Snorkel TL37J Parts Manual
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Snorkel TL37J Parts Manual

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TL37J PARTS MANUAL
TL37J PARTS MANUAL

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Summary of Contents for Snorkel TL37J

  • Page 1 TL37J PARTS MANUAL TL37J PARTS MANUAL...
  • Page 2 UPPER CONTROL BOX BATTERY CE /ANSI (From Feb 2019) 2-35 UPPER CONTROL BOX ENG CE /ANSI (From Feb 2019) 2-36 UPPER CONTROL BOX BIENERGY CE /ANSI (From Feb 2019) 2-37 EXTERNAL COMPONENTS TL37J 2-38 ELECTRICAL SWITCH VARIATIONS 2-39 ELECTRICAL PARTS LIST (Battery) 2-40...
  • Page 3 INDEX_OF_FASTENERS 2-42 MAINTENANCE MAINTENANCE TL37 SCHEMATICS SCHEMATICS_TL37...
  • Page 4 RA/PG PARTS & SERVICES MANUAL Part Number 511116-201 December 2017 Serial Number TL37-01-007625 and after...
  • Page 11 TL37J PARTS MANUAL CHASSIS & OUTRIGGER ASSY REPAIR PARTS CHASSIS & OUTRIGGER ASSY Tue Mar 23 07:46:29 UTC 2021...
  • Page 12 TL37J PARTS MANUAL CHASSIS & OUTRIGGER ASSY アイテム 部品番号 名前 数量 22-5828 OUTRIGGER FOOT OUTRIGGER SP-012E218 FOOT PIN 12-3116 HOSE 10-5260 OUTRIGGER LEG SP-030D167 OUTRIGGER RAM/OUTRIGGER PIVOT PIN 10-2672 RETAINING PEG 508180-000 OUTRIGGER RAM SP-030B198 TOP TIE BAR/QUADRANT PIVOT SP-030K211 10-5395 BOLT-ON CYCLE GUARDS RIGHT (OPTIONAL) 10-4974 BOOM HOLDING BRACKET 25-0325 JOCKEY WHEEL (CE) 508684-000 JOCKEY WHEEL (ANSI) 510301-000 COUPLING ASSEMBLY (CE) 508679-000 Tow Coupling...
  • Page 13 TL37J PARTS MANUAL CHASSIS & OUTRIGGER ASSY アイテム 部品番号 名前 数量 10-4675 MUDGUARD MOUNTING BRACKET 513491-000 MUDGUARD (CE), Ansi version 508707-000 510300-000 WHEEL ASSEMBLY (CE) 508678-000 WHEEL ASSEMBLY (ANSI) 25-0239 SPIRIT LEVEL SMALL SM-M0026 BLACK EDGE TRIM PART OF ITEM 12 JOCKEY HANDLE 508945-006 Nameplate, Trailer VIN plate " 510062-100 ROLL PIN 6DIA. 30LONG 510061-000 ROLL PIN 10DIA. 50LONG 15-0875̲10 VERTICAL BOOMPAD 10mm 15-0875̲20 VERTICAL BOOMPAD 20mm 15-0875̲5 VERTICAL BOOMPAD 10mm 8210244 PLATE, AXLE ADAPTOR (ANSI...
  • Page 14 TL37J PARTS MANUAL TOW HITCH ASSEMBLY REPAIR PARTS TOW HITCH ASSEMBLY Tue Mar 23 07:46:29 UTC 2021...
  • Page 15 TL37J PARTS MANUAL TOW HITCH ASSEMBLY アイテム 部品番号 名前 数量 Part No. Description Qty. 510301-000 COUPLING ASSEMBLY (CE) 510301-000̲2 DRAWTUBE 510301-000̲3 DAMPER 510301-000̲4 COUPLING HEAD 510301-000̲5 GAITER 510301-000̲6 HAND BRAKE ASSEMBLY 508679-000 Tow Coupling 1450217 CHAIN PEERLESS 5/16 X 36 SAFETY 508680-000 CHAIN PEERLESS 5/16 X 36 SAFETY (ANSI), NOT ILLUSTRATED 508681-000 KICK STAND 508682-000 PLATE COUPLER 508683-000 LEVER ARM 7500016 SPACER .500 SCH-40 X 1.00...
  • Page 16 TL37J PARTS MANUAL JOCKEY WHEEL REPAIR PARTS JOCKEY WHEEL Tue Mar 23 07:46:30 UTC 2021...
  • Page 17 TL37J PARTS MANUAL JOCKEY WHEEL アイテム 部品番号 名前 数量 25-0325/1 HANDLE N/A AS SPARE SPINDLE N/A AS SPARE SPINDLE 25-0325/3 WHEEL 205 X 60 24-4268 JOCKEY WHEEL CLAMP 24-4269 HANDLE FOR CLAMP 513931-001 HANDLE 25-0337 JOCKEY WHEEL HD DOUBLE illustrate ASSY JOCKEY WHEEL Tue Mar 23 07:46:30 UTC 2021...
  • Page 18 TL37J PARTS MANUAL AXLE ASSEMBLY REPAIR PARTS AXLE ASSEMBLY Tue Mar 23 07:46:30 UTC 2021...
  • Page 19 TL37J PARTS MANUAL AXLE ASSEMBLY アイテム 部品番号 名前 数量 1289444 RUBBER ASSEMBLY SAMPLE 104528 AXLE PAD 8210184 SPACER (ANSI ONLY) 1029219 L.H. TRAILING ARMWELD ASSY 1029220 R.H. TRAILING ARMWELD ASSY 513466-000 AXLE, 1900kg RUBBER TORSION 1 508677-000 AXLE Assembly (ANSI), SN: To 01-007825, NOT ILLUSTRATED 514904-000 AXLE Assembly (ANSI), SN: From 01-007826, NOT ILLUSTRATED 5563987 CONE WHEEL NUT 1/2-20 (ANSI ONLY) AXLE ASSEMBLY Tue Mar 23 07:46:30 UTC 2021...
  • Page 20 TL37J PARTS MANUAL BRAKE ASSEMBLY REPAIR PARTS BRAKE ASSEMBLY Tue Mar 23 07:46:31 UTC 2021...
  • Page 21 TL37J PARTS MANUAL BRAKE ASSEMBLY アイテム 部品番号 名前 数量 18690/18620 BEARING, TAPER ROLLER 1159 67 HUB DRILLING 5- STUD x 1/2 UNF x 6" P.C.D 7220068 TL37 AXLE HUB-DRUM KIT LM48548/LM48510 BEARING, TAPER ROLLER OILSEAL206318 OILSEAL 206318 1053 03 LOAD WASHER 55 DIA null null 1061 07 HUB CAP 1026 15 WHEEL STUD, 1/2 UNF x 40 mm LONG 1027 07 WHEEL NUT 1/2 UNF x 30° 7200033 LH BRAKE LINING 7200034 RH BRAKE LINING BRAKE ASSEMBLY Tue Mar 23 07:46:31 UTC 2021...
  • Page 22 TL37J PARTS MANUAL FRICTION DRIVE ASSIST LH ASSY REPAIR PARTS FRICTION DRIVE ASSIST LH ASSY Tue Mar 23 07:46:31 UTC 2021...
  • Page 23 TL37J PARTS MANUAL FRICTION DRIVE ASSIST LH ASSY アイテム 部品番号 名前 数量 512761-001 Link Plate 512762-000 Link Plate 13-3906 HYDRAULIC MOTOR 15-0911 SPACER BLOCK 513246-000 BEARING 513493-000 MOUNTING PLATE 24-4152 8 THK PLATE 10-5406 10 THK PLATE 513935-000 FRICTION DRIVE SUPPORT WELDMENT - PLATE C 512765-000 Handle, LH 513488-000 SPRAY GUARD - RIGHT 513935-013 FRICTION DRIVE COVER - TOP PLATE 513515-000 TL37 FRICTION DRIVE MUDFLAP BRACES...
  • Page 24 TL37J PARTS MANUAL FRICTION DRIVE ASSIST RH ASSY REPAIR PARTS FRICTION DRIVE ASSIST RH ASSY Tue Mar 23 07:46:32 UTC 2021...
  • Page 25 TL37J PARTS MANUAL FRICTION DRIVE ASSIST RH ASSY アイテム 部品番号 名前 数量 512758-000 LEVER RH 513515-000 TL37 FRICTION DRIVE MUDFLAP BRACES 10-5409 REVOLVE ROLLER 513935-025 FRICTION DRIVE RESTRAINT HANDLE 513935-013 FRICTION DRIVE COVER - TOP PLATE 513935-020 FRICTION DRIVE WELDMENT, 512762-000 Link Plate 13-3906 HYDRAULIC MOTOR 512760-000 MOTOR MOUNTING ASSY, RH 15-0911 SPACER BLOCK 513492-000 ROLLER BRACKET RH 513246-000 BEARING 512761-000 LINK ASSY.
