • The braking method(s) selected is/are activated if the DC-bus voltage exceeds the voltage threshold for the braking operation shown in 0x2541:002 (P706.02).
Additional functions Brake energy management Inverter motor brake 12.1.2 Inverter motor brake NOTICE If it is braked too frequently, there is a risk of the motor being thermally overloaded or the motor overload monitoring does not work properly! The "Inverter motor brake" braking method must not be used with vertical conveyors (hoists) or with active loads! Avoid activating the "Inverter motor brake"...
Additional functions Parameter change-over 12.2 Parameter change-over For up to 32 freely selectable parameters, this function provides a change-over between four sets with different parameter values. DANGER! Changed parameter settings can become effective immediately depending on the activating method set in 0x4046 (P755.00).
Additional functions Parameter change-over Example: Selective control of several motors with one inverter 12.2.1 Example: Selective control of several motors with one inverter 12.2.1.1 A typical application for the parameter change-over is an application/machine in which several axes must be triggered successively but a simultaneous operation of several motors is not required.
Additional functions Parameter change-over Example: Selective control of several motors with one inverter Settings required for the "parameter change-over" function The easiest way to make the required settings is via the parameterization dialog in the »EASY Starter«: 1. Click the button to first select the 10 relevant parameters.
Additional functions Parameter change-over Parameter set configuration Address Name / setting range / [default setting] Information 0x4042:001 ... Parameter value set 1: Value of parameter 1 ... Value Value set 1 for the parameter list defined in 0x4041:001 ... 0x4041:032 0x4042:032 of parameter 32 (P750.01 ...
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Additional functions Parameter change-over Device commands for parameter change-over Address Name / setting range / [default setting] Information 0x2022:008 Device commands: Load parameter set 2 1 = load value set 2 of the "Parameter change-over" function. (P700.08) (Device commands: Load par. set 2) •...
Additional functions Parameter change-over Device commands for parameter change-over Address Name / setting range / [default setting] Information 0x2022:013 Device commands: Save parameter set 3 1 = save value set 3 of the "Parameter change-over" function. (P700.13) (Device commands: Save par. set 3) •...
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Additional functions Parameter change-over Functions for parameter change-over Address Name / setting range / [default setting] Information 0x2631:042 Function list: Select parameter set (bit 1) Assignment of a trigger for the "Select parameter set (bit 1)" function. (P400.42) (Function list: Sel. paramset b1) Selection bit with the valency 2 for "Parameter change-over"...
Additional functions Parameter change-over Functions for parameter change-over 12.2.4.1 Example: Activation via command (only when disabled) Activation method 0x4046 (P755.00) = "Via command (disable required) [0]": Switches S3 and S4 serve to select the parameter set (see the following table). •...
Additional functions Parameter change-over Functions for parameter change-over 12.2.4.2 Example: Activation via command (immediately) Activation method 0x4046 (P755.00) = "Via command (immediately) [1]": Switches S3 and S4 serve to select the parameter set (see the following table). • Switch S2 activates the change-over. Since the change-over is activated with a rising edge, •...
Additional functions Parameter change-over Functions for parameter change-over 12.2.4.3 Example: Activation if the selection is changed (only if the inverter is disabled) Activation method 0x4046 (P755.00) = "If the selection is changed (disable required) [2]": Switches S3 and S4 serve to select the parameter set (see the following table). At the same •...
Additional functions Parameter change-over Functions for parameter change-over 12.2.4.4 Example: Activation if the selection is changed (immediately) Activation method 0x4046 (P755.00) = "If the selection is changed (immediately) [3]": Switches S3 and S4 serve to select the parameter set (see the following table). At the same •...
Additional functions Trigger action if a frequency threshold is exceeded 12.3 Trigger action if a frequency threshold is exceeded As a function of the current output frequency, the adjustable frequency threshold serves to trigger a certain function or set a digital output. Parameter Address Name / setting range / [default setting]...
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Additional functions Trigger action if a frequency threshold is exceeded Input signals 60 Hz 50 Hz 40 Hz Frequency setpoint selection 30 Hz 20 Hz 10 Hz 0 Hz Trigger Function Constant TRUE [1] Enable inverter Digital input 1 [11] Output signals 60 Hz 50 Hz...
Using accessories Using accessories 13.1 Keypad The keypad is an easy means for the local operation, parameterization, and diagnostics of the inverter.
