KSB Evamatic-Box N 200 l Installation & Operating Manual
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KSB Evamatic-Box N 200 l Installation & Operating Manual

KSB Evamatic-Box N 200 l Installation & Operating Manual

Automatic waste water pump station
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Automatic Waste Water Pump Station
Evamatic-Box N
Installation/Operating Manual

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Summary of Contents for KSB Evamatic-Box N 200 l

  • Page 1 Automatic Waste Water Pump Station Evamatic-Box N Installation/Operating Manual...
  • Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB S.A.S, Gennevilliers (Paris) 17.09.2013...

  • Page 3: Table Of Contents

    Contents Contents Glossary ....................5 General ....................6 Principles ......................6 Installation of partly completed machinery ............ 6 Target group ..................... 6 Other applicable documents ................6 Symbols ......................6 Safety .....................7 Key to safety symbols/markings ............... 7 General ......................7 Personnel qualification and training ............... 7 Consequences and risks caused by non-compliance with these operating instructions ......................
  • Page 4 Contents Installing the pump station ................38 Electrical system ....................40 Commissioning/Start-up/Shutdown ...........41 Commissioning/start-up ................. 41 Shutdown/storage/preservation ..............42 Returning to service ..................42 Servicing/Maintenance ...............43 Safety regulations ................... 43 Servicing/inspection ..................43 Drainage/disposal ................... 44 Recommended spare parts stock ..............44 Trouble-shooting ................45 Related Documents ................

  • Page 5: Glossary

    Glossary Glossary Backflow loop Flood level The section of the discharge pipe of a waste Maximum backflow level of waste water in a water lifting unit that is located above the drainage system flood level Inlet line Certificate of decontamination Pipe used for draining waste water from A certificate of decontamination is enclosed by sanitary installations into the lifting unit...

  • Page 6: General

    In case of damage, immediately contact your nearest KSB service centre to maintain the right to claim under warranty. Noise characteristics see operating manual of the pump.

  • Page 7: Safety

    2 Safety 2 Safety All the information contained in this section refers to hazardous situations. DANGER 2.1 Key to safety symbols/markings Table 3: Definition of safety symbols/markings Symbol Description DANGER DANGER This signal word indicates a high-risk hazard which, if not avoided, will result in death or serious injury.

  • Page 8: Consequences And Risks Caused By Non-Compliance With These Operating Instructions

    2 Safety 2.4 Consequences and risks caused by non-compliance with these operating instructions ▪ Non-compliance with these operating instructions will lead to forfeiture of warranty cover and of any and all rights to claims for damages. ▪ Non-compliance can, for example, have the following consequences: –...

  • Page 9: Unauthorised Modes Of Operation

    2 Safety 2.8 Unauthorised modes of operation Always observe the limits stated in the product literature. The warranty relating to the operating reliability and safety of the lifting unit supplied is only valid if the equipment is used in accordance with its intended use. (⇨...

  • Page 10: Transport/Temporary Storage/Disposal

    On transfer of goods, check each packaging unit for damage. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer (as applicable) and the insurer about the damage in writing immediately.

  • Page 11: Disposal

    3 Transport/Temporary Storage/Disposal 3.5 Disposal WARNING Fluids, consumables and supplies which are hot or pose a health hazard Hazard to persons and the environment! ▷ Collect and properly dispose of flushing fluid and any residues of the fluid handled. ▷ Wear safety clothing and a protective mask, if required. ▷...

  • Page 12: Description

    ▪ Closed with odour-proof cover ▪ Non-return valve integrated in the supplied piping Installation types Evamatic-Box N 200 l ▪ Stationary installation The tanks are absolutely odour-proof. They have successfully been leak-tested at a test pressure of 0.5 bar (to DIN EN 12050-1).
  • Page 13 Bearings ▪ Grease-lubricated bearings sealed for life Automation KSB recommends to use the LevelControl Basic 2 control unit. (Electrical accessories optionally available.) Connections ▪ Inlet side: DN 50 / DN 70 / DN 100 / DN 150 for cutting open ▪...