  • Page 26 TL37J PARTS MANUAL TL37_EURO_HUB_VIGO REPAIR PARTS TL37_EURO_HUB_VIGO Tue Mar 23 07:46:33 UTC 2021...
  • Page 27 TL37J PARTS MANUAL TL37_EURO_HUB_VIGO アイテム 部品番号 名前 数量 45309 Expander (200x50 - 250x40) 36341 Half Shell 200x50, 203x40 45207 Eyelet (160x35 - 250x40) 41628 Spring Tension Spreadlever 25772.05 Brake Shoe 250x40 Sliding Knott 42904 Tension Spring (spr/lever) 43150 Spring Tension Spreadlever 45523 Bolt Adjuster Hex Head M12 45352 Adjuster Shoe Post (250x40) 45351 Readjustment Wedge 250x40 45352 Adjuster Shoe Post (250x40) 42861.01 Shoe Steady Spring 160, 203, 25689.06 Brake Shoe 250x40 Fixed Knott TL37_EURO_HUB_VIGO Tue Mar 23 07:46:33 UTC 2021...
  • Page 28 TL37J PARTS MANUAL SLEW ASSEMBLY REPAIR PARTS SLEW ASSEMBLY Tue Mar 23 07:46:33 UTC 2021...
  • Page 29 TL37J PARTS MANUAL SLEW ASSEMBLY アイテム 部品番号 名前 数量 16-0159 SLEW COVER - R H (Aerial Colour 16-0135) 22-4945 LCB MOUNTING BRACKET(To SN 007624) 513589-000 LCB MOUNTING BRACKET(SN 007625+) SP-030D211 10-2672 RETAINING PEG 10-5404 SLEW (BATTERY) 16-0158 SLEW COVER - LH (Aerial Colour 16-0134) 15-0858 HINGE 11-3313 ANTI-LUCE FASTENER 10-4962 SLEW STOP RING 500284-000 SLEW DRIVE 514164-070 Bolt, SktCapScrew DIN912 M16 x 70mm 12.9 Dacromet 514165-070 Bolt, HexBolt DIN931 M16 x 70mm 12.9 Dacromet 22-4920 CABINET STAY...
  • Page 30 TL37J PARTS MANUAL BOOM ASSEMBLY PARTS REPAIR PARTS BOOM ASSEMBLY PARTS Tue Mar 23 07:46:34 UTC 2021 2-10...
  • Page 31 TL37J PARTS MANUAL BOOM ASSEMBLY PARTS アイテム 部品番号 名前 数量 506302-000 BOOM ASSEMBLY PARTS Shown 15-0905 LOWER BOOM REST PAD (21mm) 15-0910 UPPER BOOM REST PAD (13mm) * 10-4408 VERTICAL BOOM SP-030D221 MAIN BOOM PIN 508177-000 TOP RAM SP-030B171 BOTTOM & TOP RAM PIVOT PIN 2 15-0025 R CLIP 10-4419 TOP TIE BAR 10-4415 TOP BOOM SP-030B198 TOP TIE BAR/QUADRANT PIVOT 10-2672 RETAINING PEG SP-030K224 QUADRANT PIVOT PIN SP-025B203 DROPNOSE/QUADRANT PIVOT...
  • Page 32 TL37J PARTS MANUAL BOOM ASSEMBLY PARTS アイテム 部品番号 名前 数量 15-0873/10 BOOM HOLDING PACKER ( 10mm ) 15-0873/20 BOOM HOLDING PACKER (20mm 15-0873/5 BOOM BRKT PACKER (5 mm) 14-0003 1/4UNF GREASE NIPPLE BOOM ASSEMBLY PARTS Tue Mar 23 07:46:34 UTC 2021 2-10...
  • Page 33 TL37J PARTS MANUAL CAGE ASSEMBLY REPAIR PARTS CAGE ASSEMBLY Tue Mar 23 07:46:34 UTC 2021 2-11...
  • Page 34 TL37J PARTS MANUAL CAGE ASSEMBLY アイテム 部品番号 名前 数量 22-5065 STEEL MESH FLOOR 513475-000 CAGE T.B.A WASHER SP025-D235 SP016B108 ------------ ------------ ----- 508179-000 SLEWING BASKET RAM ------------ ------------ ----- 22-5849 PACKER FOR U BOLT 11-3433 U BOLT 513590-000 Control support (To Jan 2019) 515414-000 Control support (From Feb 2019) 1 508934-000 ACCESS BAR 508932-000 U BRACKET 10-2672 RETAINING PEG...
  • Page 35 TL37J PARTS MANUAL BOTTOM RAM REPAIR PARTS BOTTOM RAM Tue Mar 23 07:46:34 UTC 2021 2-12...
  • Page 36 TL37J PARTS MANUAL BOTTOM RAM アイテム 部品番号 名前 数量 508176-000 BOTTOM RAM Shown SEAL KIT 13-1061 HEAD BUSH 13-2400-1 ROD ASSEMBLY SB-030030 Bush 14-0001 GREASE NIPPLE 13-2400-2 TUBE ASSEMBLY SS-0400214 RAM SPACER 13-1064 PISTON 13-1049 LOCKNUT EMERGENCY LOWER CARTRIDGE OVER CENTRE VALVE CARTRIDGE BOTTOM RAM Tue Mar 23 07:46:34 UTC 2021...
  • Page 37 TL37J PARTS MANUAL TOP RAM REPAIR PARTS TOP RAM Tue Mar 23 07:46:34 UTC 2021 2-13...
  • Page 38 TL37J PARTS MANUAL TOP RAM アイテム 部品番号 名前 数量 508177-000 TOP RAM Shown SEAL KIT 13-1061 HEAD BUSH 13-2401-1 ROD ASSEMBLY 14-0001 GREASE NIPPLE SB-030030 Bush 13-2401-2 TUBE ASSEMBLY SS-0400390 RAM SPACER 13-1064 PISTON 13-0973 LOCKNUT EMERGENCY LOWER CARTRIDGE OVER CENTRE VALVE CARTRIDGE TOP RAM Tue Mar 23 07:46:34 UTC 2021...
  • Page 39 TL37J PARTS MANUAL SLEWING BASKET RAM REPAIR PARTS SLEWING BASKET RAM Tue Mar 23 07:46:35 UTC 2021 2-14...
  • Page 40 TL37J PARTS MANUAL SLEWING BASKET RAM アイテム 部品番号 名前 数量 508181-000 DROPNOSE RAM Shown SEAL KIT 13-1061 HEAD BUSH 14-0001 GREASE NIPPLE 13-3602-2 ROD ASSEMBLY SB-025030 BUSH 13-3602-3 RAM SPACER 13-1064 PISTON 13-0973 LOCKNUT 13-3602-1 TUBE ASSEMBLY OVER CENTRE VALVE CARTRIDGE SLEWING BASKET RAM Tue Mar 23 07:46:35 UTC 2021...
  • Page 41 TL37J PARTS MANUAL SLEWING BASKET RAM REPAIR PARTS SLEWING BASKET RAM Tue Mar 23 07:46:35 UTC 2021 2-15...
  • Page 42 TL37J PARTS MANUAL SLEWING BASKET RAM アイテム 部品番号 名前 数量 508179-000 SLEWING BASKET RAM Shown SEAL KIT 13-0988 HEAD BUSH 13-2403-1 ROD ASSEMBLY 14-0001 GREASE NIPPLE SB-016020 BUSH 13-2403-2 TUBE ASSEMBLY SS-0200020 RAM SPACER 13-0992 PISTON 13-0994 LOCKNUT SLEWING BASKET RAM Tue Mar 23 07:46:35 UTC 2021 2-15...
  • Page 43 TL37J PARTS MANUAL OUTRIGGER RAM REPAIR PARTS OUTRIGGER RAM Tue Mar 23 07:46:35 UTC 2021 2-16...
  • Page 44 TL37J PARTS MANUAL OUTRIGGER RAM アイテム 部品番号 名前 数量 508180-000 OUTRIGGER RAM Shown 13-2351 SEAL KIT 13-1007 PISTON 13-1049 LOCKNUT 13-2408-1 ROD ASSEMBLY 13-2483 CHECK VALVE 13-2408-2 TUBE ASSEMBLY 13-2437 HEAD BUSH SS-0400180 RAM SPACER SB-0300 BUSH 14-0001 GREASE NIPPLE OUTRIGGER RAM Tue Mar 23 07:46:35 UTC 2021...
  • Page 45 TL37J PARTS MANUAL SEAL KIT & CARTRIDGE INFORMATION REPAIR PARTS SEAL KIT & CARTRIDGE INFORMATION Tue Mar 23 07:46:35 UTC 2021 2-17...
  • Page 46 TL37J PARTS MANUAL SEAL KIT & CARTRIDGE INFORMATION SEAL KIT & CARTRIDGE INFORMATION Tue Mar 23 07:46:35 UTC 2021 2-17...
  • Page 47 TL37J PARTS MANUAL BATTERY POWER PACK REPAIR PARTS BATTERY POWER PACK Tue Mar 23 07:46:35 UTC 2021 2-18...