Using accessories Keypad Keypad operating mode 13.1.1 Keypad operating mode After switching on the inverter, the keypad plugged in is in "Operating mode" after a short initialisation phase. 13.1.1.1 Keypad status display In the operating mode, the keypad displays information on the status of the inverter. Keypad display Display Meaning...
Using accessories Keypad Keypad operating mode 13.1.1.2 Function of keypad keys in operating mode In the operating mode, the keypad can be used for local control and for manual setpoint selection. Function of keypad keys in operating mode Actuation Condition Action Briefly Local keypad control active.
Using accessories Keypad Keypad operating mode 13.1.1.3 Error reset with keypad Use the keypad key to reset a resettable error if the error condition no longer exists and no blocking time is active. "Error codes, causes and remedies" table gives the blocking time (if available) for each •...
Using accessories Keypad Keypad parameterisation mode 13.1.2 Keypad parameterisation mode In the parameterisation mode of the keypad you can have actual values of the inverter displayed for purposes of diagnostics and change settings of the inverter. Use the to change from operating mode to the parameterisation mode. If a write access protection is active for the inverter, the keypad automatically displays a •...
Using accessories Keypad Keypad parameterisation mode 13.1.2.2 Function of the keypad keys in the parameterisation mode In the parameterisation mode, the arrow keys serve to select and change parameters. Function of the keypad keys in the parameterisation mode Actuation Condition Action Shortly Local keypad control active.
Using accessories Keypad Keypad parameterisation mode Changing inverter settings by means of the keypad (general operation) Operating mode VEL: FLEX: AIN1 0 0 0 S T O P AUTO SET Change Back to the operating mode parameterisation mode Group level Favorites I/O setting G R O U P...
Using accessories Keypad Keypad parameterisation mode 13.1.2.4 Display of status words on keypad Some diagnostics parameters contain bit-coded status words. Each single bit has a certain meaning. Display of 16-bit status words on the keypad Bit 15 Bit 0 b.0000.0000.0000.0100 x o O O 4 AUTO SET Hexadecimal value...
Using accessories Keypad Keypad parameterisation mode 13.1.2.5 Keypad parameter list For commissioning or diagnostics using the keypad, all parameters of the inverter that can be accessed by means of the keypad are listed in the following "Keypad parameter list". The keypad parameter list is sorted in ascending order in compliance with the "display •...
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Using accessories Keypad Keypad parameterisation mode Display code Short designation Default setting Setting range Address Category └ P108.02 Apparent power x.xxx kVA - (Read only) 0x2DA2:002 general P109.xx Output energy └ P109.01 Motor x.xx kWh - (Read only) 0x2DA3:001 general └...
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Using accessories Keypad Keypad parameterisation mode Display code Short designation Default setting Setting range Address Category └ P151.01 Operating time - (Read only) 0x2D81:001 general └ P151.02 Power-on time - (Read only) 0x2D81:002 general └ P151.03 CU oper. time x ns - (Read only) 0x2D81:003 general...
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Using accessories Keypad Keypad parameterisation mode Display code Short designation Default setting Setting range Address Category └ P208.07 OU reset thresh. - (Read only) 0x2540:007 general P210.00 Min. frequency 0.0 Hz 0.0 ... 599.0 Hz 0x2915 general P211.00 Max. frequency Device for 50-Hz mains: 0.0 ...
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Using accessories Keypad Keypad parameterisation mode Display code Short designation Default setting Setting range Address Category └ P320.05 Rated frequency Device for 50-Hz mains: 1.0 ... 1000.0 Hz 0x2C01:005 MCTRL 50.0 Hz Device for 60-Hz mains: 60.0 Hz └ P320.06 Rated power 0.25 kW * 0.00 ...
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Using accessories Keypad Keypad parameterisation mode Display code Short designation Default setting Setting range Address Category └ P351.03 Magn. current 0.96 A * 0.00 ... 500.00 A 0x2C02:003 MCTRL └ P351.04 Slip frequency x.x Hz - (Read only) 0x2C02:004 general P353.xx Overcurr.
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Using accessories Keypad Keypad parameterisation mode Display code Short designation Default setting Setting range Address Category └ P411.01 DI1 inversion Not inverted [0] Selection list 0x2632:001 general └ P411.02 DI2 inversion Not inverted [0] Selection list 0x2632:002 general └ P411.03 DI3 inversion Not inverted [0] Selection list...
