KSB Evamatic-Box N Series Installation & Operating Manual
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KSB Evamatic-Box N Series Installation & Operating Manual

KSB Evamatic-Box N Series Installation & Operating Manual

Automatic waste water pump station
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Automatic Waste Water Pump Station
Evamatic-Box N
Installation/Operating Manual

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Summary of Contents for KSB Evamatic-Box N Series

  • Page 1 Automatic Waste Water Pump Station Evamatic-Box N Installation/Operating Manual...
  • Page 2 All rights reserved. The contents provided herein must neither be distributed, copied, reproduced, edited or processed for any other purpose, nor otherwise transmitted, published or made available to a third party without the manufacturer's express written consent. Subject to technical modification without prior notice. © KSB S.A.S, Sequedin/Lille, France 14/03/2019...

  • Page 3: Table Of Contents

    Contents Contents Glossary .............................. 5 General.............................. 6 Principles ................................ 6 Installation of partly completed machinery.................... 6 Target group.............................. 6 Other applicable documents.......................... 6 Symbols ................................ 6 Key to safety symbols/markings........................ 7 Safety .............................. 8 General................................ 8 Personnel qualification and training....................... 8 Consequences and risks caused by non-compliance with this manual ............ 8 Safety awareness .............................. 9 Safety instructions for the operator/user...................... 9 Safety information for maintenance, inspection and installation .............. 9...
  • Page 4 Contents Fitting the cover ............................. 43 Installing the pump station.......................... 43 5.7.1 Underfloor installation of the pump station .................. 44 5.7.2 Above floor installation of the pump station ................. 46 Electrical connection ............................ 47 Commissioning/Start-up/Shutdown.................... 48 Commissioning/Start-up .......................... 48 6.1.1 Prerequisites for commissioning/start-up .................. 48 6.1.2 Starting up/switching off the pump set ................... 48 Shutdown/storage/preservation ........................ 49 6.2.1 Measures to be taken for shutdown .................... 49...

  • Page 5: Glossary

    Glossary Glossary Backflow loop The section of the discharge pipe of a waste water lifting unit that is located above the flood level Certificate of decontamination A certificate of decontamination is enclosed by the customer when returning the product to the manufacturer to certify that the product has been properly drained to eliminate any environmental and health hazards arising from components in...

  • Page 6: General

    In the event of damage, immediately contact your nearest KSB Service centre to maintain the right to claim under warranty. 1.2 Installation of partly completed machinery To install partly completed machinery supplied by KSB refer to the sub-sections under Servicing/Maintenance.

  • Page 7: Key To Safety Symbols/Markings

    1 General 1.6 Key to safety symbols/markings Table 3: Definition of safety symbols/markings Symbol Description DANGER DANGER This signal word indicates a high-risk hazard which, if not avoided, will result in death or serious injury. WARNING WARNING This signal word indicates a medium-risk hazard which, if not avoided, could result in death or serious injury.

  • Page 8: Safety

    2 Safety 2 Safety All the information contained in this section refers to hazardous situations. DANGER In addition to the present general safety information the action-related safety information given in the other sections must be observed. 2.1 General ▪ This operating manual contains general installation, operating and maintenance instructions that must be observed to ensure safe operation of the system and prevent personal injury and damage to property.

  • Page 9: Safety Awareness

    2 Safety 2.4 Safety awareness In addition to the safety information contained in this operating manual and the intended use, the following safety regulations shall be complied with: ▪ Accident prevention, health regulations and safety regulations ▪ Explosion protection regulations ▪...
  • Page 10 2 Safety ▪ Only use the lifting unit to handle the fluids described in the product literature of the respective design variant. ▪ Never operate the lifting unit without the fluid to be handled ▪ Observe the minimum flow rates indicated in the data sheet or product literature (to prevent overheating, bearing damage, etc).

  • Page 11: Transport/Temporary Storage/Disposal

    1. On transfer of goods, check each packaging unit for damage. 2. In the event of in-transit damage, assess the exact damage, document it and notify KSB or the supplying dealer and the insurer about the damage in writing immediately.

  • Page 12: Return To Supplier

    It is imperative to indicate any safety and decontamination measures taken. NOTE If required, a blank certificate of decontamination can be downloaded from the following web site: www.ksb.com/certificate_of_decontamination 3.5 Disposal WARNING Fluids handled, consumables and supplies which are hot and/or pose a health...

