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YAMADA AFC-9000S Operation Manual

Automatic transmission fluid changer 220v
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Doc. No.
AUT 046U-03
INSTRUCTION
Automatic Transmission Fluid Changer
AFC-9000S(220V) MODEL No.881082
WARNING
Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, please keep it at hand any
time for your quick reference.

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  • Page 1 AUT 046U-03 INSTRUCTION Automatic Transmission Fluid Changer AFC-9000S(220V) MODEL No.881082 WARNING Prior to operating this pump, be sure to read this operation manual for safety. After reading the manual, please keep it at hand any time for your quick reference.
  • Page 2 If you have any questions on the operation of this pump or if the pump operates improperly, contact your dealer or our office (see back page of this manual for our contact information). ◊ If your manual is damaged or lost, additional copies may be purchased from your dealer, or from Yamada directly. - Purpose This machine is a exchangeable machine of the automatic transmission fluid (Hereafter, it is called A.T.F).
  • Page 3 CAUTION - This machine is A.T.F. and motor oil exclusive use. The brake fluid other than this, you cannot use for the solution which damages rubber such as gasoline and gas oil, or the liquid whose volatility is high. Not only becoming cause of breakdown of the equipment, there is danger such as ignition.

  • Page 4: Table Of Contents

    CONTENTS - Introduction - Purpose -Warnings and Cautions - Directions - Contents 1. Name of each part 1-1. Name of each part ......................1 1-2. Operation panel ......................2 1-3. Contents of package...................... 2 2. Preparations before oil replacement 2-1. Setting a new oil pail ······································································································3 2-2.
  • Page 5 7-8. Piping assembly(804515)·······························································································37 7-9.Oil sensor assembly(804518) ·························································································38 8. Option attachment ··················································································· 39 9.Limited warranty...

  • Page 6: Name Of Each Part

    1. Name of each part 1-1. Name of each part...

  • Page 7: Operation Panel

    1-2. Operation panel 1-3. What is in the package (See Figure 1-1 on page 1.) Oil changer (this machine), flexible nozzle L1200, connection hose for oil circulation replacement (two), exhaust nozzle, cleaning coupler, nozzle stand and setscrew (M6 × 35, for a nozzle stand) (two) Operation manual CAUTION ・...

  • Page 8: Preparations Before Oil Replacement

    2. Preparations Before Oil Replacement CAUTION - This machine is exclusively designed for automatic transmission fluid (ATF) and engine oil. Do not use any other solution or highly volatile fluid that damages rubber such as brake fluid, gasoline and light oil with this machine.

  • Page 9: Taking Out/Setting The Wasted Tank

    2-2 Taking out/Setting the wasted oil tank CAUTION Do not exhaust any wasted oil that is handled with this machine to the ground directly. Discard the wasted oil according to the applicable law and regulations. Be sure to remove the wasted oil upper limit sensor with hands. If you pull it out forcibly, the connector is damaged and/or the cable is broken.

  • Page 10: 2-4.Setting

    2-4 Setting up CAUTION While the machine is operating, be sure to lock the caster brakes on the flat place. Or, the machine may start moving depending on the installation place, and it may cause a property damage accident. Do not use any power supply other than 220 V AC for the machine. Or it may cause the machine to malfunction and damage it due to electrical shock or fire.

  • Page 11: How To Use

    3. How to Use 3-1 Precautions caution Since the oil to be used is regulated depending on the car type such as a 4-wheel drive car, check it with the operating instructions of the car. (If you use any oil other than the designated ATF, it may cause the transmission to malfunction.) Some cars may use a nozzle holder.

  • Page 12: Inserting The Flexible Nozzle And Notes

    3-3 Inserting the flexible nozzle and notes Insert the nozzle into the level gauge hole slowly and securely. (See Fig. 3-3.) NOTE - Never push the nozzle into the hole forcibly. If the nozzle stops in the middle, pull it back a little and then push it into the hole while turning it slowly.

  • Page 13: 3-5.How To Operate

    3.5 How to operate *(The description written in “Italics” explains the condition of the automatic operation.) 3-5-1 Automatic mode ■ Circulation mode 1. Connect the power cable to the AC outlet. (The buzzer sounds for one second.) 2. Press the POWER key. 3.