  • Page 48 TL37J PARTS MANUAL BATTERY POWER PACK アイテム 部品番号 名前 数量 19-0158 BATTERY POWER PACK Shown 13-2543-1 RETURN LINE FILTER ELEMENT 13-2543 RETURN LINE FILTER 13-1695-8 DIPSTICK & BOLT 13-2482 PUMP (1.1 cc/rev) 13-3582 PORT PLATE O-RING 13-3581 PUMP HOUSING 12-2018 PLUG 13-3550 RELIEF VALVE CARTRIDGE 13-3551 24V CONTACTOR 19-0158-2 24V MOTOR WITH CONTACTOR 13-3583 OIL SEAL 19-0147-1 TANK 12-2004 PLUG BATTERY POWER PACK...
  • Page 49 TL37J PARTS MANUAL MAINS POWER PACK REPAIR PARTS MAINS POWER PACK Tue Mar 23 07:46:35 UTC 2021 2-19...
  • Page 50 TL37J PARTS MANUAL MAINS POWER PACK アイテム 部品番号 名前 数量 19-0135 MAINS POWER PACK Shown 13-2543-1 RETURN LINE FILTER ELEMENT 13-2543 RETURN LINE FILTER 13-1695-8 DIPSTICK & BOLT 13-2482 PUMP (1.1 cc/rev) 13-3582 PORT PLATE O-RING 13-3581 PUMP HOUSING 12-2018 PLUG 13-3550 RELIEF VALVE CARTRIDGE 19-0135-2 MOTOR 19-0135-3 MOTOR FLANGE 19-0135-4 OLDHAM COUPLING 19-0135-1 TANK 12-2004 PLUG MAINS POWER PACK...
  • Page 51 TL37J PARTS MANUAL PETROL POWER PACK TANK REPAIR PARTS PETROL POWER PACK TANK Tue Mar 23 07:46:35 UTC 2021 2-20...
  • Page 52 TL37J PARTS MANUAL PETROL POWER PACK TANK アイテム 部品番号 名前 数量 22-4994 HYDRAULIC TANK LID 13-2543-1 RETURN LINE FILTER ELEMENT 13-2543 RETURN LINE FILTER 13-1695/8 DIPSTICK & BOLT 10-4996 HYDRAULIC TANK 13-0339 SUCTION STRAINER PETROL POWER PACK TANK Tue Mar 23 07:46:35 UTC 2021 2-20...
  • Page 53 TL37J PARTS MANUAL LIGHTING BOARD (CE) REPAIR PARTS LIGHTING BOARD (CE) Tue Mar 23 07:46:36 UTC 2021 2-21...
  • Page 54 TL37J PARTS MANUAL LIGHTING BOARD (CE) アイテム 部品番号 名前 数量 512492-000 Amber reflector 513301-000 RH LIGHT CLUSTER 513302-000 LH LIGHT CLUSTER 513742-000 REGISTRATION LAMP MOUNTS 513300-000 REGISTRATION LAMP 058490-016 BOLT, HEXSETSCREW DIN 933 056069-005 Washer SteelFlatWasher DIN125A 056066-005 Nut NylockNut DIN985 M5 8.0 Zi 8 515390-000 Guard, Light Cluster 513836-000 Harness, tow hitch to chassis Shown 513836-001 Harness, chassis to side marker Shown lamps 513839-000 Harness, rear light to registration Shown...
  • Page 55 TL37J PARTS MANUAL DECALS (UK KIT) REPAIR PARTS DECALS (UK KIT) Tue Mar 23 07:46:38 UTC 2021 2-22...
  • Page 56 TL37J PARTS MANUAL PIN KIT CE & ANSI TL37 REPAIR PARTS PIN KIT CE & ANSI TL37 Tue Mar 23 07:46:39 UTC 2021 2-23...
  • Page 57 TL37J PARTS MANUAL PIN KIT CE & ANSI TL37 アイテム 部品番号 名前 数量 ANSI KIT null Shown 513908-001 TL37J PIN ANSI KIT SP-012E218 FOOT PIN SP-016H090 STANDARD PIN SP-016B108 CAGE PIVOT - CAGE ROT/RAM SP-025B203 DROPNOSE/QUADRANT PIVOT SP-025D200 LINKS - CAGE SLEW PIVOT SP-025D326 SP-030B171 BOTTOM & TOP RAM PIVOT PIN 2 SP-030B198 TOP TIE BAR/QUADRANT PIVOT SP-030B210 SP-030D167 OUTRIGGER RAM/OUTRIGGER PIVOT PIN SP-030D221 MAIN BOOM PIN...
  • Page 58 TL37J PARTS MANUAL PIN KIT CE & ANSI TL37 アイテム 部品番号 名前 数量 SP-030B210 SP-030D167 OUTRIGGER RAM/OUTRIGGER PIVOT PIN SP-030D221 MAIN BOOM PIN SP-030K211 SP-030K224 QUADRANT PIVOT PIN PIN KIT CE & ANSI TL37 Tue Mar 23 07:46:39 UTC 2021 2-23...
  • Page 59 BOSSES & BUSHES STANDARD BUSH CODE: SB-XXX XXX e.g. SB-030040 L1 (MM) D1 (MM) THE BUSH MUST FILL THE COMPLETE LENGTH OF L1. HOWEVER, IT IS ACCEPTABLE TO MAKE UP THR TOTAL LENGTH L1 BY USING MORE THAN ONE BUSH ALWAYS USE GENERAL PURPOSE GREASE ON YELLOW SURFACE OF THE BUSH .
  • Page 60 BUSH LOCATIONS Bush Locations. Outrigger SB-030030 (2 off) Bottom Tie Bar SB-030030 (4 off) Bottom Boom SB-030030 (4 off) Top Tie Bar SB-030030 (4 off) Top Boom SB-030030 (4 off) Dropnose Boom SB-025025 (2 off, full boss), SB-025015 (4 off, short boss) Cage Pivot SB-025015 (2 off) Bottom Ram...
  • Page 61 Base v/v - Tee P.Cage v/v (D/nose) 13640 Emergency hand pump - Tank Cage v/v Cage v/v Tee - Dropnose Ram 4230 Solenoid valve - Base Valve Press Solenoid 1 Port 3 - Solenoid 2 Port 2 TL37J Page 5 - 41...
  • Page 62 13300 Cage v/v - Slewing Cage Ram 1940 Cage v/v - Slewing Cage Ram 2160 Base v/v-Tee P. Cage v/v (D/nose) 13640 Emer. H/pump - Tank Cage v/v Cage v/v Tee - Dropnose Ram 4230 Page 5 - 42 TL37J...
  • Page 63 Cage v/v – Slewing Cage Ram 2160 Base v/v – Tee P. Cage v/v (D/nose) 13640 Emer. H/pump – Tank Cage v/v Cage v/v Tee – Dropnose Ram 4230 Pressure point tee to solenoid 1 port 3 TL37J Page 5 - 43...
  • Page 64 Cage v/v – Slewing Cage Ram 1940 Cage v/v – Slewing Cage Ram 2160 Base v/v – Tee P. Cage v/v (D/nose) 13640 Emer. H/pump – Tank Cage v/v Cage v/v Tee – Dropnose Ram 4230 Page 5 - 44 TL37J...
  • Page 65 ” BSP Male x 1.4mm Orifice Straight Adaptor 12-9013 ¼” BSP Male x ” BSP Male x 1.0mm Orifice Straight Adaptor DRAWING N° : ISSUE 13-3546 C/N Num 2161 2174 2184 2190 2271 2357 2366 25531 25725 TL37J Page 5 - 45...
  • Page 66 ¼” BSP Male x ” BSP Male x 1.4mm Orifice Straight Adaptor 12-9013 ¼” BSP Male x ” BSP Male x 1.0mm Orifice Straight Adaptor DRAWING N° : ISSUE 13-3560 C/N Num 0000 2174 2184 2271 25555 25725 Page 5 - 46 TL37J...
  • Page 67 ¼” BSP Male x ” BSP Male x ” Orifice Straight Adaptor 12-9000 ¼” BSP Male x ” BSP Male x 1.4mm Orifice Straight Adaptor DRAWING N° : ISSUE 13-3610 2366 C/N Num 0000 2271 2357 25555 TL37J Page 5 - 47...
  • Page 68 ½” BSP Male x Female Rotary Coupling 509415-000 12-9013 ¼” BSP Male x ” BSP Male x 1.0mm Orifice Straight Adaptor DRAWING N° : ISSUE 13-3598 C/N Num 2271 2357 2366 25270 25555 25725 26064 Page 5 - 48 TL37J...
  • Page 69 TL37J PARTS MANUAL STANDARD LOWER CONTROL - (To JAN 2019) REPAIR PARTS STANDARD LOWER CONTROL - (To JAN 2019) Tue Mar 23 07:46:39 UTC 2021 2-27...