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Using accessories Keypad Keypad parameterisation mode Display code Short designation Default setting Setting range Address Category └ P450.02 Freq. preset 2 40.0 Hz 0.0 ... 599.0 Hz 0x2911:002 general └ P450.03 Freq. preset 3 Device for 50-Hz mains: 0.0 ... 599.0 Hz 0x2911:003 general 50.0 Hz Device for 60-Hz...
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Using accessories Keypad Keypad parameterisation mode Display code Short designation Default setting Setting range Address Category └ P607.02 Mask out time 5.0 s 0.0 ... 999.9 s 0x404C:002 general P608.xx PID alarms └ P608.01 MIN alarm thrsh. 0.00 PID unit -300.00 ...
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Using accessories Keypad Keypad parameterisation mode Display code Short designation Default setting Setting range Address Category └ P708.03 Mode Keyp.control off [0] Selection list 0x2602:003 general P710.xx Load loss detect └ P710.01 Threshold 0.0 % 0.0 ... 200.0 % 0x4006:001 general └...
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Using accessories Keypad Keypad parameterisation mode Display code Short designation Default setting Setting range Address Category └ P740.34 Parameter 34 0x26310D00 0x00000000 ... 0xFFFFFF00 0x261C:034 general └ P740.35 Parameter 35 0x26311200 0x00000000 ... 0xFFFFFF00 0x261C:035 general └ P740.36 Parameter 36 0x26311300 0x00000000 ...
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Using accessories Keypad Keypad parameterisation mode Display code Short designation Default setting Setting range Address Category └ P802.02 Accel./decel. 5.0 s 0.0 ... 3600.0 s 0x4027:002 Sequencer └ P802.03 Time 0.0 s 0.0 ... 100000.0 s 0x4027:003 Sequencer └ P802.04 Digital outp.
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Using accessories Keypad Keypad parameterisation mode Display code Short designation Default setting Setting range Address Category P820.00 StartOfSeq. mode Restart sequencr [0] Selection list 0x4040 Sequencer P822.xx End segment └ P822.01 Frequency setp. 0.0 Hz -599.0 ... 599.0 Hz 0x402E:001 Sequencer └...
Using accessories Keypad Keypad settings 13.1.3 Keypad settings For the keypad various settings can be made, which are described in detail in the following subchapters. 13.1.3.1 Select language Parameter Address Name / setting range / [default setting] Information 0x2863 Keypad language selection Language selection for the keypad display.
Using accessories Keypad Keypad settings 13.1.3.4 Configure R/F and CTRL keys Keypad rotation setup Use the keypad to reverse the rotation direction at local keypad control. After the key has been pressed, the reversal of rotation direction must be confirmed •...
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Using accessories Keypad Keypad settings Address Name / setting range / [default setting] Information 0x2602:003 Manual control: Mode Activate/deactivate full keypad control. (P708.03) (Manual control: Mode) • This setting can be changed directly via the keypad key CTRL if the •...
Diagnostics and fault elimination LED status display Diagnostics and fault elimination This section contains information on error handling, drive diagnostics and fault analysis. 14.1 LED status display The "RDY" and "ERR" LED status displays on the front of the inverter provide some quick information about certain operating states.
Diagnostics and fault elimination Logbook 14.2 Logbook With the logbook, the controller has access to the last 32 messages of the inverter. The logbook is saved persistently in the inverter. • The logbook has a ring buffer structure: • As long as free memory is available in the logbook, a message is entered following the •...
Diagnostics and fault elimination Error history buffer 14.3 Error history buffer For purposes of diagnostics, the error history buffer contains the last 32 error and warning messages of the inverter, which have occurred during operation. The error history buffer can be read out using the keypad via P155.00 and provides a limited view on the logbook.
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Diagnostics and fault elimination Error history buffer Address Name / setting range / [default setting] Information 0x2006:002 Error history buffer: Latest message Display of the subindex of the most recent message. • Read only 0x2006:003 Error history buffer: Latest acknowledgement 0 = delete all entries in the error history buffer.
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Diagnostics and fault elimination Error history buffer Address Name / setting range / [default setting] Information 0x2006:028 Error history buffer: Message 22 Error history buffer entry 23 • Read only 0x2006:029 Error history buffer: Message 23 Error history buffer entry 24 •...