  • Page 14: Configuration And Function

    4 Description 4.5 Configuration and function Evamatic-Box N 200 l Fig. 1: Sectional drawing Collecting tank Nozzles for inlet or venting Float switch Ball check valve Discharge line Submersible motor pump Cable entry for power cable Drainage nozzles Floor mount...

  • Page 15: Scope Of Supply

    4.6 Scope of supply Depending on the model, the following items are included in the scope of supply: Evamatic-Box N 200 l with transportable pump version ▪ 200-litre tank, access cover with screws and sealing element ▪ Complete discharge line with ball check valve and sealing element ▪...

  • Page 16: Dimensions And Weights

    ▪ Cable connectors for connecting the cables inside the tank ▪ Control unit for Evamatic-Box N 500 l ▪ Alarm float switch for Evamatic-Box N 200 l (for connection to an alarm switchgear) ▪ Alarm switchgear for Evamatic-Box N 200 l ▪...

  • Page 17: Installation At Site

    5 Installation at Site 5 Installation at Site 5.1 Safety regulations DANGER Power supply not disconnected Danger to life! ▷ Pull the mains plug and secure the pump against unintentional start-up. DANGER Electrical connection work by unqualified personnel Danger of death from electric shock! ▷...

  • Page 18: Preparing The Collecting Tank

    No vent line fitted Explosion hazard from gas accumulation! ▷ Always make sure that a vent line is fitted. Evamatic-Box N 200 l Evamatic-Box N 500 l Saw off the end of the selected nozzles, making sure that the nozzle passage is completely open.
  • Page 19 5 Installation at Site ▪ Height: – 663 mm from the floor – Recess number 3 ▪ Diameter: – Ø 67 + 1 for pipe DN 50 (PVC pipe diameter Ø 63) – Ø 79 + 1 for pipe DN 65 (PVC pipe diameter Ø 75) Evamatic-Box N 500 litres Cut an opening with a suitable hole saw.
  • Page 20 5 Installation at Site – Ø 79 + 1 for pipe DN 65 (PVC pipe diameter Ø 75) 5.3.3 Drain The 200 litre pump station is fitted with two opposite, closed DN 40 drain nozzles in its lower part. The 500 litre pump station is fitted with one closed DN 40 drain nozzle in its lower part.

