Chapter 8 – Prestart Inspection
4. Replace the caps on the battery. The caps must be in
place and tight during machine operation and battery
charging.
Battery Terminals
To inspect the battery terminals:
1. Check the top of the battery, the terminals, and cable
ends. They should be clean and free of corrosion
(refer to Figure 8.2).
2. If necessary, clean the top of the battery. Clean the
terminals and cable ends with a wire brush or terminal
cleaning tool.
3. Make sure all cable ends are securely fastened to
the terminals.
Battery Charger
Inspect the battery charger (refer to Figure 8.3) to ensure
that it is operating properly.
1. Unplug the battery disconnect.
2. Plug the charger into a source of power.
3. Observe the LED's on the charger. They indicate the
level of charge on the batteries.
Charger Plug
Battery Charge Indicator
Figure 8.3 – Battery Charger
4. Unplug the charger.
Blocking the Mast
Always block the mast when the platform is raised before
inspecting or performing service or maintenance proce-
dures on the machine.
Danger
Pinch points exist on the aerial platform. Death or
serious injury will result if the platform drops onto
personnel working under the raised platform. Prop-
erly block the mast when the platform is raised, be-
fore inspecting or performing service or maintenance
procedures on the machine.
18
Use the following procedure to properly block the mast.
1. Remove all tools and material from the platform.
2. Using the lower controls, raise the platform approxi-
mately 4' (1.2 m).
3. Place a solid 2 x 4 wood block, approximately 18" (50
cm) long, at the rear of the mast between the number
one and number two mast as shown in Figure 8.4.
#2 Mast
#1 Mast
Figure 8.4 – Blocking the Mast
4. Using the lower controls, gradually lower the platform
until the 2 x 4 supports the mast assembly.
Use the following procedure to remove the block.
1. Using the lower controls, raise the platform approxi-
mately 4' (1.2 m).
2. Remove the 2 x 4.
3. Using the lower controls, completely lower the plat-
form.
Cables and Wiring Harness
To inspect the cables and wiring harnesses:
1. Visually inspect all cables and wiring for wear and/or
physical damage such as loose connections, broken
wires, and frayed insulation.
2. Check the wiring in areas where a change in routing
direction may cause them to become pinched.
3. Make sure the cables and wires are properly routed
to avoid sharp edges, pinching, and scuffing.
18" (50 cm)
2 x 4
TM12 – 8210027