Oriental motor BLE2 Series Operating Manual
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Oriental motor BLE2 Series Operating Manual

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Brushless Motors
BLE2 Series
Operating Manual
(Basic Function)
(Excluding drivers for electromagnetic brake motor)
Thank you for purchasing an Oriental Motor product.
This Operating Manual describes product handling procedures and safety precautions.
• Please read it thoroughly to ensure safe operation.
• Always keep the manual where it is readily available.
For your use, refer to the USER MANUAL downloaded from Oriental Motor Website for detailed
instructions on how to use the product.
HP-5104

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Summary of Contents for Oriental motor BLE2 Series

  • Page 1 • Please read it thoroughly to ensure safe operation. • Always keep the manual where it is readily available. For your use, refer to the USER MANUAL downloaded from Oriental Motor Website for detailed instructions on how to use the product.

  • Page 2: Table Of Contents

    Table of contents Introduction ........3 Operation panel ......32 1. Operation panel ...............32 Safety precautions ......4 1-1 Names and functions of parts ........32 1-2 How to read the display ..........32 Precautions for use ......6 1-3 Function mode types ............33 2.

  • Page 3: Introduction

    The product described in this manual has been designed and manufactured to be incorporated in general industrial equipment. Do not use for any other purpose. Oriental Motor Co., Ltd. is not responsible for any compensation for damage caused through failure to observe this warning.

  • Page 4: Safety Precautions

    Safety precautions The precautions described below are intended to ensure the safe and correct use of the product, and to prevent the user and other personnel from exposure to the risk of injury. Use the product only after carefully reading and fully understanding these instructions. Handling the product without Handling the product without observing the instructions...

  • Page 5: Maintenance And Inspection

    Safety precautions Maintenance and inspection Do not touch the motor or driver when conducting the insulation resistance measurement or dielectric strength test. Accidental contact may result in electric Do not touch the connection terminals on the driver immediately (until the CHARGE LED shock.

  • Page 6: Precautions For Use

    Precautions for use This chapter covers restrictions and requirements the user should consider when using the product. Be sure to match the motor output power with the driver output power. Wirings z Connect protective devices to the power line Connect a circuit breaker or earth leakage breaker to the driver power line to protect the primary circuit. If an earth leakage breaker is installed, use one incorporating high-frequency noise elimination measures.
  • Page 7 Precautions for use Insulation resistance measurement and dielectric strength test Do not conduct the insulation resistance measurement or dielectric strength test with the motor and driver connected. Conducting the insulation resistance measurement or dielectric strength test with the motor and driver connected may result in damage to the product.

  • Page 8: System Configuration

    System configuration The system configuration of the BLE2 Series is shown below. The figure below shows the driver for the electromagnetic brake motor. • Setting of operation data and parameters Motor (sold separately) PC in which the support software Driver...

  • Page 9: Checking The Product

    Checking the product This chapter explains the items you should check, as well as the name and function of each part. 1. Package contents Verify that the items listed below are included. Report any missing or damaged items to the branch or sales office from which you purchased the product. Driver Operating manual (this document) ...

  • Page 10: Products Possible To Combine

    Checking the product 4. Products possible to combine Products with which the drivers can be combined are listed below. Verify the driver model and the motor model against the model name described on the package label. Motor model columns in the table below describes part of the motor model name. Refer to the operating manual included with the motor for details about the motor models.

  • Page 11: Names And Functions Of Parts

    Checking the product 5. Names and functions of parts Protective film Use after removing the protective film. Display Operation panel Operation keys Setting dial ALARM LED LOCAL LED Sensor connector (CN4) USB communication connector Electromagnetic brake connector (CN3) ∗ CHARGE LED Motor connector (CN2) I/O signals connector (CN5) Regeneration resistor terminal...

  • Page 12: Installing

    Installing This chapter explains the installation location and installation method. 1. Installation location Install the product in a well-ventilated location that provides easy access for inspection. The location must also satisfy the following conditions: • Inside an enclosure that is installed indoors (provide vent holes) •...
  • Page 13 Installing z When two or more drivers are installed z When drivers are installed in a close contact state When two or more drivers are installed side by side, provide 20 mm Install drivers to a flat metal plate offering high heat (0.79 in.) and 25 mm (0.98 in.) clearances in the horizontal and conductivity [corresponding to an aluminum plate of vertical directions, respectively.