  • Page 13: Description

    4 Description 4 Description 4.1 General description ▪ Automatic waste water pump station ▪ Lifting unit for collecting unpressurised, domestic waste water without faeces as well as stormwater and automatically lifting it above the flood level. 4.2 Designation Example: Evamatic-Box N 2 501 E P M Table 4: Designation key Code Description...

  • Page 14: Design Details

    ▪ Various application-oriented impeller types Bearings ▪ Grease-packed bearings sealed for life Automation ▪ KSB recommends the use of a LevelControl Basic 2 control unit. (Electrical accessories optionally available.) Connections ▪ Inlet side DN 50/DN 70/DN 100/DN 150 for cutting open ▪ Discharge outlet DN 50/DN 65 for cutting open if supplied as an assembly kit ▪...

  • Page 15: Configuration And Function

    4 Description 4.5 Configuration and function Evamatic-Box N 200 l Fig. 1: Illustration of the waste water pump station, 200 l 1 Collecting tank 6 Submersible motor pump 2 Nozzles for inlet or venting 7 Cable entry for power cable 3 Float switch 8 Drainage nozzle 4 Ball check valve 9 Floor mount...
  • Page 16 (9) detects a defined minimum fill level, both pumps (6) are stopped automatically. The alarm float switch (11) needs to be connected to an alarm switchgear for acoustic or visual alarm (optional alarm switchgear can be supplied by KSB). Evamatic-Box N...

  • Page 17: Scope Of Supply

    4 Description 4.6 Scope of supply Depending on the model, the following items are included in the scope of supply: Evamatic-Box N 200 l with transportable pump version (supplied as assembly kit) ▪ 200-litre tank, access cover with screws and sealing element ▪...

  • Page 18: Dimensions And Weights

    4 Description Evamatic-Box N 500 l with horizontal discharge outlet and stationary pump versions (supplied fully assembled) ▪ Baseplates with feet, guide hoops and horizontal discharge lines, fully assembled ▪ Pumps mounted on feet ▪ Power cables ▪ Rod for float switches ▪...

  • Page 19: Accessories

    4 Description 4.8 Accessories Further required accessories can be purchased from our distributors. ▪ Level-adjusting piece, height: 300 mm ▪ Gate valves DN 50 and 65 made of cast iron or PVC ▪ Cable connectors for connecting the electric cables inside the tank ▪...
  • Page 20 4 Description Self-adhesive noise reduction pads made of natural rubber Fig. 5: Noise reduction pads for fitting on the floor of the collecting tank ▪ Noise reduction pads for reducing noise emission and vibrations during operation inside buildings. Evamatic-Box N 20 of 64...

  • Page 21: Installation At Site

    5 Installation at Site 5 Installation at Site 5.1 Safety regulations DANGER Power supply not disconnected Danger to life! ▷ Pull the mains plug and secure the pump against unintentional start-up. DANGER Electrical connection work by unqualified personnel Danger of death from electric shock! ▷...

  • Page 22: Preparing The Collecting Tank

    5 Installation at Site NOTE For the installation at site observe EN 12056 Gravity drainage systems inside buildings. NOTE Comply with all other operating manuals referring to components of this unit. If transport locks are used, remove them prior to installation. NOTE Lifting units should not be installed next to sleeping or living quarters.

  • Page 23: Discharge-Side Connection

    5 Installation at Site 5.3.2 Discharge-side connection CAUTION Incorrect openings in the collecting tank Collecting tank cannot be used! ▷ Always provide openings in the correct places, at the correct distance, with the correct diameter. Evamatic-Box N 200 litres 1. Cut an opening with a suitable hole saw. ▪...

  • Page 24: Drain

    5 Installation at Site Evamatic-Box N 500 litres 1. Cut an opening with a suitable hole saw. (Position the hole saw on the corresponding recess from the outside!) ▪ Arrangement: ▪ Diameter: – Ø 67 + 1 for pipe DN 50 (PVC pipe diameter Ø 63) –...

  • Page 25: Fitting The Profile Joint For The Discharge Line

    5 Installation at Site 5.3.4 Fitting the profile joint for the discharge line CAUTION Superfluous sealant Leakage due to uneven pressure on the seal! ▷ Always completely remove any sealant residues. 1. Thoroughly debur the edges of the opening after cutting it open. 2.
  • Page 26 5 Installation at Site NOTE Pipe 710-1 measures 300 mm in length and is chamfered at both ends. This pipe is especially designed to protrude from the collecting tank. Do not install this pipe anywhere else in the piping system. NOTE Use special glue suitable for PVC for fitting and sealing the cylindrical parts.