  • Page 14: Dipstick (Alternate) Mode

    13. When the amount of the supplied oil and that of the removed oil reach the set amount, the automatic operation finishes. Stop idling the engine. 14. Check the level gauge, and make fine adjustments of oil replacement if the amount of the replaced oil is too much or too little.

  • Page 15: Cvt Mode

    12. The signal light “blue” flashes when the remaining time becomes approximately 30 seconds. 13. Oil replacement finishes when the amount of new oil and that of wasted oil reach the value you set. Stop idling the engine. 14. Check the level gauge, and make fine adjustments if the replaced oil is too much or too little. Number of alternate replacement operations and waiting time varying depending on the amount of oil to be replaced you set Amount of oil to be...

  • Page 16: Manual Mode

    When the machine is in Normal mode, the machine automatically skips to Step 10. The NEW FLUID lamp and the FINISH key flash. (These lamp and key flash only when the machine is in Semi Auto mode.) 9. To finish replacing the oil, press the FINISH key. To supply the car with new oil whose amount is the same as that of the removed oil, press the MANUAL MODE key, then press the START key.

  • Page 17: Manual Replacement Of Oil 2(Manual)

    ■Manual replacement of oil 2 (manual) 1. Connect the power cable to the AC outlet. (The buzzer sounds for one second.) 2. Press the POWER key. 3. Press the MANUAL MODE key once and select “ADD” or press the MANUAL MODE key twice and select “REMOVE”.

  • Page 18: Functions

    3-5-3 Functions ■Cleaning This function returns new oil remaining in the new oil hose or pipe into a new oil pail. This operation eliminates waste of any new oil when you replace new oil with another type of new oil. 1.

  • Page 19: Removing The Waste Oil

    ■Removing the wasted oil 1. Connect the power cable to the AC outlet. (The buzzer sounds for one second.) 2. Press the POWER key. 3. Press the FUNC. Key twice and select “WASTE FLUID. “ハイシュツ” appears on the digital screen. 4.

  • Page 20: Refilling New Oil

    ■Refilling new oil (An optional pail cover is required to use this function.) 1. Connect the power cable to the AC outlet. (The buzzer sounds for one second.) 2. Press the POWER key. 3. Press the FUNC. key three times, and select “NEW FLUID.” “ホキュウ”...

  • Page 21: Setting

    ■Settings 1. Connect the power cable to the AC outlet. (The buzzer sounds for one second.) 2. Press the POWER key. 3. Press the FUNC. key three times (or four times) and select the “SETUP.” “セッテイ” appears on the digital display. 4.

  • Page 22: Other Functions

    Setting Set value amount short middle long Less than 10 seconds 20 seconds 30 seconds 5 L or 15 seconds 30 seconds 45 seconds more P05: Guide voice ON/OFF (“オンセイ” is displayed on the digital display, and the initial setting is ON.) Specify whether to output the guide voice or not.
  • Page 23 ■If the wasted oil tank is totally full while the machine is operating 1. Automatic operation of the machine stops temporarily. (The buzzer sounds.) The wasted oil tank is totally full. Exhaust the wasted oil. 2. Take out the wasted oil tank, and remove the wasted oil from the tank with following the procedure for taking out/setting the wasted oil tank.

  • Page 24: Maintenance And Inspection

    4. Maintenance and Inspection 4-1 Maintenance WARNING ・ Gasoline is highly volatile fluid. Never use it for cleaning. Or it may catch a fire or explode. Clean the machine with cleaning oil and dry it with air blow. CAUTION -Before maintenance or inspection of the machine, be sure to disconnect the power cable from the AC outlet. Or it may cause an electrical shock.

  • Page 25: Error Codes

    4-2 Error Codes [Oil removal error] <When this error is supposed to occur> CVT mode When automatic oil removal finishes <Error detecting condition> The amount of removed oil is 2 L (you can change this amount) or less when the machine finishes removing the wasted oil from the oil pan of a car.