  • Page 14: Connecting

    Connecting This chapter explains how to connect the motor, I/O signals and power supply to the driver, as well as grounding method using the driver for electromagnetic brake motor. For protection against electric shock, do not turn on the power supply until the wiring is completed. Motor Driver Input signal ⇒...

  • Page 15: Connecting The Motor And Driver

    Connecting 2. Connecting the motor and driver Connect the motor and driver using the connection cable (sold separately). The connection cables are provided up to 20 m (65.6 ft.). For about the connection methods of the motor and connection cable, refer to the operating manual included with the motor. There are three types of connection cables which cable outlet directions are different.

  • Page 16: Grounding

    Connecting 3. Grounding Ground using the Protective Earth Terminals of the motor and driver, as well as the ground terminal of the connection cable. Be sure to ground the product. Failure to do so may result in electric shock or damage to the product. Note Static electricity may cause damage to the product if the Protective Earth Terminals are not grounded.

  • Page 17: Connecting The I/O Signals (Cn5)

    Connecting 4. Connecting the I/O signals (CN5) Connect the input signals and output signals to CN5. „ Connection method „ Applicable lead wire 10 mm Screwdriver (0.39 in.) • Lead wire size: Stranded wire AWG24 to 18 (0.2 to 0.75 mm •...

  • Page 18: Connecting External Analog Setting Devices

    Connecting „ Output signals circuit „ All output signals of the driver are photocoupler/open-collector outputs. Pin No. ON voltage: 1.6 VDC maximum 15, 17 External power supply: 4.5 to 30 VDC, 100 mA or less (5 mA or more for the SPEED-OUT output) 16, 18 z Changing the logic level setting of output signals The logic level setting for output terminals OUT0 and OUT1 can be changed using the MEXE02 or operation panel.

  • Page 19: Connecting The Usb Cable

    Connecting 6. Connecting the USB cable Connect the USB cable to the USB communication connector when using the MEXE02. Specifications of USB cable USB cable Specifications USB2.0 (full speed) Length: 3 m (9.8 ft.) or less Cable Shape: A to mini-B USB communication connector •...

  • Page 20: Connection Diagram

    Connecting 8. Connection diagram „ Sink logic „ z When using the internal power supply This is a connection example when the electromagnetic brake motor and the driver of single-phase 100-120 VAC are used, the rotation speed is externally set, and the internal power supply is used for input signals. I/O signals in brackets [ ] are set at the time of shipment.
  • Page 21 Connecting z When using an external power supply This is a connection example when the electromagnetic brake motor and the driver of single-phase 100-120 VAC are used, and the motor is operated by setting the rotation speed externally. I/O signals in brackets [ ] are set at the time of shipment. Assignment of I/O signals ⇒...
  • Page 22 Connecting „ Source logic „ When using an external power supply This is a connection example when the electromagnetic brake motor and the driver of single-phase 100-120 VAC are used, and the motor is operated by setting the rotation speed externally. I/O signals in brackets [ ] are set at the time of shipment.
  • Page 23 Connecting „ Connection example for I/O signals and programmable controller „ z Sink logic Programmable controller Driver 24 VDC IN-COM0 6.6 kΩ 1 kΩ 6.6 kΩ 1 kΩ 6.6 kΩ 1 kΩ 6.6 kΩ 1 kΩ 6.6 kΩ 1 kΩ 6.6 kΩ...

  • Page 24: I/O Signals List

    Connecting 9. I/O signals list This section explains about input signals and output signals. Refer to the USER MANUAL when changing the signal assigned to the I/O signal terminals. „ Input signals „ Signal name Function Description This is a signal to operate the motor. When either the FWD input or the REV input is turned ON, the motor rotates.

  • Page 25: Operating Using The Operation Panel

    Operating using the operation panel This chapter explains how to rotate the motor using only the operation panel without connecting an external control device. Operation panel AC power ON MODE key RUN key When the power supply is turned on, the display shows as follows.

  • Page 26: Operating Using External Signals

    Operating using external signals 1. Guidance 【Operation ow】 Driver MEXE02 Setting the operation data Install and wire the Rotation speed display motor and driver. Motor Setting the operation data Set the operation data. Function extension ⇒USER MANUAL External control equipment Select the operation data number.