Diagnostics and fault elimination Diagnostic parameters 14.4 Diagnostic parameters The inverter provides many diagnostic parameters which are helpful for operation, maintenance, error diagnosis, error correction, etc. The following overview lists the most common diagnostic parameters. • Further parameters for more specific diagnostic purposes are described in the following •...
Diagnostics and fault elimination Diagnostic parameters Inverter diagnostics Address Name / setting range / [default setting] Information 0x2DDF:001 Axis information: Rated current Display of the rated current of the axis. • Read only: x.xx A 0x2DDF:002 Axis information: Maximum current Display of the maximum current of the axis.
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Diagnostics and fault elimination Diagnostic parameters Inverter diagnostics Address Name / setting range / [default setting] Information 0x282A:001 Status words: Cause of disable Bit-coded display of the cause(s) for disabled inverter. (P126.01) (Status words: Cause of disable) • Read only Bit 0 Flexible I/O configuration 1 = the inverter was disabled by the trigger set in 0x2631:001...
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Diagnostics and fault elimination Diagnostic parameters Inverter diagnostics Address Name / setting range / [default setting] Information 0x282A:004 Status words: Extended status word Bit-coded status word. • Read only Bit 8 Reverse rotational direction 1 = reversal active. Bit 10 Inverter disabled (safety) Not available.
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Diagnostics and fault elimination Diagnostic parameters Inverter diagnostics Address Name / setting range / [default setting] Information 0x282B:003 Inverter diagnostics: Keypad LCD status Bit-coded state of the keypad status displays. (P125.03) (Inverter diag.: Keypad LCD stat.) • Read only Bit 0 LOC 1 = local keypad control active.
Diagnostics and fault elimination Diagnostic parameters Inverter diagnostics Address Name / setting range / [default setting] Information 0x2DAC Keypad status Bit-coded display of the keypad status. (P119.00) (Keypad status) • Read only Bit 0 Start Key 1 = keypad start key pressed.
Diagnostics and fault elimination Diagnostic parameters I/O diagnostics Address Name / setting range / [default setting] Information 0x4016:006 Digital output 1: Trigger signal state Display of the logic state of the trigger signal for digital output 1 (without • Read only taking a ON/OFF delay set and inversion into consideration).
Diagnostics and fault elimination Diagnostic parameters I/O diagnostics Address Name / setting range / [default setting] Information 0x2DA5:003 Diagnostics of analog input 2: Process controller value Display of the current input value at X3/AI2 scaled as a process controller (P111.03) (AI2 diagnostics: AI2 scaled PID) value.
Diagnostics and fault elimination Diagnostic parameters Service life diagnostics Address Name / setting range / [default setting] Information 0x2D81:005 Life-diagnosis: Relay switching cycles Display of the number of switching cycles of the relay. (P151.05) (Life-diagnosis: Relay cycles) • Read only 0x2D81:006 Life-diagnosis: Short-circuit counter Display of the number of short circuits that have occurred.
Diagnostics and fault elimination Diagnostic parameters Device identification Address Name / setting range / [default setting] Information 0x2000:015 Device data: Communication firmware revision Function is not supported in this device. (P190.15) number (Device data: Com. FW rev no.) • Read only 0x2000:016 Device data: Communication bootloader revision (P190.16)
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1 = holding brake released Bit 15 Integrated safety not active 0 = the inverter has been disabled by the integrated safety system 1 = the integrated safety system is not active Not available for i410 and i510 (always TRUE).
Diagnostics and fault elimination Error handling Error types 14.5 Error handling Many functions integrated in the inverter can detect errors and thus protect inverter and motor from damages, • detect an operating error of the user, • output a warning or information if desired. •...
Diagnostics and fault elimination Error handling Error types 14.5.1 Error types In the event of an error, the inverter response is determined by the error type defined for the error. Error type "No response" The error is completely ignored (does not affect the running process). Error type "Warning"...
Diagnostics and fault elimination Error handling Error types 14.5.1.1 Timeout for error response If an error occurs that does not immediately cause a switch-off, the "Fault reaction active" device status initially becomes active. The motor is brought to a standstill with quick stop ramp.
Diagnostics and fault elimination Error handling Error configuration 14.5.2 Error configuration The errors can be divided into two types: Errors with predefined error type • Errors with configurable error type • Especially critical errors are permanently set to the "Fault" error type in order to protect inverter and motor from damages.