  • Page 21: Connecting The Piping

    5 Installation at Site 5.3.5 Fitting the O-ring for the tank cover Thoroughly clean the seal groove on the tank. Generously cover the bottom of the groove with sealant. (This is of particular importance when installing pump stations in buildings to ensure the pump station is odour-proof.) Thoroughly press the O-ring into the groove.
  • Page 22 5 Installation at Site 5.4.1 Evamatic-Box N 200 l — transportable version Fig. 3: Installing the piping Undo the screw which fastens the suction cover of the pump. Fasten the three feet 182 to pump 655. Seal male threaded fitting 720 and screw it to elbow 144.
  • Page 23 5 Installation at Site 12. Accurately measure dimension A. ⇨ The length of pipe 710-3 equals: - dimension X = dimension A + (2 x 38) for an outside diameter of 63 mm - dimension X = dimension A + (2 x 44) for an outside diameter of 75 mm. 13.
  • Page 24 5 Installation at Site 5.4.2 Evamatic-Box N 200 l — stationary version with guide hoop, with Ama- Porter Fig. 4: Installing the piping Insert guide hoop 571 into the grooves provided for this purpose in foot 72-1. Fasten foot 72-1 with screws 901-2, discs 550 and nuts 920 to baseplate 890.
  • Page 25 5 Installation at Site Position the baseplate, foot and pre-assembled piping in the tank. Make sure that the baseplate is positioned exactly on the protrusion provided for this purpose. (⇨ Section 5.5.2 Page 32) Fasten elbow 13-18 to outlet pipe 710-1. Do not use any glue! 10.
  • Page 26 5 Installation at Site 5.4.3 Evamatic-Box N 200 l — stationary version with guide hoop, with Amarex N S 32 Fig. 5: Installing the piping Insert guide hoop 571 into the grooves provided for this purpose in foot 72-1. Fasten foot 72-1 with screws 901-2, discs 550 and nuts 920 to baseplate 890.
  • Page 27 5 Installation at Site 10. Accurately measure dimension A. ⇨ The length of pipe 710-3 equals: - dimension X = dimension A + (2 x 38) for an outside diameter of 63 mm - dimension X = dimension A + (2 x 44) for an outside diameter of 75 mm. 11.
  • Page 28 5 Installation at Site 5.4.4 Evamatic-Box N 500 l Fig. 6: Installing the piping Horizontal discharge line Insert guide hoop 571 into the grooves provided for this purpose in foot 72-1. Fasten foot 72-1 with screws 901-2, discs 550 and nuts 920 to baseplate 890. Move the foot as far as possible towards the discharge side and install it in this position, (especially for Ama-Porter 600 pumps) to allow the float to move freely.
  • Page 29 5 Installation at Site Seal male threaded fitting 720 and screw it to foot 72-1. Seal elbow 144 and screw it to male threaded fitting 720. Verify the vertical alignment! Seal threaded socket 731 and screw it to elbow 144. Seal the second threaded socket 731 and screw it to non-return valve 742.
  • Page 30 5 Installation at Site Vertical discharge line Insert guide hoop 571 into the grooves provided for this purpose in foot 72-1. Fasten foot 72-1 with screws 901-2, discs 550 and nuts 920 to baseplate 890. Seal male threaded fitting 720 and screw it to foot 72-1. Seal elbow 144 and screw it to male threaded fitting 720.

  • Page 31: Installing The Pump(S) And Pipe(S) In The Collecting Tank

    5.5 Installing the pump(s) and pipe(s) in the collecting tank 5.5.1 Evamatic-Box N 200 l — transportable version Fig. 7: Installing the pump and piping Cut the cover of the seat for cable grommet 916 open with a 45 mm diameter hole saw.
  • Page 32 14. Pull the power cable through cable grommet 916 and press the cable grommet into its seat. 5.5.2 Evamatic-Box N 200 l — stationary version, with Ama-Porter Fig. 9: Installing the pump and piping Cut the cover of the seat for cable grommet 916 open with a 45 mm diameter hole saw.
  • Page 33 14. Pull the power cable through cable grommet 916 and press the cable grommet into its seat. 5.5.3 Evamatic-Box N 200 l — stationary version, with Amarex N S 32 Installing the piping 81-73 59-18...
  • Page 34 Insert the power cable of the pump into PG cable gland 45-3. NOTE KSB supplies optional cable connectors for connecting the power cables (for pumps and float switches) inside the tanks. When cable connectors are used, the power cables do not need to be disconnected in the control cabinet and pulled out through the PG cable glands of the tank or the vent line for removing the submersible motor pumps for maintenance.
  • Page 35 5 Installation at Site 5.5.4 Evamatic-Box N 500 l — horizontal discharge line outlet Fig. 14: Installing horizontal pipes and baseplates in the tank Drill five holes of diameter 20 + 1 mm for fitting PG cable glands 45-3 for the power cables of the submersible motor pumps and the float switch cables.
  • Page 36 NOTE KSB supplies optional cable connectors for connecting the power cables (for pumps and float switches) inside the tanks. When cable connectors are used, the power cables do not need to be disconnected in the control cabinet and pulled out through the PG cable glands of the tank or the vent line for removing the submersible motor pumps for maintenance.
  • Page 37 5 Installation at Site Fig. 17: Adjusting the pipe position Drill five holes of diameter 20 + 1 mm for fitting PG cable glands 45-3 for the power cables of the submersible motor pumps and the float switch cables. The marked recesses in the tank indicate the position for the drilled holes. Alternatively, the power cable can be guided through the vent nozzle.