  • Page 27: Setting Of Rotation Speed

    Operating using external signals 3. Setting of rotation speed The rotation speed can be set with the digital setting at the time of shipment. To set the data with the analog setting, the "Speed, torque limiting command selection" parameter is required to change. Each setting procedure is shown below. [Setting range: 50 to 4000 r/min] (Factory setting: 50 r/min) „...
  • Page 28 Operating using external signals „ Procedures to set the rotation speed with an analog setting device „ When the rotation speed is set using the external potentiometer or external DC voltage, the setting of the “Speed, torque limiting command selection" parameter is required to change. Check the connection 0 to 20 External potentiometer...

  • Page 29: Setting Of Torque Limiting

    Operating using external signals 4. Setting of torque limiting The maximum output torque of the motor can be limited. Set when suppressing the motor output torque for safe uses or limiting according to a load. [Setting range: 0 to 300%] (Factory setting: 300%) If the time to lock the motor shaft exceeds five seconds, use the torque limiting value at 50% or less.

  • Page 30: Operation/Stop

    Operating using external signals 6. Operation/stop To switch between operation and stop of the motor in the 2-wire mode, the FWD input and the REV input are used. This section explains as an example when the “2-Wire mode 1" is selected with the "Operation input mode selection" parameter. Refer to the USER MANUAL for the operation input mode.

  • Page 31: Setting Of Rotation Direction

    Operating using external signals 7. Setting of rotation direction „ Rotation direction of the motor output shaft „ The rotation direction of the motor output shaft represents the direction when viewed from the motor output shaft side. The motor rotation direction when the FWD input is turned ON can be changed using the MEXE02 or operation panel.

  • Page 32: Operation Panel

    Operation panel This chapter explains how to set data and how to operate a motor using the operation panel on the driver. 1. Operation panel This section explains the name and function of each part of the operation panel as well as function modes. 1-1 Names and functions of parts Display MODE key...

  • Page 33: Function Mode Types

    Operation panel 1-3 Function mode types There are four operation modes in this product. On the top screen of each mode, pressing the key or turning the setting dial will switch the operation mode. The top screens for each mode are shown below. Monitor mode (p.34) This is a mode to be displayed when turning on the power.

  • Page 34: Operation Transitions

    Operation panel 2. Operation transitions 2-1 Items that can be monitored Operation panel How to read the marks Top screen of monitor mode Turn Turn Press clockwise counterclockwise ↓ ↓ ↓ Increase Decrease Press Setting dial In the lower level except the top screen, When the power is turned on, "rotation speed"...
  • Page 35 Operation panel „ Rotation speed „ The motor rotation speed can be checked. The rotation speed can be displayed as the rotation speed of the gearhead output shaft. To do this, set with the "Speed reduction ratio" parameter (ID: 2033) and "Speed reduction ratio digit setting" parameter (ID: 2038). It is also possible to increase the rotation speed and display the increased speed.

  • Page 36: Setting Of Operation Data

    Operation panel 2-2 Setting of operation data Operation panel How to read the marks Top screen of data mode Turn Turn Press clockwise counterclockwise ↓ ↓ ↓ Press Increase Decrease Setting dial In the lower level except the top screen, press to return to the previous level.

  • Page 37: Setting Of Parameters

    Operation panel 2-3 Setting of parameters Operation panel How to read the marks Top screen of parameter mode Turn Turn Press clockwise counterclockwise ↓ ↓ ↓ Increase Decrease Setting dial Press In the lower level except the top screen, press to return to the previous level.

  • Page 38: Test Mode

    Operation panel 2-4 Test mode Operation panel How to read the marks Top screen of test mode Turn Turn Press clockwise counterclockwise ↓ ↓ ↓ Press Increase Decrease Setting dial In the lower level except the top screen, press to return to the previous level. Press Press I/O test...

  • Page 39: Edit Lock Function

    Operation panel „ I/O test „ With the I/O test, the ON-OFF status of each input signal can be checked, and the ON-OFF status of each output signal can be switched. The ALARM LED on the driver blinks in orange when the screen is moved to the I/O test. During the I/O test screen, the I/O terminals of CN5 are disabled, and the motor does not rotate even if the operation input signal is turned ON.