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Diagnostics and fault elimination Error handling Error reset Address Name / setting range / [default setting] Information 0x2839:006 Fault configuration: Fault handling in case of state Selection whether a pending error is to be reset via the functions change "Enable inverter" 0x2631:001 (P400.01) and "Run"...
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Diagnostics and fault elimination Error handling Error reset The following signal flow illustrates an error reset with the function "Reset error" ② Input signals 60 Hz 50 Hz 40 Hz Frequency setpoint selection 30 Hz 20 Hz 10 Hz 0 Hz Trigger Function Constant TRUE [1]...
Diagnostics and fault elimination Error codes, causes and remedies 14.6 Error codes, causes and remedies The following table contains the most important error codes of the device in ascending order. Clicking the error code shows you a detailed description of the error message. •...
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Diagnostics and fault elimination Error codes, causes and remedies Error code Error message Error type Configurable in 30346 0x768A Memory module: wrong type Fault 30352 0x7690 EPM firmware version incompatible Fault 30353 0x7691 EPM data: firmware type incompatible Fault 30354 0x7692 EPM data: new firmware type detected Fault...
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Diagnostics and fault elimination Error codes, causes and remedies 8992 0x2320 CiA: Short circuit/earth leakage (internal) Keypad display: Earth leak Cause Remedy Error type/response • Short circuit/earth fault of motor cable • Check motor cable. Fault • Capacitive charging current of the motor •...
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Keypad display: SL-PSM stall det. Cause Remedy Error type/response Error message is not available for the inverter Trouble i410. • The inverter is disabled immediately. The motor has no torque (coasts). 9098 0x238A Maximum current reached Keypad display: Imax reached Cause...
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Diagnostics and fault elimination Error codes, causes and remedies 12817 0x3211 DC bus overvoltage warning Keypad display: Warn.DC Bus OV Cause Remedy Error type/response DC-bus voltage has exceeded the warning • Reduce dynamic performance of the load Warning threshold for overvoltage set in 0x2540:005 profile.
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Diagnostics and fault elimination Error codes, causes and remedies 16912 0x4210 PU: overtemperature fault Keypad display: PU Overtemp. Cause Remedy Error type/response The heatsink temperature of the power unit • Check mains voltage. Fault (display in 0x2D84:001 (P117.01)) has exceeded •...
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Error type/response Error message is not available for the inverter Eliminate error cause and then reset error. Fault i410. Flexible I/O configuration: the "Activate fault 1" function was activated via the trigger selected in . 25218 0x6282 User-defined fault 2...
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Error type/response Error message is not available for the inverter Eliminate error cause and then reset error. Fault i410. The "Activate fault" function was triggered via bit 10 of the LECOM control word . 25249 0x62A1 Network: user fault 1 Keypad display: Netw.UserFault 1...
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Cause Remedy Error type/response Error message is not available for the inverter 1. Check setting in . Fault i410. 2. Execute device command "Save user data" The last setting of the connection level differs 0x2022:003 (P700.03). from the saved setting.
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Error message is not available for the inverter • Check wiring of analog output 2. Warning i410. • Check definition of the output range in . Open circuit or short circuit at analog output 2. 28961 0x7121 Pole position identification fault Keypad display: Pole pos.
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30346 0x768A Memory module: wrong type Keypad display: Wrong EPM Cause Remedy Error type/response Error message is not available for the inverter Fault i410. 30352 0x7690 EPM firmware version incompatible Keypad display: EPM-FW incomp. Cause Remedy Error type/response The parameter settings saved in the memory 1.
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33045 0x8115 Time-out (PAM) Keypad display: Time-out (PAM) Cause Remedy Error type/response Error message is not available for the inverter No response (configurable) i410. Setting parameters: 0x2552:004 33050 0x811A BACnet time-out Keypad display: BACnet time-out Cause Remedy Error type/response Error message is not available for the inverter Fault (configurable) i410.
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33154 0x8182 CAN: bus off Keypad display: CAN bus off Cause Remedy Error type/response Error message is not available for the inverter Trouble (configurable) i410. Setting parameters: 0x2857:010 33155 0x8183 CAN: warning Keypad display: CAN bus warning Cause Remedy Error type/response...
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Error type/response Error message is not available for the inverter Check request by the master: Warning i410. • Value in the valid range? The inverter (slave) responds to the master with The request by the master is invalid, e. g. invalid •...
