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Table of Contents
Related Manuals for Toshiba VFS5 Series
Summary of Contents for Toshiba VFS5 Series
- Page 1 575 Volt Rating July, 1999 Part #49916-001...
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Page 2: Disclaimer
Please complete the Extended Warranty Card supplied with this drive and return it by prepaid mail to Toshiba. This activates the extended warranty. If additional information or technical assistance is required please contact your local distributor or call Toshiba's ASD marketing department toll free at (800) 231-1412 or write to: Toshiba International Corporation, 13131 W. -
Page 3: Introduction
Toshiba's complete line of motors, adjustable speed drives, switchgear, instrumentation, uninterruptible power supplies, PLCs, and motor control products, please call toll free (800) 231-1412 or write to our plant at: Toshiba International Corporation, 13131 W. Little York Road, Houston, TX 77041-9990. -
Page 4: General Safety Instructions
TOSHIBA GENERAL SAFETY INSTRUCTIONS Warnings in this manual appear in either of two ways: Danger warnings - The danger warning symbol is an exclamation mark enclosed in a triangle which precedes the 3/16" high letters spelling the word "DANGER". The... -
Page 5: Table Of Contents
TOSHIBA CONTENTS PAGE Disclaimer ......................3 Introduction ......................4 General Safety Instructions ................5 Contents ......................6 - 7 Inspection/Storage/Disposal Inspection of the New Drive ................8 Storage ......................... 8 Disposal ........................ 8 Inspection and Precautions Installation Safety Precautions ................. 9 Operating Safety Precautions ................ - Page 6 TOSHIBA CONTENTS (cont'd) PAGE Settings Setting The Acceleration and Deceleration Time .......... 29 Increasing Torque ....................29 Setting The Environmental Functions ............. 30 Setting The Starting and Stopping Methods ..........32 Setting The Frequency Command Method ............ 32 Connecting and Calibrating Meters ..............33 Resetting to Default Values ................
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Page 7: Inspection Of The New Drive
TOSHIBA Inspection of the New Drive Upon receipt, inspect the drive for shipping damage. After uncrating: 1) Check the unit for loose, broken, bent or otherwise damaged parts due to shipping. 2) Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications. -
Page 8: Installation Safety Precautions
TOSHIBA Installation Safety Precautions C A U T I O N Always ground the unit to prevent electrical shock and to help reduce electrical noise. A separate ground cable should be run inside the conduit with the input, output, and control power cables (See Grounding page 17). - Page 9 TOSHIBA Installation Safety Precautions (cont'd) C A U T I O N 13) Use separate metal conduits for routing the input power, output power, and control circuits. 14) If the factory provided door or NEMA 1 enclosure is removed from the drive, then, before operating, it must be provided with an alternate enclosure of NEMA 1 minimum rating.
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Page 10: Operating Safety Precautions
10) Interface problems can occur when this drive is used in conjunction with some types of process controllers. Signal isolation may be required to prevent controller and/or drive malfunction (contact Toshiba or the process controller manufacturer for additional information about compatibility and signal isolation). -
Page 11: Confirmation Of Wiring
TOSHIBA Confirmation of Wiring C A U T I O N Make the following final checks before applying power to the unit: 1) Confirm that source power is connected to terminals L1, L2, L3 (R, S, T). Connection of incoming source power to any other terminals will damage the drive. -
Page 12: 575 Volt Nema Type 1 Chassis Ratings
TOSHIBA 575 Volt NEMA Type 1 Chassis Standard Ratings VFS5 STANDARD RATINGS RATED MOTOR OUTPUT OUTPUT OVERLOAD MAIN CIRCUIT INPUT HP(KW) CURRENT VOLTAGE CURRENT INPUT POWER CONTROL (AMPS) 3-PHASE POWER 5020 1/.75 575V 150% FOR 575V NO EXTERNAL 5030 2/1.5 3-PHASE 60 SEC. -
Page 13: Standard Specifications
TOSHIBA Standard Specifications Major Control System Sinusoidal PWM control Control Output voltage regulation Same as power line. Specifications Output frequency range 0.5 to 320 Hz (0.5 to 80Hz default setting)*. Maximum frequency is adjustable between 30 and 320 Hz. Frequency setting 0.1Hz input from the operating panel, 0.2 Hz analog... - Page 14 TOSHIBA Standard Specifications (cont'd) Display Keypad Interface 4-digit, 7-segment LEDs w/8 discrete indicator lamps. Inverter/Motor Protective functions Stall prevention, current limit, overcurrent, overvoltage, output short-circuit , overvoltage limit, undervoltage, electronic thermal overload protection, armature overcurrent during starting, overcurrent on load-side when starting-up, and emergency...
