Related Manuals for Wacker Neuson BPS Series
Summary of Contents for Wacker Neuson BPS Series
- Page 1 Operator’s Manual Vibratory plate Machine Type BPS1030B, BPS1135B, BPS1340B, BP- S1550B, BPS2050B Material Number 5100066824 Version Date 04/2023 5100066824 Language [en-US]...
- Page 2 Violations of legal regulations, in particular of the copyright protection, will be subject to civil and criminal prosecution. Wacker Neuson Produktion GmbH & Co. KG reserves the right to change its products and their technical specifications for further technical development at any time without any claim to changes to machines already delivered.
- Page 3 California Proposition 65 Warning WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other repro- ductive harm. WARNING Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproduc- tive harm.
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Page 4: Table Of Contents
Contents Contents 1 EC Declaration of Conformity 2 Foreword 2.1 Introduction ............................10 2.2 Storage Location of the Operator's Manual..................10 2.3 Accident Prevention Regulations ..................... 11 2.4 Contact person..........................11 2.5 Limitation of liability .......................... 12 2.6 Use of the operator’s manual ......................12 3 Usage 3.1 Designated use .......................... - Page 5 Contents 8.1 Operating the machine........................36 8.2 Take out of operation with Briggs & Stratton engine................ 36 9 Maintenance 9.1 Safety instructions for maintenance ....................37 9.2 Maintenance plan..........................39 9.3 Maintenance work ..........................39 10 Troubleshooting 10.1 Troubleshooting machine......................... 44 11 Shutdown 11.1 Temporary decommissioning ......................
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Page 6: Ec Declaration Of Conformity
EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BPS1030, BPS1135, BPS1340 Product type Vibratory plate Function of product... - Page 7 SI 2008 No. 1597 • SI 2001 No. 1701 • SI 2016 No. 1091 • EN 500-1:2006 + A1:2009 EN 500-4:2011 • EN ISO 13766-1:2018 Person responsible for technical documents Andy Williams (Operations Manager), Wacker Neuson Ltd, WN Place, Beacon Way, Stafford ST18 0DG (GB) Reichertshofen (DE), 13.03.2023...
- Page 8 EU Declaration of Conformity Manufacturer Wacker Neuson Produktion GmbH & Co. KG, Wackerstraße 6, 85084 Reichertshofen (DE) This declaration of conformity is issued under the sole responsibility of the manufacturer. Product BPS1550, BPS2050 Product type Vibratory plate Function of product...
- Page 9 SI 2008 No. 1597 • SI 2001 No. 1701 • SI 2016 No. 1091 • EN 500-1:2006 + A1:2009 EN 500-4:2011 • EN ISO 13766-1:2018 Person responsible for technical documents Andy Williams (Operations Manager), Wacker Neuson Ltd, WN Place, Beacon Way, Stafford ST18 0DG (GB) Reichertshofen (DE), 13.03.2023...
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Page 10: Foreword
Foreword 2.1 Introduction Foreword Introduction This operator’s manual contains important information and procedures for the safe, proper and economical operation of this machine. Careful read- ing, understanding and observing it helps to avoid hazards, reduce repair costs and downtimes and thus increase the availability and service life of the machine. -
Page 11: Accident Prevention Regulations 2.3
Foreword Accident Prevention Regulations 2.3 Symbol Explanation ✓ Indicates prerequisites that must be established for the activity. ● Indicates a list, e.g. if several components are named one after the other. Indicates a sub-list, e.g. if components consist of further components Identifies a position, usually a component or control element, in a graphic. -
Page 12: Limitation Of Liability
Foreword 2.5 Limitation of liability Limitation of liability In the event of the following infringements, the manufacturer disclaims any liability for personal injury and damage to property: • Actions contrary to this operator’s manual. • Non-designated use • Deployment of untrained personnel. •... -
Page 13: Usage
Usage Designated use 3.1 Usage Designated use Designated use also includes observing all notes and safety instructions in this operator’s manual and observing the prescribed care and mainte- nance instructions. The machine is used for: • Compaction in earth and gravel construction. •... -
Page 14: Safety
Safety 4.1 Safety symbols and signal words Safety Safety symbols and signal words The following symbol identifies safety instructions. It is used for warning against potential personal risk or danger. DANGER DANGER identifies a situation causing death or serious in- jury if it is not avoided. -
Page 15: Structual Changes 4.3
Safety Structual changes 4.3 Structual changes Warning! Risk of injury due to structural changes. Unauthorized structural changes to this machine can pose a risk to oper- ators and/or third parties, as well as damage to the machine and/or other property. •... -
Page 16: Obligations Of The Operator
Safety 4.5 Obligations of the operator Obligations of the operator • Know and implement applicable health and safety regulations. • In a risk assessment, identify hazards arising from working conditions at the place of use. • Create operating instructions for the operation of this machine. •... - Page 17 Safety General safety instructions 4.7 Exhaust gases contain carbon monoxide. Inhaling exhaust gases can lead to death in a few minutes. • Do not inhale exhaust gas. • Do not operate machine in an enclosed/partially enclosed or poorly ventilated or vented area. •...