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Keypad display: STO locked Cause Remedy Error type/response Error message is not available for the inverter Fault i410. • The inverter is disabled immediately. The motor has no torque (coasts). • The error can only be reset by mains switching. 65286 0xFF06...
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Diagnostics and fault elimination Error codes, causes and remedies 65291 0xFF0B Motor phase failure phase V Keypad display: Phase V failure Cause Remedy Error type/response A failure of the motor phase V has been • Check wiring between inverter and motor. No response (configurable) detected.
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Error type/response Error message is not available for the inverter Wait until the blocking time has elapsed and Warning i410. then enter the correct password. • The blocking time for entering a password is A wrong password has been entered several more than 10 seconds.
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Diagnostics and fault elimination Error codes, causes and remedies 65413 0xFF85 Keypad full control active Keypad display: Keypad full ctrl Cause Remedy Error type/response If the "Keypad Full Control" control mode is To exit the control mode, press the keypad key Warning active.
Technical data EMC data Technical data 15.1 Standards and operating conditions 15.1.1 Conformities/approvals Conformity 2014/35/EU Low-Voltage Directive 2014/30/EU EMC Directive (reference: CE-typical drive system) TR CU 004/2011 Eurasian conformity: safety of low voltage equipment Eurasian conformity: electromagnetic compatibility of technical TR CU 020/2011 means Restrictions on the use of certain hazardous substances in...
Technical data 1-phase mains connection 230/240 V Rated data 15.2 1-phase mains connection 230/240 V 15.2.1 Rated data The output currents apply to these operating conditions: At a switching frequency of 2 kHz or 4 kHz: Max. ambient temperature 45°C. •...
Appendix Appendix 16.1 Parameter attribute list The parameter attribute list in particular contains some information required for reading and writing parameters via network. The parameter attribute list contains all parameters of the inverter. • The parameter attribute list is sorted by addresses (index:subindex) in ascending order. •...
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x2000:004 Device data: CU firmware version - (Read only) general STRING[50] (P190.04) 0x2000:005 Device data: CU firmware type - (Read only) general STRING[50] (P190.05) 0x2000:006 Device data: CU bootloader version - (Read only) general STRING[50]...
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x2006:019 Error history buffer: Message 13 - (Read only) general OCTET[19] 0x2006:020 Error history buffer: Message 14 - (Read only) general OCTET[19] 0x2006:021 Error history buffer: Message 15 - (Read only) general OCTET[19]...
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x2540:003 Mains settings: Undervoltage error threshold x V (Read only) general (P208.03) 0x2540:004 Mains settings: Undervoltage reset threshold x V (Read only) general (P208.04) 0x2540:005 Mains settings: Overvoltage warning threshold 0 V * general (P208.05)
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x261C:014 Favorites settings: Parameter 14 0x2C000000 general PH - (P740.14) 0x261C:015 Favorites settings: Parameter 15 0x2B000000 general PH - (P740.15) 0x261C:016 Favorites settings: Parameter 16 0x2B010100 general PH - (P740.16) 0x261C:017 Favorites settings: Parameter 17...
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x261C:043 Favorites settings: Parameter 43 0x26390100 general PH - (P740.43) 0x261C:044 Favorites settings: Parameter 44 0x26390200 general PH - (P740.44) 0x261C:045 Favorites settings: Parameter 45 0x26390300 general PH - (P740.45) 0x261C:046 Favorites settings: Parameter 46...
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x2631:026 Function list: Activate segment setpoint (bit 0) Not connected [0] Sequencer (P400.26) 0x2631:027 Function list: Activate segment setpoint (bit 1) Not connected [0] Sequencer (P400.27) 0x2631:028 Function list: Activate segment setpoint (bit 2) Not connected [0] Sequencer (P400.28)
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x2633:002 Digital input debounce time: Digital input 2 1 ms general 0x2633:003 Digital input debounce time: Digital input 3 1 ms general 0x2633:004 Digital input debounce time: Digital input 4 1 ms general 0x2633:005...
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x2637:011 Analog input 2: Min torque value 0.0 % general (P431.11) 0x2637:012 Analog input 2: Max torque value 100.0 % general (P431.12) 0x2639:001 Analog output 1: Output range 0 ...