  • Page 70 TL37J PARTS MANUAL STANDARD LOWER CONTROL - (To JAN 2019) アイテム 部品番号 名前 数量 513316-000 GP450 I/F BOARD 512368-000 DIN RAIL (170mm) 510156-000 9WAY PANEL PLUG 510154-000 6WAY PANEL PLUG 512366-000 4 WAY PANEL PLUG 510155-000 3WAY PANEL PLUG SW TWIST RELEASE E/STOP; SCHNEIDER 510524-000 PUSH/PULL SW ASSY W/NC CONTACT 512935-000 LED GREEN 12V 512934-000 LED RED 12V 502588-000 ALARM, ECCO BEEPING 6-28VDC 1 510145-000 Mate-N-Lock PIN CONTACT 512543-000 3 POS'N KEY SWITCH - STAYPUT 1...
  • Page 71 TL37J PARTS MANUAL STANDARD LOWER CONTROL - (To JAN 2019) アイテム 部品番号 名前 数量 09-2379 SWITCH CABLE 09-2326 RELAY 24V DC 513350-000 5-CORE CABLE 508075-000 2-CORE CABLE 513457-000 3-CORE CABLE 508637-000 HIRSCHMANN CONNECTOR 513351-000 BLANKING GROMMET 509741-000 FUSE HOLDER 509740-005 FUSE 7.5AMP 513326-000 OVERLAY 513949-000 9 way chassis socket STANDARD LOWER CONTROL - (To JAN 2019)
  • Page 72 TL37J PARTS MANUAL LOWER CONTROL BOX CE (From FEB 2019) REPAIR PARTS LOWER CONTROL BOX CE (From FEB 2019) Tue Mar 23 07:46:40 UTC 2021 2-28...
  • Page 73 TL37J PARTS MANUAL LOWER CONTROL BOX CE (From FEB 2019) LOWER CONTROL BOX CE (From FEB 2019) Tue Mar 23 07:46:40 UTC 2021 2-28...
  • Page 74 TL37J PARTS MANUAL LOWER CONTROL BOX CE (From FEB 2019) アイテム 部品番号 名前 数量 513316-000 GP450 I/F BOARD 512368-000 DIN RAIL (170mm) 510156-000 9WAY PANEL PLUG 510154-000 6WAY PANEL PLUG 512366-000 4 WAY PANEL PLUG 510155-000 3WAY PANEL PLUG SW TWIST RELEASE E/STOP; SCHNEIDER 510524-000 PUSH/PULL SW ASSY W/NC CONTACT 512935-000 LED GREEN 12V 512934-000 LED RED 12V 502588-000 ALARM, ECCO BEEPING 6-28VDC 1 510145-000 Mate-N-Lock PIN CONTACT 512543-000 3 POS'N KEY SWITCH - STAYPUT 1...
  • Page 75 TL37J PARTS MANUAL LOWER CONTROL BOX CE (From FEB 2019) アイテム 部品番号 名前 数量 513350-000 5-CORE CABLE 508075-000 2-CORE CABLE 513457-000 3-CORE CABLE 508637-000 HIRSCHMANN CONNECTOR 513351-000 BLANKING GROMMET 509741-000 FUSE HOLDER 509740-005 FUSE 7.5AMP 515405-000 OVERLAY(CE) 515406-000 OVERLAY(ANSI) 515403-000 LCB ENCLOSURE - TRAILERS 513318-000 KEYSWITCH 2 POSITION SPRING RETURN 514605-000 LOCKNUT DEUTSCH 114020-90 100338-013 CRIMP PIN DEUTSCH...
  • Page 76 TL37J PARTS MANUAL LOWER CONTROL BOX ANSI (FROM FEB 2019) REPAIR PARTS LOWER CONTROL BOX ANSI (FROM FEB 2019) Tue Mar 23 07:46:41 UTC 2021 2-29...
  • Page 77 TL37J PARTS MANUAL LOWER CONTROL BOX ANSI (FROM FEB 2019) LOWER CONTROL BOX ANSI (FROM FEB 2019) Tue Mar 23 07:46:41 UTC 2021 2-29...
  • Page 78 TL37J PARTS MANUAL LOWER CONTROL BOX ANSI (FROM FEB 2019) アイテム 部品番号 名前 数量 513316-000 GP450 I/F BOARD 512368-000 DIN RAIL (170mm) 510156-000 9WAY PANEL PLUG 510154-000 6WAY PANEL PLUG 512366-000 4 WAY PANEL PLUG 510155-000 3WAY PANEL PLUG SW TWIST RELEASE E/STOP; SCHNEIDER 3028810 PUSH/PULL EMERGENCY STOP 512935-000 LED GREEN 12V 512934-000 LED RED 12V 502588-000 ALARM, ECCO BEEPING 6-28VDC 1 510145-000 Mate-N-Lock PIN CONTACT 512543-000 3 POS'N KEY SWITCH - STAYPUT 1 513308-000 SWITCH PUSBUTTON BLACK...
  • Page 79 TL37J PARTS MANUAL LOWER CONTROL BOX ANSI (FROM FEB 2019) アイテム 部品番号 名前 数量 508075-000 2-CORE CABLE 513457-000 3-CORE CABLE 508637-000 HIRSCHMANN CONNECTOR 513351-000 BLANKING GROMMET 509741-000 FUSE HOLDER 509740-005 FUSE 7.5AMP 515406-000 OVERLAY(ANSI) 515403-000 LCB ENCLOSURE - TRAILERS 513318-000 KEYSWITCH 2 POSITION SPRING RETURN 514605-000 LOCKNUT DEUTSCH 114020-90 100338-013 CRIMP PIN DEUTSCH 514604-000 LOCKWASHER DEUTSCH 114021 3049862 Receptacle, Flgd HD30, 14 Way...
  • Page 80 TL37J PARTS MANUAL Mains Motor Starter Assy REPAIR PARTS Mains Motor Starter Assy Tue Mar 23 07:46:42 UTC 2021 2-30...
  • Page 81 TL37J PARTS MANUAL Mains Motor Starter Assy アイテム 部品番号 名前 数量 514000-000 Mains motor starter box 512368-00b DIN RAIL (170mm) 1 513312-000 END PLATE 514006-000 Feed through terminal 4 way ground 2.5 mm2 513314-000 TERMINAL END STOP 509440-000 Cable gland M20 510146-000 Cable gland nut M20 514001-000 RCD 16 A- 30 mA 508077-000 3 - core cable 2.5mmCSA H07RN - F 514002-00 MCB 16Amp 1 514003-00 Motor Start Contactor 12Vdc Coil 514004-00 Overload Relay 1 514005-00 PSU 230Vac to 12V dc 7.5Amp 1 1 514007-00 DECAL 'ISOLATE SUPPLY' 1...
  • Page 82 TL37J PARTS MANUAL 513321-000 TL37 STANDARD UCB CE ANSI (To JAN 2019) REPAIR PARTS 513321-000 TL37 STANDARD UCB CE ANSI (To JAN 2019) Tue Mar 23 07:46:42 UTC 2021 2-31...
  • Page 83 TL37J PARTS MANUAL 513321-000 TL37 STANDARD UCB CE ANSI (To JAN 2019) アイテム 部品番号 名前 数量 513327-000 Upper control panel 510524-000 PUSH/PULL SW ASSY W/NC CONTACT 09-1918 40mm GREEN SWITCH 512934-000 LED RED 12V 512935-000 LED GREEN 12V 513318-000 KEYSWITCH 2 POSITION SPRING RETURN 510472-000 Matrix board (Before SN SL30- 01-XXXX00061 / SL26-01- XXXX000017) 510154-000 6WAY PANEL PLUG 510156-000 9WAY PANEL PLUG 510157-000 12 way panel plug 510145-000 Mate-N-Lock PIN CONTACT...
  • Page 84 513321-001_TL37_BAT_MAINS_UCB CE /ANSI (To JAN 2019) TL37J PARTS MANUAL REPAIR PARTS 513321-001_TL37_BAT_MAINS_UCB CE /ANSI (To JAN 2019) Tue Mar 23 07:46:42 UTC 2021 2-32...
  • Page 85 TL37J PARTS MANUAL 513321-001_TL37_BAT_MAINS_UCB CE /ANSI (To JAN 2019) アイテム 部品番号 名前 数量 513321-000 Platform control panel (standard) 1 512449-000 Keyswitch 2 position stayput 513328-001 TL37 UCP OVERLAY BAT/MAINS 1 513321-001_TL37_BAT_MAINS_UCB CE /ANSI (To JAN 2019) Tue Mar 23 07:46:42 UTC 2021 2-32...
  • Page 86 ENGINE AND GENERATOR CONTORL CE /ANSI (To JAN 2019) TL37J PARTS MANUAL REPAIR PARTS ENGINE AND GENERATOR CONTORL CE /ANSI (To JAN 2019) Tue Mar 23 07:46:43 UTC 2021 2-33...