- Page 18 Safety 4.7 General safety instructions Wide or loose clothing, protective gloves, jewelery and long hair can be caught and pulled in by moving/rotating machine parts. This can result in severe injuries. • Keep loose or loose clothing and protective gloves away from mov- ing/rotating machine parts.
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Page 19: Specific Vibration Plate Safety Instructions 4.8
Safety Specific vibration plate safety instructions 4.8 In the event of improper transport or transport with unsuitable lifting gear, loads can fall. People can be hit and seriously injured or killed. • Do not stay under lifted loads. • Only use suitable and tested lifting gear and slings with sufficient load-bearing capacity. - Page 20 Safety 4.8 Specific vibration plate safety instructions Operating machines in potentially explosive atmospheres or near open flames can result in an explosion or fire. This can seriously injure people and cause property damage. • Do not operate the machine in a potentially explosive environment. •...
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Page 21: Safety Features 4.9
Safety Safety features 4.9 Caution! Risk of injury when starting with the recoil starter. Improper handling when starting can cause injury to the operator or third parties. • Only pull the starter handle on the recoil starter when there is suffi- cient space and no one is in the immediate vicinity. -
Page 22: Service
Safety 4.10 Service The V-belt guard 1 protects the operator against crushing and entrap- ment. 4.10 Service Warning! Risk of injury from defective machine. Machines that are not or improperly maintained/repaired may have de- fects that go unnoticed. This can cause personal injury and property dam- age. -
Page 23: Vehicle Fluids 4.11
Safety Vehicle fluids 4.11 Moving/rotating machine parts can cause crushing. Hot machine parts can cause burns if touched. • Do not service, repair, adjust or clean the machine when it is switched on. • Switch off the machine and let it cool down. 4.10.1 Threaded fittings Caution! Risk of injury due to missing or loose screw connections. -
Page 24: Combustion Engine
Safety 4.12 Combustion engine Note! Danger of machine damage. Contaminated operating materials (e.g. dirt, water) can lead to premature wear or machine failure. • Do not contaminate operating materials. • Replace contaminated operating materials. • If vehicle fluids leak from the machine, stop operating the machine and have it repaired immediately by a service partner. -
Page 25: Description Of The Machine
Description of the Machine Type plates and labels 5.1 Description of the Machine Type plates and labels 5.1.1 Type label A type label is permanently attached to the machine. Other type labels Furthermore, the following components of the machine are provided with their own type label: •... - Page 26 Description of the Machine 5.1 Type plates and labels Only lift the machine at the central suspension with tested lifting gear and slinging gear (safety load hook). Fire hazard! Smoking and open fire prohibited. Warning label Briggs & Stratton engine •...
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Page 27: Components 5.2
Description of the Machine Components 5.2 Caution: Risk of injury • Risk of burns due to hot surface! • Keep back. • Read the operator’s manual. • Use hearing protection. Warning of health risks WARNING! CALIFORNIA: Proposition 65 (Toxic Substances and Safe Drinking Water Act of 1986) For more information: www.P65Warnings.ca.gov Guaranteed sound power level. -
Page 28: Control Elements
Description of the Machine 5.3 Control elements Control elements Always keep the displays and controls of the machine dry, clean and free of oil and grease. Do not lock, manipulate or alter the machine operating elements in an in- admissible manner. Guide bracket Water sprinkling regulation Handle... -
Page 29: Transportation
Transportation Safety instructions for transport 6.1 Transportation Safety instructions for transport WARNING Hazard of falling! The falling machine can cause serious injuries, e.g. by crushing. ► Only use suitable and tested lifting gear and slings (safety hooks) with sufficient lifting capacity. ►... - Page 30 Transportation 6.3 Lifting the machine CAUTION Danger of burns due to hot surfaces! The machine, engine and exhaust can heat up quickly after a short time; that can lead to severe burns in case of contact with skin. ► Always allow the machine, engine and exhaust to cool down after use.