  • Page 38: Fitting The Cover

    5 Installation at Site 17. Fasten the power cable with the cable clamps provided. Protrusions for inserting the screws are provided on the outside of the tank. Use these precise positions when fitting the clamp holders. 5.6 Fitting the cover Thoroughly clean the groove for the joint ring in the tank.
  • Page 39 Fig. 18: Spigot and socket connections Provide a conduit for the power cables. NOTE KSB optionally offers reducing or increasing adapters made of synthetic rubber with two clamps. They can be ordered from specialist suppliers. Adjust the level of the cover to the site conditions.

  • Page 40: Electrical System

    5 Installation at Site NOTE KSB optionally offers a set consisting of eight noise reduction pads made of natural rubber to be glued to the outside of the tank bottom. This set can be ordered from specialist suppliers. 5.8 Electrical system 5.8.1...

  • Page 41: Commissioning/Start-Up/Shutdown

    6 Commissioning/Start-up/Shutdown 6 Commissioning/Start-up/Shutdown 6.1 Commissioning/start-up 6.1.1 Prerequisites for commissioning/start-up Before commissioning/start-up of the unit make sure that the following requirements are met: ▪ The pump set is properly connected to the power supply. ▪ All safety regulations are observed. ▪...

  • Page 42: Shutdown/Storage/Preservation

    6 Commissioning/Start-up/Shutdown 6.2 Shutdown/storage/preservation 6.2.1 Measures to be taken for shutdown WARNING Unintentional start-up of the waste water lifting unit Risk of injury by moving parts! ▷ Only carry out work on the waste water lifting unit after the electrical connections have been disconnected.

  • Page 43: Servicing/Maintenance

    NOTE For all inspection and servicing work to be carried out at regular intervals we recommend taking out the maintenance contract offered by KSB. Operating reliability will be improved if proper functioning of the pump station is checked and verified at regular intervals.

  • Page 44: Drainage/Disposal

    7 Servicing/Maintenance 7.3 Drainage/disposal WARNING Fluids, consumables and supplies which are hot or pose a health hazard Hazard to persons and the environment! ▷ Collect and properly dispose of flushing fluid and any residues of the fluid handled. ▷ Wear safety clothing and a protective mask, if required. ▷...

  • Page 45: Trouble-Shooting

    8 Trouble-shooting 8 Trouble-shooting NOTE Before performing any work on the pump's internal parts during the warranty period please always consult the manufacturer. Our after-sales service will be at your disposal. Non-compliance will lead to forfeiture of any and all rights to claims for damages.

  • Page 46: Exploded View And List Of Components

    9 Related Documents 9 Related Documents 9.1 Exploded view and list of components 9.1.1 Evamatic-Box N 200 l — transportable version, with Ama-Porter Fig. 21: Exploded view of transportable version Discharge nozzle Tank Cover Pump Profile seal 81-73 Cable support...
  • Page 47 9 Related Documents 9.1.2 Evamatic-Box N 200 l — stationary version, with Ama-Porter Fig. 22: Exploded view of stationary version Discharge nozzle Tank Cover Pump Profile seal 72-1 Flanged bend O-ring 81-73 Cable support 513-21 Level-adjusting piece + 1 O-...
  • Page 48 9 Related Documents 9.1.3 Evamatic-Box N 200 l — stationary version, with Amarex N S 32 Fig. 23: Exploded view of stationary version Discharge nozzle Tank Cover Pump 45-3 Wall stuffing box 72-1 Flanged bend Profile seal 74-4 Float O-ring...
  • Page 49 9 Related Documents 9.1.4 Evamatic-Box N 500 l Horizontal discharge outlet Fig. 24: Exploded view of version with horizontal discharge outlet Discharge nozzle Tank Cover Pump Profile seal 72-1 Flanged bend O-ring 81-45 Float switch 45-3 Wall stuffing box 81-73 Cable support 513-21 Level-adjusting piece + 1 O-...
  • Page 50 9 Related Documents Vertical discharge outlet Fig. 25: Exploded view of version with vertical discharge outlet Discharge nozzle Tank Cover Pump Profile seal 72-1 Flanged bend O-ring 81-45 Float switch 45-3 Wall stuffing box 81-73 Cable support 513-21 Level-adjusting piece + 1 O- Chain ring 412 (optional) Disc...