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Page 15: Selection Of Main Circuit Wiring Equipment And Standard Cable Sizes
TOSHIBA Selection of Main Circuit Wiring Equipment and Standard Cable Sizes * Molded case Ampacity Drive circuit breaker (FLA x 1.25) ** Typical cable size (AWG) (MCCB) Main power Model Other Frequency command input, Number rating signal frequency meter, ammeter... -
Page 16: Grounding
For lead lengths that exceed suggested maximum contact your local distributor or Toshiba for additional application assistance. Toshiba EQP III, III-XS & EQP III-841 motors incorporate an insulation system that is in compliance with NEMA MG-1-1998 Section IV Part 31. -
Page 17: Standard Power Connection Diagrams
TOSHIBA Standard Power Connection Diagrams VFS5-5020UPH through VFS5-5040UPH Braking resistor DC link reactor (Optional) (Optional) U/T1 V/T2 W/T3 MCCB Commercial Shorting Motor power supply VFS5-5060UPH through VFS5-5120UPH Braking resistor DC link reactor (Optional) (Optional) R/L1 S/L2 T/L3 U/T1 V/T2 W/T3... -
Page 18: Standard Power Terminal Functions
Line input supply terminals for models S5-5020 to S5-5270: (R, S, T) Connect to 3ø, 50 or 60Hz, 200 to 545 to 605VAC. Drives can be operated on single phase power when appropriately derated; contact Toshiba distributor for information. Terminal block T1, T2, T3 Motor output terminals. -
Page 19: Typical Control Wiring Connection Diagrams
TOSHIBA Typical Control Wiring Connection Diagrams Frequency setting: Built-in potentiometer Start and stop: External signals Frequency setting: External signal (0 to 10V voltage signal) Start and stop: External signals Remote/local operation selection Frequency setting: External signal (0 to 10V voltage signal... - Page 20 TOSHIBA Typical Control Wiring Connection Diagrams (cont'd) Frequency setting: External potentiometer Start and stop: External signals Frequency setting: External signal (4 to 20mA current signal) Start and stop: External signals Frequency setting: Three preset speed selection Start and stop: External signals...
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Page 21: Standard Control Terminal Connections And Functions
TOSHIBA Standard Control Terminal Connections and Functions Terminal block Function Electric rating Inverter internal circuit name Motor rotates clockwise when 24 Vdc, 10 mA dry the F terminal is connected to contact input the CC terminal. Motor rotates counterclockwise when the R terminal is con- nected to the CC terminal. - Page 22 TOSHIBA Standard Control Terminal Connections and Functions (cont'd) Terminal block Function Electric rating Inverter internal circuit name Common Control common signal (not connected to the fault output). Both CC terminals are connected together. 4 to 20 mA (Input Frequency reference (4-20mA).
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Page 23: Operating Panel Layout
TOSHIBA Operating Panel Layout CHARGE lamp: This lamp indicates that the internal circuits of the drive are charged with high voltages. When lit, do not Display unit: The operating freq, open the terminal block cover. RUN lamp: When lit the drive parameters, faults, etc. -
Page 24: Operating Panel Modes
TOSHIBA Operating Panel Modes The following conditions are displayed on the operation panel. 1) Frequency, 2) parameter display or changes, and 3) drive condition during operation or in case of an error. Keys Display Unit MODE 3 MODE 1 ON when displaying... -
Page 25: 7-Segment Alphanumerics
TOSHIBA 7-Segment Alphanumerics The 7 segment LED display has a limited number of output characters, therefore the following figures and letters will be used for the display: Numerics LED display Characters LED display... -
Page 26: Parameter Setting
TOSHIBA Parameter Setting There are three parameter groups as shown below: Basic Parameters User Changed Parameters Parameters which Parameters changed by the user. determine the basic drive operations See "Searching for Parameters different from Default Values" below. gr.U f--- sr1 - Sr7... -
Page 27: Key Operations
TOSHIBA Key Operations Example of parameter selection with UP and DOWN keys Checking Parameter Set Values Parameter selection Parameter set value Example of Parameter Selection with UP and DOWN Keys Changing a Parameter Parameter set value Parameter selection Parameter settings are accepted and fed back to the motor operation even C A U T I O N while the motor is running. -
Page 28: Setting The Acceleration And Deceleration Time
TOSHIBA Setting The Acceleration and Deceleration Time Applicable parameters: Automatic acceleration and deceleration AU1 AU1, acceleration time by the drive, and manual setting. There are two methods of setting the acceleration and deceleration time: Automatic setting of the acceleration and deceleration time by the drive, and manual setting. -
Page 29: Setting The Environmental Functions
TOSHIBA Setting the Environmental Functions (Maximum Frequency, Upper and Lower Limits, Base Frequency, Etc. Applicable parameters: Automatic environment setting AU3 AU3, upper limit frequency UL maximum frequency FH FH, lower limit frequency LL LL, and base frequency uL uL, (VIA/II input... - Page 30 TOSHIBA Setting the Environmental Functions (Maximum Frequency, Upper and Lower Limits, Base Frequency, Etc. (cont'd) Quick Setup Parameters (cont'd) When AU3 is set to 1 When AU3 is set to 2 Parameter Description Maximum frequency: FH Maximum output frequency of the drive...