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Page 31: Lashing The Machine 6.4
Transportation Lashing the machine 6.4 Lashing the machine NOTICE Use anti-slip mats to secure the load. Only use the lashing points provided for this purpose to secure the ma- chine. ▪ Tie down the machine as shown. ð The machine is secured against unrolling, slipping and tipping over. [en-US] | Version: 5 | 04/2023 | 5100066824 | BPS1030B, BPS1135B, BPS1340B, BPS1550B, BPS2050B | BPS | Operator’s Manual... -
Page 32: Commissioning
Commissioning 7.1 Safety instructions for operation Commissioning Safety instructions for operation WARNING Tipping hazard due to slipping or overturning machine! At least 2/3 of the machine must be on a stable surface near edges. ► Take the machine out of operation and lift it back onto a stable sur- face. -
Page 33: Tests Before Commissioning 7.2
Commissioning Tests before commissioning 7.2 Ground conditions The maximum dumping height depends on several factors of the ground conditions. An exact specification of this value is not possible. ▪ Determine the maximum fill height by compaction tests or soil sam- ples. - Page 34 Commissioning 7.3 Putting into operation with Briggs & Stratton engine Check engine oil fill level 1, see Maintenance on page Move the fuel cock 2 into position A. Move choke lever 3 to position A when the engine is cold. Move the throttle lever 4 into position A. Operator’s Manual | BPS1030B, BPS1135B, BPS1340B, BPS1550B, BPS2050B | BPS | 5100066824 | 04/2023 | Version: 5 | [en-US]...
- Page 35 Commissioning Putting into operation with Briggs & Stratton engine 7.3 Move the engine switch 5 into position A. Pull the starting handle 6. ð Pull the starting handle slightly until resistance is felt, then pull it strongly. Slowly return the starting handle. ð...
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Page 36: Operation
Operation 8.1 Operating the machine Operation Operating the machine The operator's designated location is behind the machine. Guide and steer the machine using the guide bracket. Take out of operation with Briggs & Stratton engine ü The machine is on a level surface. Move the throttle lever 1 to position B. -
Page 37: Maintenance
Maintenance Safety instructions for maintenance 9.1 Maintenance Safety instructions for maintenance WARNING Improper handling may result in injury or serious material damage. ► Please read and follow all safety instructions in this operator's man- ual. WARNING Hazard of poisoning from exhaust fumes! Exhaust fumes contain poisonous carbon monoxide, which can lead to unconsciousness or to death. - Page 38 Maintenance 9.1 Safety instructions for maintenance WARNING Risk of injury due to missing or non-functioning safety de- vices! ► Only operate the machine if the safety devices are correctly in- stalled and functioning. ► Do not change or remove safety devices. CAUTION Danger of burns due to hot surfaces! The machine, engine and exhaust can heat up quickly after a short time;...
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Page 39: Maintenance Plan 9.2
Maintenance Maintenance plan 9.2 Maintenance plan NOTICE Danger of engine damage! ► When commissioning new machines, an oil change must be carried out once after 20 operating hours. Maintenance work daily monthly 100 h 125 h 300 h 500 h Clean the machine. ● •... - Page 40 Maintenance 9.3 Maintenance work Visual check after cleaning: Check cables, hoses and lines for leaks and chafe marks. Check screw connections. ð Replace damaged components. Check all safety, warning and operating instructions for complete- ness. ð Replace missing or damaged labels and signs immediately. 9.3.2 Checking and topping up the fuel level Remove dirt.
- Page 41 Maintenance Maintenance work 9.3 9.3.4 Checking and topping up engine oil level NOTICE Danger of engine damage! ► Only change the oil when the engine is at operating temperature. ► Only use engine oil with the correct specification, see Technical Data on page Remove dirt.
- Page 42 Maintenance 9.3 Maintenance work Unscrew the engine oil drain plug with sealing ring 2. Allow the used oil to drain completely. Tighten the engine oil drain plug with new sealing ring, tightening torque 18 Nm. Place the machine in a horizontal position. Fill in new engine oil, see Checking and topping up engine oil level on page...