  • Page 87 TL37J PARTS MANUAL ENGINE AND GENERATOR CONTORL CE /ANSI (To JAN 2019) アイテム 部品番号 名前 数量 513321-000 Platform control panel (standard) 1 512449-000 Keyswitch 2 position stayput 513317-000 Green push button 513328-002 TL37 UCP OVERLAY ENGINE ENGINE AND GENERATOR CONTORL CE /ANSI (To JAN 2019) Tue Mar 23 07:46:43 UTC 2021...
  • Page 88 513321-003 TL37 BI UCB VIGO DEC17 CE /ANSI (To JAN 2019) TL37J PARTS MANUAL REPAIR PARTS 513321-003 TL37 BI UCB VIGO DEC17 CE /ANSI (To JAN 2019) Tue Mar 23 07:46:43 UTC 2021 2-34...
  • Page 89 TL37J PARTS MANUAL 513321-003 TL37 BI UCB VIGO DEC17 CE /ANSI (To JAN 2019) アイテム 部品番号 名前 数量 513321-000 Platform control panel (standard) 1 512543-000 3 POS'N KEY SWITCH - STAYPUT 1 513317-000 Green push button 513328-003 TL37 UCP OVERLAY BI-FUEL 513321-003 TL37 BI UCB VIGO DEC17 CE /ANSI (To JAN 2019) Tue Mar 23 07:46:43 UTC 2021...
  • Page 90 UPPER CONTROL BOX BATTERY CE /ANSI (From Feb 2019) TL37J PARTS MANUAL REPAIR PARTS UPPER CONTROL BOX BATTERY CE /ANSI (From Feb 2019) Tue Mar 23 07:46:44 UTC 2021 2-35...
  • Page 91 TL37J PARTS MANUAL UPPER CONTROL BOX BATTERY CE /ANSI (From Feb 2019) アイテム 部品番号 名前 数量 515402-000 TRAILER UPPER CONTROL PANEL(STANDARD) 512449-000 Keyswitch 2 position stayput 515412-001 TL37 UCP OVERLAY BAT/MAINS 1 UPPER CONTROL BOX BATTERY CE /ANSI (From Feb 2019) Tue Mar 23 07:46:44 UTC 2021 2-35...
  • Page 92 TL37J PARTS MANUAL UPPER CONTROL BOX ENG CE /ANSI (From Feb 2019) REPAIR PARTS UPPER CONTROL BOX ENG CE /ANSI (From Feb 2019) Tue Mar 23 07:46:44 UTC 2021 2-36...
  • Page 93 TL37J PARTS MANUAL UPPER CONTROL BOX ENG CE /ANSI (From Feb 2019) アイテム 部品番号 名前 数量 515402-000 TRAILER UPPER CONTROL PANEL(STANDARD) 512449-000 Keyswitch 2 position stayput 513317-000 Green push button 515412-002 TL37 UCP OVERLAY ENGINE UPPER CONTROL BOX ENG CE /ANSI (From Feb 2019) Tue Mar 23 07:46:44 UTC 2021...
  • Page 94 UPPER CONTROL BOX BIENERGY CE /ANSI (From Feb 2019) TL37J PARTS MANUAL REPAIR PARTS UPPER CONTROL BOX BIENERGY CE /ANSI (From Feb 2019) Tue Mar 23 07:46:44 UTC 2021 2-37...
  • Page 95 TL37J PARTS MANUAL UPPER CONTROL BOX BIENERGY CE /ANSI (From Feb 2019) アイテム 部品番号 名前 数量 513317-000 Green push button 515402-000 TRAILER UPPER CONTROL PANEL(STANDARD) 512543-000 3 POS'N KEY SWITCH - STAYPUT 1 515412-003 TL37 UCP OVERLAY BI-FUEL UPPER CONTROL BOX BIENERGY CE /ANSI (From Feb 2019) Tue Mar 23 07:46:44 UTC 2021...
  • Page 96 CIRCUIT BREAKER 15 AMP 3040624 -RECEPTICAL GFCI OUTLET 20AMP 3069521 INLET FLANGE 515149-000 T-TAP WIRE SPLICE CONN, 12AWG 515150-000 T-TAP WIRE SPLICE CONN, 18-14A 3040625 COVER AC GFCI OUTLET 508074-000 CABLE (7 CORE), POWER TO PLATFORM TL37J Page 5 - 57...
  • Page 97 ELECTRICAL SWITCH VARIATIONS Switch Variations. PB22 There are three different variations of switches that may be fitted to the machine which can be identified by looking at the back of the switch head. The three variations are shown in the diagram above. Type ZB2, Type ZB4 and Type PB22 If you need to purchase spare parts then you can replace the switch head or switch body if you know which type of switch you have ie.
  • Page 98 ELECTRICAL SWITCH VARIATIONS To obtain the correct switch assembly use the table below while making reference to the switch head type (illustration on page 42). Also make reference Contact Block name (ie. PB4 / SW1). found on schematic diagrams (pages 28 to 34). EMERGENCY STOP Schematic Diagram Reference Head Type...
  • Page 99 ELECTRICAL PARTS LIST (Battery) Electrical Parts , 02-2626 Part No. Description Reference Qty. 09-2281 2 Position Key Spring To Off 09-1930 1 N/O Contact PB2-3-5 & SW8-9 5 09-1918 40mm Mushroom Head Green Spring Button PB3-5 09-1916 Emergency Stop Button PB1-4 09-1931 1 N/C Contact PB1-4...
  • Page 100 Torque Specifications ORQUE PECIFICATIONS YDRAULIC OMPONENTS NOTE: Always lubricate threads with clean hydraulic oil prior to installation Use the following values to torque hydraulic components used on UpRight Work Platforms. Torque Specifications for Hydraulic Components Type: SAE Part Series Cartridge Poppet Fittings Hoses Ft/Lbs...
  • Page 101 Torque Specifications Torque Specifications for Metric Fasteners, U.S. Customary Units 12.9 10.9 Grade 12.9 Grade 10.9 Grade 8.8 Nominal Tightening Torque Tightening Torque Tightening Torque Clamp Clamp Clamp Thread Load Load Load K = .15 K = .20 K = .15 K = .20 K = .15 K = .20...
  • Page 103 Local Distributor / Lokaler Vertiebshändler / Distributeur local El Distribuidor local / ll Distributore locale EUROPE, MIDDLE EAST AFRICA & ASIA PHONE: +44 (0) 845 1550 057 FAX: +44 (0) 845 1557 756 NORTH & SOUTH AMERICA PHONE: +1 785 989 3000 TOLL FREE: +1 800 225 0317 FAX: +1 785 989 3070 AUSTRALIA...
  • Page 104 Bolt, CskSktFltMachScrew DIN7991 M6 x 70mm StainlessSteel 510568-020 Bolt, CskSktFltMachScrew DIN7991 M8 x 20mm StainlessSteel 510568-040 Bolt, CskSktFltMachScrew DIN7991 M8 x 40mm StainlessSteel 510568-060 Bolt, CskSktFltMachScrew DIN7991 M8 x 60mm StainlessSteel 510569-003 Nut, NylockNut DIN985 M3 StainlessSteel Page 5 - 62 TL37J...
  • Page 105 Bolt, SktCapScrew DIN912 M8 x 85mm StainlessSteel 510569-014 Nut, NylockNut DIN985 M14 StainlessSteel 510585-040 Bolt, SktCapScrew DIN912 M12 x 40mm StainlessSteel 510596-040 Bolt, SktCapScrew DIN 912 M10 513817-010 N0. 8X3/8" Self Tapping Screw 514080-016 Screw, SlotCheeseHead DIN85 M3 x 16mm Stainless TL37J Page 5 - 63...