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Page 31: Setting The Starting And Stopping Methods
TOSHIBA Selecting the Starting and Stopping Method Applicable parameters: Command mode selection cmOd cmOd There are two starting and stopping methods as shown below. Select either method. Starting and stopping method Set value Description The motor starts when the F (forward) or R (reverse) terminal on Terminal Block the terminal block is connected to CC. -
Page 32: Connecting And Calibrating Meters
TOSHIBA Connecting and Calibrating Meters Applicable parameters: FM terminal function selection fmsl fmsl, meter adjustment FM An analog meter can be connected to the FM terminal to act as a frequency meter or an output current meter. How to connect a meter to measure frequency Set the FMSL value to “0”. -
Page 33: Resetting To Default Values
TOSHIBA Resetting to Default Values Applicable parameters: Standard setting mode selection tYP All parameters can be reset to the default values when set to “3”. If the 50 Hz or 60 Hz setting is selected, FH, UL, uL, F204, F213 are set for 50 Hz or 60 Hz and other parameters are set to the factory default values. -
Page 34: Setting The Extended Parameters
After setting the extended parameters, press the MON key. Refer to pages 37 to 39 for lists of the extended parameters. For detail of the parameters and how to use them, contact your Toshiba distributor. Searching For Parameters Different from Default Values Applicable parameters: Automatic edit function Gr.U... -
Page 35: Basic Parameters (Group No. 00)
TOSHIBA Parameter List Basic Parameters (Group No. 00) Display Function Adjustable range Default value Automatic acceleration and deceleration 0: No, 1: Yes Automatic torque boost * 0: No 1: Automatic torque boost * These parameters cannot be 2: Sensorless vector control... -
Page 36: Extended I/O Parameter (Group No. 01)
TOSHIBA Parameter List (cont'd) Extended Parameters (I/O Group No. 01) Default Display Function Adjustable range value FI00 0.0 ~ FH Low speed signal output (Hz) FI0I 0.0 ~ FH Speed reach HI frequency (Hz) FI02 Acc/Dec complete detection 0.0 ~ FH... -
Page 37: Extended Operating Mode Parameter (Group No. 03)
TOSHIBA Parameter List (cont'd) Extended Parameters (Operating Mode Group No. 03) Display Function Adjustable range Default value F300 PWM carrier frequency (kHz) 2.2 ~ 12.0 12.0 F30I Auto-restart 0: No, 1: Instantaneous power failure, 2: ST, 3: Instantaneous power failure + ST... -
Page 38: Extended Protection Parameter (Group No. 06)
TOSHIBA Parameter List (cont'd) Extended Parameters (Protection Group No. 06) Display Function Adjustable range Default value F600 Motor overload protection level (%) 10 ~ 100 F60I Stall protection level (%) 10 ~ 199, 200 (OFF) F602 Fault trip saving 0: No, 1: Yes... -
Page 39: Operations
TOSHIBA Operations C A U T I O N Review all operating precautions on page 11 before operating this drive. Operation with Built-in Potentiometer and RUN and STOP Keys 1) Connect the cables to the motor and power source. 2) Turn the built-in pontentiometer fully counterclock-wise. -
Page 40: Operation With Built-In Potentiometer And External Start Signal
TOSHIBA Operations (cont'd) Operation with Built-in Potentiometer and External Start Signal 1) Connect the cables to the motor and power source. (See “CONNECTING OF THE MAIN CIRCUITS.”) 2) Connect a start/stop switch between the control terminal F and CC (for forward rotation) or between R and CC (for reverse rotation). -
Page 41: Setting Frequency Using External Signal