  • Page 27: Evamatic-Box N 200 L, Transportable Version

    5 Installation at Site 5.4.1 Evamatic-Box N 200 l, transportable version CAUTION Superfluous sealant Damage to the machinery! Damage to the lift check valve! ▷ Do not use too much Teflon tape or sealant when sealing the lift check valve. Fig. 6: Installing the piping 1.
  • Page 28 5 Installation at Site Fig. 7: Calculating length X ð The length of pipe 710-3 equals: - X = A + (2 × 38) for an outside diameter of 63 mm - X = A + (2 × 44) for an outside diameter of 75 mm. 13.

  • Page 29: Evamatic-Box N 200 L, Stationary Version (With Ama-Porter)

    5 Installation at Site 5.4.2 Evamatic-Box N 200 l, stationary version (with Ama-Porter) CAUTION Superfluous sealant Damage to the machinery! Damage to the lift check valve! ▷ Do not use too much Teflon tape or sealant when sealing the lift check valve. Fig. 8: Installing the piping 1.
  • Page 30 5 Installation at Site Fig. 9: Calculating length X ð The length of pipe 710-3 equals: - X = A + (2 × 38) for an outside diameter of 63 mm - X = A + (2 × 44) for an outside diameter of 75 mm. 11.

  • Page 31: Evamatic-Box N 200 L, Stationary Version (With Amarex N S 32)

    5 Installation at Site 5.4.3 Evamatic-Box N 200 l, stationary version (with Amarex N S 32) CAUTION Superfluous sealant Damage to the machinery! Damage to the lift check valve! ▷ Do not use too much Teflon tape or sealant when sealing the lift check valve. Fig. 10: Installing the piping 1.
  • Page 32 5 Installation at Site Fig. 11: Calculating length X ð The length of pipe 710-3 equals: - X = A + (2 × 38) for an outside diameter of 63 mm - X = A + (2 × 44) for an outside diameter of 75 mm. 11.

  • Page 33: Evamatic-Box N 500 L

    5 Installation at Site 5.4.4 Evamatic-Box N 500 l CAUTION Superfluous sealant Damage to the machinery! Damage to the lift check valve! ▷ Do not use too much Teflon tape or sealant when sealing the lift check valve. Fig. 12: Installing the piping Horizontal discharge line 1.
  • Page 34 5 Installation at Site 6. Seal second threaded socket 731 and screw it to lift check valve 742. 7. Seal threaded socket 731-1 and screw it to lift check valve 742. 8. Connect elbow 13-18 to threaded socket 731-1 and secure it with glue. Verify the alignment with the lift check valve.
  • Page 35 5 Installation at Site Vertical discharge line 1. Insert guide hoop 571 into the grooves provided for this purpose in flanged bend 72-1. 2. Fasten flanged bend 72-1 with screws 901-2, discs 550 and nuts 920 to baseplate 890. 3. Seal male threaded fitting 720 and screw it to flanged bend 72-1. 4.

  • Page 36: Installing The Pump(S) And Pipe(S) In The Collecting Tank

    5 Installation at Site 5.5 Installing the pump(s) and pipe(s) in the collecting tank 5.5.1 Evamatic-Box N 200 l — transportable version Fig. 14: Installing the pump and piping 1. Cut the cover of the seat for cable grommet 916 open with a 45 mm diameter hole saw.

  • Page 37: Evamatic-Box N 200 L - Stationary Version, With Ama-Porter

    5 Installation at Site 13. Fasten the power cable. Protrusions for inserting the screws are provided on the outside of the tank. Use these precise positions when fitting the clamp holders. 14. Pull the power cable through cable grommet 916 and press the cable grommet into its seat.

  • Page 38: Evamatic-Box N 200 L - Stationary Version, With Amarex N S 32

    5 Installation at Site 13. Fasten the power cable. Protrusions for inserting the screws are provided on the outside of the tank. Use these precise positions when fitting the clamp holders. 14. Pull the power cable through cable grommet 916 and press the cable grommet into its seat.
  • Page 39 9. Insert the power cable of the pump into PG cable gland 45-3. NOTE KSB supplies optional cable connectors for connecting the power cables (for pumps and float switches) inside the tanks. When cable connectors are used, the power cables do not need to be disconnected in the control cabinet and pulled out through the PG cable glands of the tank or the vent line for removing the submersible motor pumps for maintenance.