  • Page 26: Eo2【Insufficient Flow Rate For Oil Supply】【Insufficient Flow Rate For Oil Removal

    E02 [Insufficient flow rate for oil supply] [Insufficient flow rate for oil removal] <When this error is supposed to occur> Generally While the machine is supplying a car with new oil or removing the wasted oil from it <Error detecting condition> The flow rate is approximately 200 mL/minute or less.

  • Page 27: Eo3【Oil Removal Disabled

    E03 [Oil removal disabled] <When this error is supposed to occur> Generally When the machine starts removing the wasted oil <Error detecting condition> No wasted oil is removed for 60 seconds even though the machine starts removing the oil. <Why should the machine detect this error?> The machine has to check to see if it can remove the wasted oil (condition of the nozzle and/or oil temperature).

  • Page 28: Eo4【Oil Removal Error

    E04 [Oil removal error] <When this error is supposed to occur> Dipstick mode While the machine is removing the wasted oil <Error detecting condition> The machine cannot remove the regulated amount of wasted oil (800 mL or 1,000 mL) while it is removing the wasted oil after supplying a car with new oil.

  • Page 29: Eo5【Setting Error

    E05 [Setting error] <When this error is supposed to occur> Circulation mode After the wasted oil is removed or after new oil is supplied <Error detecting condition> When the set value ≤ the amount of the wasted oil removed from the oil pan of a car When the set value ≤...

  • Page 30: Eo7【Insufficient Flow Rate For Oil Removal

    E07 [Insufficient flow rate for oil removal] <When this error is supposed to occur> Circulation mode Same amount of oil replacement check <Error detecting condition> The flow rate is approximately 200 mL/minute or less. <Why should the machine detect this error?> When the flow rate is low, the precision of the flow meter becomes lower, and a margin of error may become substantial after oil replacement.

  • Page 31: Eo8【Oil Removal Disabled

    E08 [Oil removal disabled] <When this error is supposed to occur> Circulation mode When the machine starts controlling the same amount of oil replacement <Error detecting condition> When no wasted oil flows for 60 seconds even though the machine starts controlling the same amount of oil replacement.

  • Page 32: Troubleshooting

    4-3 Troubleshooting Error condition Cause Corrective action The machine cannot be 1. The plug of the power cable is Connect the plug of the power cable to the AC outlet securely turned on or you cannot not connected to the AC (AC220 V) operate the machine.

  • Page 33: Main Dimensions

    Error condition Cause Corrective action The machine refills new 1. The refill nozzle/filter adapter is Attach the refill nozzle/filter adapter onto the new oil hose oil too slowly or does not not attached onto the new oil (twin-hose, red) securely. refill any oil.

  • Page 34: Specifications

    6. Specifications Product Automatic transmission fluid changer name Model AFC-9000S(220V) name Serial 881082 number Specifi Functions 1.Circulation mode cations 2.Dipstick mode 3.CVT mode 4.Manual operations Supply of new oil Removal of the wasted oil 5.Functions Cleaning Exhausting of the wasted oil...
  • Page 44 8. Option attachment pail caver( 804533 ) nozzle adapter( 771782 ) direct adapter( 804532 ) Light car nozzle( 685255 ) Cleaning kit( SP-3246 ) Dustproof cover（772911 )
  • Page 45 9. Limited Warranty 1. Warranty period This warranty will be valid for a period of 12 months after the date of purchase. 2. Warranty If, during the warranty period, any of the material of the genuine parts of this product or the workmanship of this product is found defective, and is so verified by our company, the servicing cost will be fully born by our company.
  • Page 46 YAMADA AMERICA, INC 955 E. ALGONQUIN RD., ARLINGTON HEIGHTS, IL60005, U.S.A. PHONE : 1-847-631-9200 FAX : 1-847-631-9273 http://www.yamadapump.com Manufactured by: YAMADA CORPORATION International Department No.1-3, 1-CHOME, MINAMI MAGOME, OHTA-KU, TOKYO, 143-8504, JAPAN PHONE : +81-(0)3-3777-0241 FAX : +81-(0)3-3777-0584 201104 AUT046U...

This manual is also suitable for:

881082

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