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x282B:007 Inverter diagnostics: Default frequency setpoint x.x Hz (Read only) general 0x282B:008 Inverter diagnostics: Preset frequency setpoint x.x Hz (Read only) general 0x282B:009 Inverter diagnostics: Actual frequency setpoint x.x Hz (Read only) general 0x282B:010...
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x2911:005 Frequency setpoint presets: Preset 5 0.0 Hz general (P450.05) 0x2911:006 Frequency setpoint presets: Preset 6 0.0 Hz general (P450.06) 0x2911:007 Frequency setpoint presets: Preset 7 0.0 Hz general (P450.07) 0x2911:008...
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x291F:002 Skip frequencies: Skip bandwidth 1 0.0 Hz general (P317.02) 0x291F:003 Skip frequencies: Skip frequency 2 0.0 Hz general (P317.03) 0x291F:004 Skip frequencies: Skip bandwidth 2 0.0 Hz general (P317.04) 0x291F:005...
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x29E2 DC-bus filter time 25.0 ms MCTRL 0x29E3 Motor voltage filter time 25.0 ms MCTRL 0x29E4 Voltage reserve range general (P354.00) 0x2B00 V/f characteristic shape Linear [0] general PC - (P302.00) 0x2B01:001...
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x2C00 Motor control mode V/f characteristic control general PC - (P300.00) (VFC open loop) [6] 0x2C01:001 Motor parameters: Number of pole pairs - (Read only) MCTRL 0x2C01:002 Motor parameters: Stator resistance 10.1565 Ω...
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x2D4F Motor utilisation (i²*t) x % (Read only) general (P123.00) 0x2D67:001 Maximum torque monitoring: Response No response [0] MCTRL (P329.01) 0x2D67:002 Maximum torque monitoring: Triggering delay 0.000 s MCTRL 1000 (P329.02)
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x2DA5:016 Diagnostics of analog input 2: Status - (Read only) general (P111.16) 0x2DAA:001 Diagnostics of analog output 1: Voltage x.xx V (Read only) general (P112.01) 0x2DAA:002 Diagnostics of analog output 1: Current x.xx mA (Read only) general (P112.02)
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x4006:002 Load loss detection: Delay time 0.0 s general (P710.02) 0x4006:003 Load loss detection: Error response No response [0] general (P710.03) 0x4007:001 Heavy load monitoring: Error threshold 200.0 % general 0x4007:002 Heavy load monitoring: Delay time...
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x4022:003 PID setpoint presets: Preset 3 0.00 PID unit general (P451.03) 0x4022:004 PID setpoint presets: Preset 4 0.00 PID unit general (P451.04) 0x4022:005 PID setpoint presets: Preset 5 0.00 PID unit general (P451.05)
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x4027:003 Sequencer segment 2: Time 0.0 s Sequencer (P802.03) 0x4027:004 Sequencer segment 2: Digital outputs Sequencer (P802.04) 0x4027:005 Sequencer segment 2: Analog outputs 0.00 VDC Sequencer (P802.05) 0x4027:006 Sequencer segment 2: PID setpoint 0.00 PID unit Sequencer...
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x402A:009 Sequencer segment 5: Reserved Sequencer 0x402B:001 Sequencer segment 6: Frequency setpoint 0.0 Hz Sequencer (P806.01) 0x402B:002 Sequencer segment 6: Acceleration/deceleration 5.0 s Sequencer (P806.02) 0x402B:003 Sequencer segment 6: Time 0.0 s Sequencer (P806.03)
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x402E:006 End segment: PID setpoint 0.00 PID unit Sequencer (P822.06) 0x402E:007 End segment: Torque setpoint 100.0 % Sequencer (P822.07) 0x402E:008 End segment: NetWordOUT2 Sequencer 0x402E:009 End segment: Reserved Sequencer 0x402F End of sequence mode...
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Appendix Parameter attribute list Address Name Default setting Category Data type Factor 0x4044:001 ... Parameter value set 3: Value of parameter 1 ... Value general 0x4044:032 of parameter 32 (P753.01 ... 32) 0x4045:001 ... Parameter value set 4: Value of parameter 1 ... Value general 0x4045:032 of parameter 32...
Appendix Glossary Address Name Default setting Category Data type Factor 0x6080 Max motor speed 6075 rpm general OP r (P322.00) 0x60E0 Positive torque limit 250.0 % general 0x60E1 Negative torque limit 250.0 % general 0x60FD Digital inputs - (Read only) general (P118.00) 0x6502...
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