  • Page 40: Evamatic-Box N 500 L - Horizontal Discharge Line Outlet

    5 Installation at Site 5.5.4 Evamatic-Box N 500 l — horizontal discharge line outlet Fig. 21: Installing horizontal pipes and baseplates in the tank 1. Drill five holes of diameter 20 + 1 mm for fitting PG cable glands 45-3 for the power cables of the submersible motor pumps and the float switch cables. The marked recesses in the tank indicate the position for the drilled holes.

  • Page 41: Evamatic-Box N 500 L - Vertical Discharge Line Outlet

    NOTE KSB supplies optional cable connectors for connecting the power cables (for pumps and float switches) inside the tanks. When cable connectors are used, the power cables do not need to be disconnected in the control cabinet and pulled out through the PG cable glands of the tank or the vent line for removing the submersible motor pumps for maintenance.
  • Page 42 5 Installation at Site Fig. 24: Adjusting the pipe position 1. Drill five holes of diameter 20 + 1 mm for fitting PG cable glands 45-3 for the power cables of the submersible motor pumps and the float switch cables. The marked recesses in the tank indicate the position for the drilled holes. Alternatively, the power cable can be guided through the vent nozzle.

  • Page 43: Fitting The Cover

    5 Installation at Site 5.6 Fitting the cover 1. Thoroughly clean the groove for the joint ring in the tank. 2. If the pump station is to be installed in a building, generously cover the bottom of the groove with sealant. 3.

  • Page 44: Underfloor Installation Of The Pump Station

    5. Provide a conduit for the power cables. NOTE KSB optionally offers reducing or increasing adapters made of synthetic rubber with two clamps. They can be ordered from specialist suppliers. 6. Adjust the level of the cover to the site conditions.
  • Page 45 5 Installation at Site NOTE KSB optionally offers a level-adjusting piece (height 300 mm). CAUTION Improper installation Danger of frost/freezing! ▷ For frost-proof installation in regions with extreme climatic conditions the use of a second level-adjusting piece is permitted as long as the pump in the tank is mounted on a foot.

  • Page 46: Above Floor Installation Of The Pump Station

    NOTE As an option, KSB offers a set of eight noise reduction pads made of natural rubber, which can be stuck to the bottom of the tank from the outside. This set is available from specialist suppliers.

  • Page 47: Electrical Connection

    5 Installation at Site 5.8 Electrical connection DANGER Electrical connection work by unqualified personnel Danger of death from electric shock! ▷ Always have the electrical connections installed by a trained and qualified electrician. ▷ Observe regulations IEC 60364. WARNING Incorrect connection to the mains Damage to the mains network, short circuit! ▷...

  • Page 48: Commissioning/Start-Up/Shutdown

    6 Commissioning/Start-up/Shutdown 6 Commissioning/Start-up/Shutdown 6.1 Commissioning/Start-up 6.1.1 Prerequisites for commissioning/start-up Before commissioning/starting up the pump set, make sure that the following conditions are met: ▪ The pump set has been properly connected to the power supply and is equipped with all protection devices. ▪...

  • Page 49: Shutdown/Storage/Preservation

    6 Commissioning/Start-up/Shutdown 6.2 Shutdown/storage/preservation 6.2.1 Measures to be taken for shutdown WARNING Unintentional start-up of the waste water lifting unit Risk of injury by moving parts! ▷ Only carry out work on the waste water lifting unit after the electrical connections have been disconnected.

  • Page 50: Servicing/Maintenance

    7 Servicing/Maintenance 7 Servicing/Maintenance 7.1 Safety regulations DANGER Power supply not disconnected Danger to life! ▷ Pull the mains plug or disconnect all electrical connections and secure against unintentional start-up. DANGER Work on the lifting unit by unqualified personnel Danger of death from electric shock! ▷...

  • Page 51: Servicing/Inspection

    Check the inside of the waste water lifting unit for any deposits, especially in the area of the float switch. Clean it if required. KSB recommends regular maintenance in accordance with the following plan: ▪ Every of a year for lifting units installed in industrial businesses ▪...

  • Page 52: Trouble-Shooting

    Non-compliance will lead to forfeiture of any and all rights to claims for damages. If problems occur that are not described in the following table, consultation with the KSB customer service is required. A Pump is running, but does not deliver B Insufficient flow rate...

  • Page 53: Related Documents

    9 Related Documents 9 Related Documents 9.1 General assembly drawings 9.1.1 Evamatic-Box N 200 l, transportable version (with Ama-Porter) 513-21 81-73 59-18 74-4 Fig. 28: Exploded view of the transportable version Part No. Description Part No. Description Discharge nozzle Collecting tank Cover Pump Profile seal 74-4 Float switch...