  • Page 106: Table Of Contents

    3-13 OUTRIGGER CONTROL VALVE 3-14 RESTRICTORS 3-14 SLEW MOTOR 3-14 GENERAL TESTS OF LOAD HOLDING VALVES 3-15 SLEWING PLATFORM RAM 3-15 BLEEDING 3-15 HYDRAULIC PUMP 3-15 ENGINE SETTINGS 3-16 ELECTRICAL START/STOP 3-17 LEVEL GAUGE 3-17 TL37J Page 3 - 1...

  • Page 107: Construction Standard

    This manual focuses on the maintenance and repair of the machine. Please read the operators manual available from Snorkel or from your local distributor prior to operating the machine. All operator’s and service personnel should have read and understood the operator’s manual and received full training in the safe use of the machine before attempting to use it or carrying out repairs.
  • Page 108 SERVICE AND REPAIR POWER PACK - BATTERY POWER OR MAINS POWER This is a fully integrated power pack consisting of a motor, pump, relief valve, non-return check valve and a return filter with a dip stick for checking oil level. The pump is fitted with an internal suction strainer.

  • Page 109: Battery

    SERVICE AND REPAIR Emergency Lowering Valves In the event of a power failure, the emergency lowering valves on the top and bottom rams can be used to lower the booms. Emergency Lowering Hand Pump The emergency hand pump lowering procedure is available from the lower control station. Guardrails The guardrails help protect personnel from falling off the platform.

  • Page 110: General

    Snorkel or its local representative. Note If this manual was not issued with the machine, check for updates and revisions from Snorkel or its local representative. Failure to maintain the machine as specified will invalidate the warranty.
  • Page 111 SERVICE AND REPAIR DAILY CHECKS ACTION NOTES Ensure the machine is on level ground. Top up the oil using the return Hydraulic system Use SHF22 oil or equivalent. line filter on top of the tank. Oil Change oil and filter every 6 must be at the bottom mark on months.
  • Page 112 Check for wear - Perform checks after every 3000 miles Table 3-5: Monthly checklist. 6 MONTHLY CHECKS ACTION NOTES Thorough Inspection Contact Snorkel or its local Change oil and filter. representative. Table 3-6: 6 Monthly checklist. TL49J Page 3 - 7...

