Table Of Contents - Panasonic CM202 Series Maintenance Manual

SAFETY PRECAUTIONS
1
REGULAR MAINTENANCE
Chapter
1-1 Outline of Maintenance .............................................................................. 1-2
1-2 Lubricating ................................................................................................ 1-15
1-3 Check Every 24 Hours (Routine) .............................................................. 1-20
1-4 Check Every 140 Hours (Once a Week) .................................................. 1-24
1-5 Check Every 560 Hours (Once a Month) ................................................. 1-61
1-6 Check Every 3000 Hours (Once Six Months) ........................................... 1-74
1-7 Check Every 6000 Hours (Once a Year) .................................................. 1-76
6
1-1-1 Checking the Operating Period, Contents and History Information .................... 1-2
1-1-2 Maintenance Motions .......................................................................................... 1-5
1-1-3 Regular Check Items for Period .......................................................................... 1-6
1-1-4 Regular Check Items for Each Unit ..................................................................... 1-8
1-1-5 Machine Information .......................................................................................... 1-12
1-1-6 Component Unit Update (Update of Each Board System) ................................ 1-13
1-1-7 Action Check ..................................................................................................... 1-14
1-2-1 Loading and Using the Grease Gun ................................................................. 1-16
1-2-2 Greasing Point .................................................................................................. 1-18
1-2-3 Setting and Removing the Feeder Base Cover (Only for DU/DHU Specifications) ... 1-19
1-3-1 Checking the MR Unit (before Operation) ......................................................... 1-20
1-3-2 Cleaning the Cover Glass for the Line Camera (before Operation) .................. 1-21
1-3-3 Cleaning the Tape Feeder Setting Face (before Operation) ............................. 1-21
1-3-4 Cleaning the NG Chip Discharge Box (after Operation) ................................... 1-22
1-3-5 Cleaning the Used Tape Box (after Operation) ................................................. 1-22
1-4-1 Cleaning the Color Touch Panel ........................................................................ 1-24
1-4-2 Cleaning and Lubricating the Tape Feeder Table .............................................. 1-25
1-4-3 Cleaning and Lubricating the Nozzle ................................................................ 1-28
1-4-4 Cleaning the Support Pin Batch Exchange Table ............................................. 1-42
1-4-5 Checking and Lubricating the Board Conveyor ................................................ 1-44
1-4-6 Lubricating the X-Y Unit and Z Unit ................................................................... 1-50
1-4-7 Cleaning the Line Camera Lens ....................................................................... 1-59
1-4-8 Cleaning the Forced-Chip-Ejecting Unit ............................................................ 1-60
1-5-1 Cleaning the Lubricating the Transfer Head ..................................................... 1-61
1-5-2 Cleaning and Lubricating the Cutting Unit ........................................................ 1-68
1-5-3 How to Check the Setting of the Blow Pressure ............................................... 1-72
1-6-1 Exchanging the Board Transfer Belt and Roller ................................................ 1-74
1-7-1 Exchanging the Cutter Blade ............................................................................ 1-76
1-7-2 Replacing the Vacuum Pump ............................................................................ 1-82
1-7-3 Replacing the Indicator ..................................................................................... 1-84
1-7-4 Transfer Head : Replacing the Air Cylinder (Replacing Kit) .............................. 1-85
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4U4C-E-MMA00-A02-06