  • Page 54: Evamatic-Box N 200 L, Stationary Version (With Ama-Porter)

    9 Related Documents 9.1.2 Evamatic-Box N 200 l, stationary version (with Ama-Porter) 513-21 81-73 59-18 72-1 Fig. 29: Exploded view of the stationary version Part No. Description Part No. Description Discharge nozzle Collecting tank Cover Pump Profile seal 72-1 Flanged bend O-ring 81-73 Cable support 513-21 Level-adjusting piece + 1 x O-...

  • Page 55: Evamatic-Box N 200 L, Stationary Version (With Amarex N S 32)

    9 Related Documents 9.1.3 Evamatic-Box N 200 l, stationary version (with Amarex N S 32) 513-21 81-73 59-18 45-3 72-1 74-4 Fig. 30: Exploded view of the stationary version Part No. Description Part No. Description Discharge nozzle Collecting tank Cover Pump 45-3 Wall stuffing box 72-1 Flanged bend Profile seal 74-4...

  • Page 56: Evamatic-Box N 500 L

    9 Related Documents 9.1.4 Evamatic-Box N 500 l 513-21 513-21 45-3 45-3 81-73 81-73 59-18 59-18 81-45 81-45 Fig. 31: Exploded view of versions with horizontal and vertical discharge outlet Part No. Description Part No. Description Version with horizontal 59-18 Hook discharge outlet Version with vertical Collecting tank discharge outlet...

  • Page 57: Dimensions

    9 Related Documents 9.2 Dimensions 9.2.1 Evamatic-Box N 200 l 90 ± 20 90 ± 20 Ø 650 Ø 630 DN40 DN40 Ø 710 X - X Ø 78 Ø 110 Ø 58 Ø 78 DN70 DN50 Y - Y DN70 DN100 DN70 DN150 Ø...

  • Page 58: Evamatic-Box N 500 L

    9 Related Documents 9.2.2 Evamatic-Box N 500 l X - X Y - Y Ø 63 Evamatic-Box N 25- Ø 75 Evamatic-Box N 26- 130 ± 20 DN40 Ø 159 Ø 110 Ø 78 DN100 DN50 Ø 58 DN70 DN150 DN70 DN100 Ø...

  • Page 59: Installation Drawing

    9 Related Documents 9.3 Installation drawing Installation above floor Fig. 34: Installation drawing for above floor installation Vent line Inlet line Discharge line Public sewer system Installation underfloor Fig. 35: Installation drawing for underfloor installation Inlet line Vent line Discharge line Evamatic-Box N collecting tank Sand or gravel (compact thoroughly Sand (compact evenly while filling prior to installing the tank)

  • Page 60: Eu Declaration Of Conformity

    Certified by TÜV Rheinland LGA Products GmbH (0197) The EU Declaration of Conformity was issued in/on: Frankenthal, 1 February 2018 Thomas Heng Head of Product Development Series Pumps KSB SE & Co. KGaA Johann-Klein-Straße 9 67227 Frankenthal Evamatic-Box N 60 of 64...

  • Page 61: Certificate Of Decontamination

    11 Certificate of Decontamination 11 Certificate of Decontamination Type: ..........................Order number/ Order item number ..........................Delivery date: ..........................Applications: ..........................Fluid handled ..........................Please tick where applicable ⃞ ⃞ ⃞ ⃞ ⃞ Corrosive Oxidising Flammable Explosive Hazardous to health ⃞...

  • Page 62: Index

    Index Index Automation 14 Safety 8 Safety awareness 9 Scope of supply 17 Bearings 14 Shaft seal 14 Shutdown 48, 49 Start-up 48 Certificate of Decontamination 61 Commissioning 48 Commissioning/start-up 48 Warnings 7 Connections 14 Warranty claims 6 Design 14 Designation 13 Disposal 12 Drive 14 Event of damage 6 Faults Causes and remedies 52 Impeller type 14 Installation 14 Intended use 9 Key to safety symbols/markings 7 Operating limits 9 Other applicable documents 6...
  • Page 64 KSB S.A.S. 128, rue Carnot • 59320 Sequedin (France) Tél. +33 3 2022-7000 • Fax +33 3 2022-7099 www.ksb.com...

This manual is also suitable for:

Evamatic-box n 200 iEvamatic-box n 500 i

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