  • Page 113: Power Pack

    SERVICE AND REPAIR MAINTENANCE PROCEDURE POWER PACK The power pack consists of a fully integrated pump, tank, preset relief valve and a return filter. The biggest cause of hydraulic problems is due to contaminated oil and filter. The oil and filter needs changing at least every 6 months even though the hydraulic system is a closed system.

  • Page 114: Sol 1

    SERVICE AND REPAIR Note The relief valve is factory set to 210 bar. The DC motor can be removed without worrying about oil spillage. 1. Remove the 2 bolts shown in Figure 3-3 at the end of the motor. 2. Withdraw the motor taking care not to strain the wires. 3.

  • Page 115: Platform Controls

    The TL37J can be fitted with a variety of power options. The battery powered machine has only one solenoid valve fitted (SOL 1). Both the engine and the mains powered version have a separate dump valve fitted (SOL 2).

  • Page 116: Ram Not Holding Under

    SERVICE AND REPAIR RAM NOT HOLDING UNDER LOAD Releasing the controls must stop the cylinder movements. • It is not advisable to leave an extended ma- chine unattended to for a lengthy period of time. • It is normal to expect slight creep over time however during normal operating conditions, the ram should hold the load and not move once the lock valve cartridge has closed.

  • Page 117: Outrigger Ram

    SERVICE AND REPAIR OUTRIGGER RAM The outrigger ram is fitted with two check valves. They require no adjustment. If the outrigger is not holding under load, it is most likely that the check valve for the full bore side is leaking. The check valves are difficult to get to as the block is tucked away on the underside of the ram.

  • Page 118: Ground Control Valve

    SERVICE AND REPAIR Figure 3-9: A view of the platform controls and check valve location. GROUND CONTROL VALVE This valve is identical to the platform control valve except • It is not possible to operate the platform slew from the ground controls. On the ground con- trol valve schematic shown in Figure 3-10, the last spool is that of the platform slew.

  • Page 119: Outrigger Control Valve

    RESTRICTORS All valve blocks have restrictors fitted at different locations. The current versions (2002) of the TL37J uses a hose adapter with a drilled hole. Other types which have been in use (and currently are on other machines) are a simple copper washer with a sized hole. The copper washer is squashed between the hose fitting and the adapter screwed into the valve block.

  • Page 120: Slew Motor

    SERVICE AND REPAIR SLEW MOTOR The slew motor is a high torque low speed hydraulic motor. The slew motor is bolted directly on the slew gear. Apart from greasing and checking for oil leaks, no maintenance is required. The motor can be unbolted from the slew drive to check for leakage.

  • Page 121: Engine Settings

    SERVICE AND REPAIR • The stop/run/start key switch is located on the right hand side of the engine. Also available is a separate Terminals start/stop push button on the platform controls. Caps Some engines are equipped with an automatic electrical choke (Figure 3-16) to facilitate remote cold start.

  • Page 122: Electrical Start/Stop

    SERVICE AND REPAIR ELECTRICAL START/STOP The full engine electrical diagram shown below is not integrated in the main electrical diagram for the machine. The engine is stopped by letting the signal to the ignition coil go to earth. Figure 3-18: Engine engine schematics. LEVEL GAUGE The level gauge used for setting up the machine is located next to the outrigger control valve block.

  • Page 123: Physical Damage

    Note If in doubt, replace or ask Snorkel or its local representative for advice. NUTS & BOLTS Replace any missing bolts immediately. The main pivot shafts and pivot pins are secured with one or two locking pegs.

  • Page 124: Locking Peg

    When towing, insert the pin and lock in place with the “R” clip provided. During inspection, look for indication of the machine being moved without the pin. Signs of damage include dents in the top boom and crack lines below the vertical boom. Contact Snorkel or its local representative for repairs. Locking Pins when machine in use...

  • Page 125: Tie Down Lugs

    SERVICE AND REPAIR TIE DOWN LUGS Check for wear and tear. Also check for damage. There are two lugs on each side attached to the tow- bar and two other lugs on each side of the rear outriggers. Current machines have a single box towbar. Earlier models had an “A”...
  • Page 126 SERVICE AND REPAIR ERROR CODES If the display panel on the box is flickering between -1 and 2, then there is a fault in the transformer or the black box. Check the two output fuses under the terminal cover. The black box or the transformer contains no user replaceable parts.

  • Page 127: Emergency Stop

    SERVICE AND REPAIR BATTERY CHARGING USING A GENERATOR The charger can only be connected to a generator fitted with a full AVR (Automatic voltage regulator) and spike filtering system. Large voltage fluctuations and spikes will damage the electronic compo- nents in the charger. It has been noted that the Honda generator set offers the best and most reliable voltage supply.

  • Page 128: Wheels

    Bar (60 to 65 PSI) and not what may be indicated on the tyre. Refer to the tyre pressure sticker fitted on the top of the mudguard. Tyre size is 185R14C. Note For full service and maintenance information on the running gear, contact Snorkel to request a copy of the running gear OEM service handbook. BRAKES Check Bowden cable for damage - Replace if inner steel core is visible.

  • Page 129: Axle

    SERVICE AND REPAIR Use a screw driver to adjust the star wheel until resis- tance is felt when turning the brake drum in the direc- tion of travel. Then, slack back until the brake drum turns freely. Check for correct movement of the Bowden cable. The cable should move 5 to 8 mm.

  • Page 130: Wheel Bearings

    When purchasing a brake drum, the bearings are normally included fitted to the brake drum. If replac- ing the bearings only, contact Snorkel or its local representative for further information. Always use a new flanged nut and torque to between 280 - 300 Nm when re-fitting the drum.

  • Page 131: Tl37 Rear Lights

    SERVICE AND REPAIR TL37 REAR LIGHTS 7 PIN PLUG INTERIOR VIEW YELLOW BLUE BLACK WHITE BROWN GREEN YELLOW GREEN BROWN WHITE WHITE BLACK L.H. STOP No. PLATE STOP R.H. FLASHER TAIL LIGHT LIGHT LIGHT TAIL FLASHER NUMBER REFERENCE COLOUR FUNCTION NUMBER REFERENCE COLOUR...

  • Page 132: General Grease Points

    SERVICE AND REPAIR GENERAL GREASE POINTS Regular greasing greatly improves the service life of the bushes and also removes any moisture which may cause internal corrosion on the wall of the bosses making it difficult to remove the pivot shafts for inspection.