- Page 43 Maintenance Maintenance work 9.3 Information When tightening, turn the V-belt pulley to prevent the V-belt from jam- ming. Tighten the screw. Fit the V-belt guard, tightening torque 10 Nm. [en-US] | Version: 5 | 04/2023 | 5100066824 | BPS1030B, BPS1135B, BPS1340B, BPS1550B, BPS2050B | BPS | Operator’s Manual...
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Page 44: Troubleshooting
Troubleshooting 10.1 Troubleshooting machine Troubleshooting 10.1 Troubleshooting machine WARNING Danger to life due to unauthorized troubleshooting! ► If faults occur on this machine which are not described in this oper- ator's manual, contact the service partner. ► Do not rectify faults on your own. Fault Possible cause Remedy... -
Page 45: Shutdown
Shutdown Temporary decommissioning 11.1 Shutdown 11.1 Temporary decommissioning Information Further information and detailed descriptions, see Mainte- nance on page Storage requirements • Store dust-free and dry. • Do not store outdoors. • Protect from direct sunlight. • Observe storage temperature, see Technical Data on page •... -
Page 46: Accessories
Accessories 12.1 Accessories Accessories 12.1 Accessories CAUTION Risk of injury and possible machine damage! Use of non-original spare parts or accessories can lead to injuries or ma- chine damage. ► Only use original spare parts and accessories. ► In case of disregard, no liability will be accepted. CAUTION Stability of the machine with wheel set! Tipping over or rolling away of the machine can lead to injuries or mate-... - Page 47 Accessories Accessories 12.1 Wheel set Wheel set for easier transport on the construction site. Slide mechanism Surface protection, see Safety instructions for operation on page 33 [en-US] | Version: 5 | 04/2023 | 5100066824 | BPS1030B, BPS1135B, BPS1340B, BPS1550B, BPS2050B | BPS | Operator’s Manual...
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Page 48: Technical Data
Technical Data 13.1 General instructions Technical Data 13.1 General instructions Information For system technical reasons, empty columns can be displayed in the technical data, and numbers and letters that written in superscript or sub- script may be displayed incorrectly, e.g: ►... - Page 49 Technical Data BPS Briggs&Stratton 13.3 Type BPS1030B BPS1030Bw Material number machine 5100065701 5100065702 Height [mm] Underclearance [mm] Operating weight [kg] Nominal power** [kW] Rated speed [1/min] 3600 3600 Operating temperature range [°C] -15 - +45 -15 - +45 Storage temperature range [°C] -15 - +40 -15 - +40 Sound pressure level at operator station LpA [dB(A)]...
- Page 50 Technical Data 13.3 BPS Briggs&Stratton Type BPS1340B BPS1340Bw 5100063119 Material number machine 5100065705 5100065706 Material number engine 5100065514 5100064309 Centrifugal force [kN] Vibrations [Hz] Vibrations [1/min] 5880 5880 Area output* [m2/h] Flow [m/min] Gradeability [%] 36,4 36,4 Length (drawbar in working position) [mm] Width [mm] Height [mm] Underclearance [mm]...
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Page 51: Combustion Engine 13.4
Technical Data Combustion engine 13.4 Type BPS1550B BPS1550Bw Material number machine 5100066075 5100066076 Storage temperature range [°C] -15 - +40 -15 - +40 Sound pressure level at operator station LpA [dB(A)] Sound power level LWA, measured [dB(A* Sound power level LWA guaranteed [dB(A)] Vibration total value ahv [m/s2] Measurement uncertainty of the total vibration value ahv [m/s2]... - Page 52 Technical Data 13.4 Combustion engine Engine manufacturer Briggs & Stratton Material number engine 5100065514 Cooling Cylinder Cubic capacity [cm3] Inclined position max. [°] Fuel type Gasoline Fuel consumption [l/h] Tank volume [l] Oil specification SAE 5W-30 Oil filling max. [l] Output max.
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Page 53: Conversion Table 13.5
Technical Data Conversion table 13.5 13.5 Conversion table The following conversion tables enable the conversion of the metric val- ues from the instructions, in particular the technical data, into the impe- rial. Conversion table Volume units 1 cm³ 0.061 in³ 1 m³ 35.31 ft³... - Page 56 Wacker Neuson Produktion GmbH & Co. KG Wackerstraße 6 D-85084 Reichertshofen Tel.: +49 8453 340-0 Email: service-LE@wackerneuson.com www.wackerneuson.com Material Number: 5100066824 Language: [en-US]...
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