  • Page 40: Parameter List

    Parameter list Refer to the USER MANUAL for details. Factory Parameter name Setting range Update setting − Driver user name Up to 16 characters − 0: Digital setting 1: Analog setting for the speed No.1, and digital setting for others 1820 Speed, torque limiting command selection 2: Analog setting for speed, and digital setting for torque limiting...
  • Page 41 Parameter list Factory Parameter name Setting range Update setting 1964 INFO action (Operation prohibited information (INFO-DRV)) 1972 INFO action (Tripmeter information (INFO-TRIP)) 1973 INFO action (Odometer information (INFO-ODO)) 1978 INFO action (Main power supply time information (INFO-PTIME)) 0: INFO action is not applied 1979 INFO action (Main power supply count information (INFO-PCOUNT)) 1: INFO action is applied 1980 INFO action (Start operation restricted mode information (INFO-DSLMTD))

  • Page 42: Maintenance And Inspection

    It is recommended that periodic inspections for the items listed below are conducted after each operation of the motor. If an abnormal condition is noted, discontinue any use and contact your nearest Oriental Motor sales office. • Do not conduct the insulation resistance measurement or dielectric strength test with the motor and driver Note connected.

  • Page 43: Troubleshooting

    When the motor cannot be operated properly, refer to the contents provided in this chapter and take appropriate action. If the problem persists, contact your nearest Oriental Motor sales office. • Check the alarm contents when an alarm is generated.

  • Page 44: Alarm

    Alarm This driver has the alarm function to protect from temperature rise, poor connection, error in operation, and others. If an alarm is generated, the ALARM-OUT output is turned OFF, and the motor stops. At the same time, the alarm code is displayed on the operation panel, and the ALARM LED blinks in red. (With the drivers for electromagnetic brake motor, the electromagnetic brake holds the motor shaft.) Refer to the USER MANUAL for the information function that are output before an alarm is generated.
  • Page 45 Alarm Reset by the Alarm Cause Remedial action ALARM-RESET ● Reconsider the ambient temperature. ● The temperature inside the driver exceeded ● Reconsider the ventilation condition in the Possible the detection temperature of the alarm. enclosure. Main circuit overheat ● Check the power supply voltage. ●...

  • Page 46: Specifications

    Specifications 1. Specifications Values in the rated torque, peak torque, rated rotation speed, and speed control range represent those in a state where the gearhead is not combined. Refer to the operating manual included with the motor for the motor model name. z 30 W and 60 W BLM460SHP Motor...

  • Page 47: General Specifications

    Specifications z 300 W and 400 W BLM6300SHP BLM6400SHP Motor BLM5300HP BLM5400HP Model BLE2D300-C BLE2D400-S Driver Rated output power (Continuous) 300 W 400 W Single-phase 200-240 VAC Rated voltage Three-phase 200-240 VAC Three-phase 200-240 VAC Permissible voltage range -15% to +10% Rated frequency 50/60 Hz Power...

  • Page 48: Regulations And Standards

    Regulations and standards Some products are recognized by UL under the UL and CSA Standards. Products in this manual are affixed the CE Marking under the Low Voltage Directive and EMC Directive. UL Standards, CSA Republic of Korea, Model CE Marking Standards Radio Waves Act BLE2D30-A, BLE2D30-C, BLE2D60-A, BLE2D60-C...

  • Page 49: Installing And Wiring In Compliance With Emc Directive

    Place the AC input cable and output cable of a mains filter separately from each other. • Use a dedicated connection cable (sold separately) for the connection between the motor and driver. The EMC measures are conducted using the Oriental Motor connection cable.
  • Page 50 Regulations and standards „ Example of installation and wiring „ Regeneration unit ∗2 RGB100 Regeneration unit lead wire [0.3 m (0.98 ft.)] ∗1 Connection cable I/O signals cable AC power supply [2 m (6.6 ft.)] Power supply cable Mains [2 m (6.6 ft.)] lter External potentiometer cable [2 m (6.6 ft.)]...
  • Page 52 If a new copy is required to replace an original manual that has been damaged or lost, please contact your nearest Oriental Motor branch or sales office. • Oriental Motor shall not be liable whatsoever for any problems relating to industrial property rights arising from use of any information, circuit, equipment or device provided or referenced in this manual.

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