  • Page 51: Outline Drawing

    Ø 58 Ø 78 DN70 DN50 Y - Y DN70 DN100 DN70 Ø 58 Ø110 DN150 DN50 Ø 78 Ø 159 DN100 Fig. 26: Outline drawing of Evamatic-Box N 200 l Transportable version Stationary version Evamatic-Box N 51 of 60...
  • Page 52 9 Related Documents 9.2.2 Evamatic-Box N 500 l X - X Y - Y Ø 63 Evamatic-Box N 25- Ø 75 Evamatic-Box N 26- 130 ± 20 DN40 Ø 159 Ø 110 Ø 78 DN50 DN100 Ø 58 DN70 DN150 DN70 DN100 Ø...

  • Page 53: Accessories

    9 Related Documents 9.3 Accessories 9.3.1 Level-adjusting piece, height 300 mm Fig. 28: Level-adjusting piece O-ring 513-21 Level-adjusting piece Disc Bolt/screw 9.3.2 IP 68 cable connectors Using cable connectors saves having to disconnect the power cables in the control cabinet and pulling the complete 10 m cable length through the cable gland of the tank or the vent line for removing the submersible motor pumps for maintenance.

  • Page 54: Installation Drawing

    9 Related Documents Fig. 30: Fitting noise reduction pads to the tank bottom 9.4 Installation drawing Installation above floor Fig. 31: Installation drawing for above floor installation Vent line Inlet line Discharge line Public sewer system 54 of 60 Evamatic-Box N...
  • Page 55 9 Related Documents Installation underfloor Fig. 32: Installation drawing for underfloor installation Inlet line Vent line Discharge line Evamatic-Box N collecting tank Sand or gravel (compact Sand (compact evenly while filling thoroughly prior to installing the the sump) tank) Evamatic-Box N 55 of 60...

  • Page 56: Ec Declaration Of Conformity

    10 EC Declaration of Conformity 10 EC Declaration of Conformity Manufacturer: KSB S.A.S. 128, rue Carnot, 59320 Sequedin/Lille (France) The manufacturer herewith declares that the product: Evamatic-Box N ▪ is in conformity with the provisions of the following Directives as amended from time to time: –...

  • Page 57: Certificate Of Decontamination

    11 Certificate of Decontamination 11 Certificate of Decontamination Type ..........................Order number/ ..........................Order item number Delivery date ..........................Field of application: ....................................................Fluid pumped Please tick where applicable ⃞ ⃞ ⃞ ⃞ Radioactive Explosive Corrosive Toxic ⃞ ⃞ ⃞...

  • Page 58: Index

    Index Index Applications 9 Partly completed machinery 6 Certificate of decontamination 57 Return to supplier 10 Commissioning 41 Returning to service 42 Designation 12 Safety 7 Disposal 11 Safety awareness 8 Scope of supply 15 Shutdown 41, 42 Start-up 41 Intended use 9 Other applicable documents 6 58 of 60...
  • Page 60 KSB S.A.S. 128, rue Carnot • 59320 Sequedin/Lille (France) Tel. +33 3 2022-7000 • Fax +33 3 2022-7099 www.ksb.com...

This manual is also suitable for:

Evamatic-box n seriesEvamatic-box n 500 l

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