  • Page 133: Slew Stop

    SERVICE AND REPAIR for the ring gear is on the top face of the slew gear set between the fixing bolts. It can be accessed by lifting one of the side covers and slewing the structure ap- propriately. The ring gear should be inspected on a six monthly basis for excessive wear.
  • Page 134 Check hydraulic pressure. Apply plenty of lubrication to ensure that the slew stop ring has not got jammed. Again, if the problem does not disappear contact Snorkel or its local representative for further assistance.
  • Page 135 Page 3 - 30 TL37J...
  • Page 136 TROUBLESHOOTING CONTENTS FAULT FINDING FAULT FINDING MATRIX TL37J Page 4 - 1...
  • Page 137 If difficulty is experienced in identifying a fault, contact Snorkel for assistance. A list of troubleshoot- ing notes are also listed below to help with solutions to faults identified.
  • Page 138 Burnt out mains isolating transformer (Mains Check fuse. powered machines) Check coil on selector valve and dump valve for cracks/signs of water damage. Table 3-3: Fault finding list and possible solutions. TL37J Page 4 - 3...
  • Page 139 & Read Operators Manual Are the Batteries Fully Charged? Charge Batteries & Read Operators Manual Has the Circuit Breaker tripped? If further advice is required, consult Reset the Circuit Breaker Snorkel & Read Operators Technician. Manual Page 4 - 4 TL37J...
  • Page 140 Voltage Drop may be required, consult the cause, Use a shorter Extension lead Snorkel Technician. All extensions must be a minimum of 2.5mm², and no longer than 10m, due to possible voltage drop, which will damage the motor. TL37J Page 4 - 5...
  • Page 141 & Read Operators Manual Are the Batteries Fully Charged? Charge Batteries & Read Operators Manual Has the Circuit Breaker tripped? If further advice is required, consult Reset the Circuit Breaker Snorkel & Read Operators Technician. Manual Page 4 - 6 TL37J...
  • Page 142 Are the Hydraulics under pressure? A change of motor tone can be heard. If further advice is Is there enough Oil in the tank? required, consult Snorkel Technician. Top up Oil Level & Read Operators Manual TL37J Page 4 - 7...
  • Page 143 Are the Hydraulics under pressure? A change of motor tone can be heard. Is there enough Oil in the tank? If further advice is required, consult Snorkel Technician. Top up Oil Level & Read Operators Manual Page 4 - 8 TL37J...
  • Page 144 & Read Operators Manual Is the Boom Down Switch Made and working correctly? Lower the booms until the switch is made & Read Operators Manual If further advice is required, consult NO CHANGE Snorkel Technician. TL37J Page 4 - 9...
  • Page 145 & Read Operators Manual Is there enough Oil in the tank? NO CHANGE If further advice is required, consult Snorkel Top up Oil Level & Read Operators Technician. Manual Page 4 - 10 TL37J...
  • Page 146 BATTERY - CIRCUIT SCHEMATIC...
  • Page 147 BATTERY - HYDRAULIC FLOW DIAGRAM BATTERY - HYDRAULIC FLOW DIAGRAM...
  • Page 148 MAINS - CIRCUIT SCHEMATIC...
  • Page 149 MAINS - HYDRAULIC FLOW DIAGRAM MAINS - HYDRAULIC FLOW DIAGRAM...
  • Page 150 PETROL - CIRCUIT SCHEMATIC...
  • Page 151 PETROL - HYDRAULIC FLOW DIAGRAM PETROL - HYDRAULIC FLOW DIAGRAM...
  • Page 152 BI-FUEL PETROL- CIRCUIT SCHEMATIC...
  • Page 153 BI-FUEL - HYDRULIC FLOW DIAGRAM BI-FUEL- HYDRAULIC FLOW DIAGRAM...
  • Page 154 BI-FUEL DIESEL- CIRCUIT SCHEMATIC...
  • Page 155 DIESEL- CIRCUIT SCHEMATIC...
  • Page 156 MAINS / GEN SET - CIRCUIT SCHEMATIC...
  • Page 157 BATTERY ANSI CANTILT - CIRCUIT SCHEMATIC(From SN:TL37J-01-****00291)
  • Page 158 MAINS ANSI, CANTILT - CIRCUIT SCHEMATIC (From SN:TL37J-01-****00291)
  • Page 159 PETROL ANSI, CANTILT - CIRCUIT SCHEMATIC (From SN: TL37J-01-****00291)
  • Page 160 BI-FUEL PETROL ANSI,CANTILT - CIRCUIT SCHEMATIC From SN:TL37J-01-****00291)
  • Page 161 BI-FUEL DIESEL ANSI, CANTILT - CIRCUIT SCHEMATIC (From SN:TL37J-01-****00291)
  • Page 162 DIESEL ANSI, CANTILT - CIRCUIT SCHEMATIC (From SN:TL37J-01-****00291)
  • Page 163 MAINS / GEN SET ANSI, CANTILT - CIRCUIT SCHEMATIC (From SN:TL37J-01-****00291)
  • Page 164 TL37J PARTS MANUAL MAINS POWER PACK 2-19 513321-000 TL37 STANDARD UCB CE ANSI MAINTENANCE TL37 (To JAN 2019) 2-31 Mains Motor Starter Assy 2-30 513321-001_TL37_BAT_MAINS_UCB CE OUTRIGGER RAM 2-16 /ANSI (To JAN 2019) 2-32 PETROL POWER PACK TANK 2-20 513321-003 TL37 BI UCB VIGO DEC17 CE PIN KIT CE &...
  • Page 165 TL37J PARTS MANUAL 10-5409 2-6, 2-7 2-5, 2-5 10-5420 2-10 ------------ 2-11, 2-11 100338-013 2-28, 2-29 0081384 2-11 100338-014 2-29 0130358 1026 15 056066-005 2-21, 2-31 1027 07 056069-005 2-21, 2-31 1029219 058490-016 2-21 1029220 058501-025 2-31 104528 058557-002 2-11...
  • Page 166 TL37J PARTS MANUAL 13-2403-1 2-15 15-0910 2-10 13-2403-2 2-15 15-0911 2-6, 2-7 13-2408-1 2-16 16-0158 13-2408-2 2-16 16-0159 13-2437 2-16 18690/18620 13-2482 2-18, 2-19 19-0135 2-19 13-2483 2-16 19-0135-1 2-19 13-2543 2-18, 2-19, 2-20 19-0135-2 2-19 13-2543-1 2-18, 2-19, 2-20...
  • Page 167 TL37J PARTS MANUAL 3049862 2-28, 2-29 508932-000 2-11 3087803 2-27, 2-28, 2-29 508934-000 2-11 36341 508945-006 41628 509440-000 2-30 42861.01 509740-005 2-27, 2-28, 2-29 42904 509741-000 2-27, 2-28, 2-29 43150 509747-000 2-29 45207 509748-000 2-29 45309 510061-000 45351 510062-100 45352...
  • Page 168 TL37J PARTS MANUAL 512492-000 2-21 513328-002 2-33 512543-000 2-27, 2-28, 2-29, 2-34, 2-37 513328-003 2-34 512651-010 2-31 513350-000 2-27, 2-28, 2-29 512687-000 2-21 513351-000 2-27, 2-28, 2-29 512689-000 2-21 513403-000 2-21 512758-000 513457-000 2-27, 2-28, 2-29 512760-000 513466-000 2-1, 2-4...
  • Page 169 TL37J PARTS MANUAL 514001-000 2-30 7220068 514002-00 2-30 7500016 514003-00 2-30 7500017 514004-00 2-30 8210184 514005-00 2-30 8210244 514006-000 2-30 8210250 514007-00 2-30 8210290 514008-00 2-30 8210291 514009-00 2-30 8210295 514010-00 2-30 821083 514051-000 2-29 ANSI KIT 2-23 514164-070 CE KIT...
  • Page 170 TL37J PARTS MANUAL SP-030D167 2-1, 2-23, 2-23 SP-030D211 SP-030D221 2-10, 2-23, 2-23 SP-030K211 2-1, 2-23, 2-23 SP-030K224 2-10, 2-23, 2-23 SP016B108 2-11 SP025-D235 2-11 SS-0200020 2-15 SS-0400180 2-16 SS-0400214 2-12 SS-0400390 2-13 T.B.A 2-11 Tue Mar 23 07:46:46 UTC 2021...

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