TOSHIBA Operations (cont'd) Setting the Frequency using External (0 - 10 V Voltage/4 - 20 mA Current) Signal and Operating using an External Start Signal 1) Connect the cables to the motor and power source. 2) Connect a start/stop switch between the control... -
Page 42: Setting Frequency Using Two External Signals
TOSHIBA Operations (cont'd) Setting the Frequency using Two External (0 - 10 V Voltage/4 - 20 mA Current) Signal and Operating using an External Start Signal 1) Connect the cables to the motor and power source. 2) Connect a start/stop switch between the control terminal F and CC (for forward rotation) or between R and CC (for reverse rotation). -
Page 43: Selecting A Preset Speed Frequency And Using External Start Signals
TOSHIBA Operations (cont'd) Selecting a Preset Speed Frequencies, and Operating using an External Start Signal 1) Connect the wires to the motor and power source. (See “CONNECTING OF THE MAIN CIRCUITS.”) (8) (12) 2) Connect a start/stop switch between the control... -
Page 44: Monitoring Operating Conditions
TOSHIBA Monitoring Operating Conditions Example of Displaying the drive condition The conditions of the drive during operation or in case of a trip can be checked as Rotating shown below. direction Total 1) Keep the MON key depressed until the... -
Page 45: Protective Functions
TOSHIBA Protective Functions (Trips Information) Trips and Countermeasures Countermeasures Display Description 1) Increase the acceleration time (acc) Overcurrent during 2) Increase or decrease the torque boost level (vb) acceleration 1) Increase the deceleration time (dEC). Overcurrent during deceleration 1) Reduce the variance of the load conditions. -
Page 46: Resetting Errors When Trip Is Activated
TOSHIBA Protective Functions (Trips Information) Trips and Countermeasures Countermeasures Display Description Automatic tuning 1) Check the Torque up parameters. error EPHO Output phase loss 1) Output phase loss occur. Err.1 Frequency setting 1) The point 1 and point 2 frequency setting signals parameter are too signal error close to each other. -
Page 47: Dimensions For Vfs5-5020Uph Through Vfs5-5040Uph
TOSHIBA Dimensions for VFS5-5020UPH through VFS5-5040UPH 3-Ø18hole Ø20hole Ø16hole Unit: mm Approx. weight Type 3.5 kg VFS5-5020UPH 3.5 kg VFS5-5030UPH 3.5 kg VFS5-5040UPH... -
Page 48: Dimensions For Vfs5-5060Uph Through Vfs5-5120Uph
TOSHIBA Dimensions for VFS5-5060UPH through VFS5-5120UPH Unit: mm Approx. weight Type 7.0 kg VFS5-5060UPH 7.0 kg VFS5-5120UPH... -
Page 49: Dimensions For Vfs5-5160Uph Through Vfs5-5270Uph
TOSHIBA Dimensions for VFS5-5160UPH through VFS5-5270UPH (only S5U5270) Unit: mm Approx. weight Type 11.0 kg VFS5-5160UPH 11.0 kg VFS5-5220UPH 11.0 kg VFS5-5270UPH... -
Page 50: Input Terminal Selection Table
TOSHIBA Input Terminal Selection Table Function Setting (No effect) (Gate ON/OFF) (Foward run) (Reverse run) (JOG selection) (AD2 selection) (15 Pre-set speed selection) (15 Pre-set speed selection) (15 Pre-set speed selection) (15 Pre-set speed selection) (Fault reset) (Emergency stop) PNL/TB... -
Page 51: Output Terminal Selection Table
TOSHIBA Output Terminal Selection Table Function Setting (Frequency lower limit) (Opposite of LL) (Frequency upper limit) (Opposite of UL) (LOW speed signal) LOWN (Opposite of LOW) (Acc/Dec complete) RCHN (Opposite of RCH) RCHF (Selected speed reach signal) RCHFN (Opposite of RCHF) - Page 52 TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Rd., Houston Texas 77041 Tel: [800] 231-1412 Fax: [713] 466-8773 Telex: 762078 World Wide http://www.tic.toshiba.com Printed in U.S.A.