Regulations/Conformity Regulations/Conformity Note: For the most current CE declaration and regulatory conformity information, see the Cognex support site: cognex.com/support. Safety and Regulatory Manufacturer Cognex Corporation One Vision Drive Natick, MA 01760 USA In-Sight 2000 Series Vision Sensor: Regulatory Model R00039...
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。 For European Community Users Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE). This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed.
Precautions Precautions To reduce the risk of injury or equipment damage, observe the following precautions when you install the Cognex product: This device requires the use of an LPS or NEC class 2 power supply. Any other voltage creates a risk of fire or shock and can damage the components.
Symbols Symbols The following symbols indicate safety precautions and supplemental information: WARNING: This symbol indicates a hazard that could cause death, serious personal injury or electrical shock. CAUTION: This symbol indicates a hazard that could result in property damage. Note: This symbol indicates additional information about a subject. Tip: This symbol indicates suggestions and shortcuts that might not otherwise be apparent.
Table of Contents Table of Contents Legal Notices Regulations/Conformity China RoHS For European Community Users Precautions Symbols Table of Contents Introduction Support Standard Components Options and Accessories In-Sight 2000 Vision Sensor Lenses, Lights, Filters and Covers In-Sight 2000 Mini Vision Sensor Lights, Filters and Covers Cables Power Supplies (Non-PoE Models Only) Mounting Brackets...
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Table of Contents High-Speed Outputs High-Speed Output Wiring Breakout Cable Specifications Ethernet Cable Specifications I/O Module Cable Specifications In-Sight 2000 Vision Sensor Dimensions In-Sight 2000 Mini Vision Sensor Dimensions (With 6.2 mm Lens) In-Sight 2000 Mini Vision Sensor Dimensions (With 16 mm Lens) Cleaning/Maintenance Clean the Vision Sensor Housing Clean the Vision Sensor Image Sensor Window...
Explorer Help and EasyBuilder Help files, provided with In-Sight Explorer software. The In-Sight online support site: cognex.com/support/insight. Standard Components Note: Cables are sold separately. If a standard component is missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. Product Components In-Sight 2000 1.
Introduction Replacement Cover (IFS-2000-HBRING-CV) Clear Cover (IFS-2000-HBRING-CC) In-Sight 2000 Mini Vision Sensor Lights, Filters and Covers Lights Red LED Light for 6.2 mm Lens (DM150-LED-RED) White LED Light for 6.2 mm Lens (DM150-LED-WHT) Blue LED Light for 6.2 mm Lens (DM150-LED-BLU) High Powered Red LED Light for 16 mm Lens (DM260-LED-RED-HP) High Powered White LED Light for 16 mm Lens (DM260-LED-WHT-HP) Filters and Covers...
5m, 10m, 15m, 30m) I/O Module Cable M12-12 to DB15 (CCB-PWRIO-MOD-xx) (xx specifies length: 2m, 5m) Power Supplies (Non-PoE Models Only) Cognex 24VDC Power Supply (ACC-24I) North America Power Cord (CBLI-24VDUS) Japan Power Cord (CBLI-24VDJP) United Kingdom Power Cord (CBLI-24VDUK )
Introduction Connectors and Indicators Connector Function Ethernet Connects the Ethernet cable and supplies power to the vision sensor. For more information, refer to Ethernet Cable Specifications on page 51 connector (left) Connects the Breakout cable, which provides connections to an external power supply , the Power, I/O and acquisition trigger input, general-purpose inputs, high-speed outputs, and RS-232 serial...
Cognex sales representative. Note: Cables are sold separately. If a standard component is missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. CAUTION: All cable connectors are keyed to fit the connectors on the vision sensor. Do not force the connections or damage may occur.
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Installation 4. Change the orientation. 5. Reattach the I/O connector module to the main module. 6. Reinstall the washers and fasten the cap nuts. 7. After each cap nut has been fastened, torque to 0.12 Nm (1.06 in-lb) and reinstall the screw covers. Note: The left and right screw covers are different.
Installation Mount the Vision Sensor Mounting the vision sensor at a slight angle (15°) can reduce reflections and improve performance. In-line Configuration Use the universal mounting bracket (DM100-UBRK-000) with the mounting holes on the I/O connector module. Right-Angle Configuration...
Installation Set the Focus Position (S-Mount/M12 Lens Configuration) Adjust the focus on the back of the light module. Turn the screw clockwise to focus at a shorter distance, and counter- clockwise to focus at a longer distance.
Installation Replace the M12 Lens (S-Mount/M12 Lens Configuration) 1. Verify that the 24VDC power supply is unplugged and not receiving power. 2. Remove the four screws and the cover from the optics module. 3. Move the lens to the furthest out position by turning the screw on the back of the light module clockwise. 4.
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Installation 5. Insert the new lens and using your fingers, turn it clockwise to tighten the lens. 6. Reattach the cover. Tighten all four screws using a torque wrench; the maximum torque is 0.2 Nm (1.77 in-lb). 7. Restore power to the 24VDC power supply and turn it on if necessary.
Installation Install the Lens Filter (S-Mount/M12 Lens Configuration) Lens filters can be used to increase the contrast of images and improve the ability of the vision sensor to distinguish desired characteristics. Lens filters are available for purchase as an accessory. 1.
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Installation 5. Reinstall the filter holder back to the cover. Tighten the screws until they stop turning. 6. Reattach the cover. Tighten all four screws using a torque wrench; the maximum torque is 0.2 Nm (1.77 in-lb). 7. Restore power to the 24VDC power supply and turn it on if necessary.
Installation Replace the LED Ring Light (S-Mount/M12 Lens Configuration) 1. Verify that the 24VDC power supply is unplugged and not receiving power. 2. Remove the four screws and the cover from the optics module. 3. Using a screwdriver, loosen the two screws on the LED ring light. 4.
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Installation 5. Carefully align the connector on the back of the new LED ring light with the pins on the vision sensor. Gently press down the LED ring light to the optics module. 6. Using a screwdriver, tighten the screws until they stop turning. 7.
Installation Install the In-Sight 2000 Mini Vision Sensor Mount the Vision Sensor Mounting the In-Sight 2000 Mini at a slight angle (15°) can reduce reflections and improve reader performance. In-line Configuration Use the universal mounting bracket (DM100-UBRK-000) with the mounting holes on the I/O connector module. Right-Angle Configuration...
Installation Mounting Configurations Perform the following steps to change between the in-line and right-angle configuration. Note: Switching between the in-line and right-angle configuration is recommended only up to 10 times in the lifetime of the vision sensor. You can order a replacement kit (IS2000-CAPS-KIT) if you misplaced screws, washers or caps. CAUTION: Make sure that no electrostatic charges are applied to the PCB (e.g., wear ESD shoes).
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Installation 5. Reattach the I/O connector module to the main module. 6. Reinstall the washers and fasten the cap nuts. 7. After each cap nut has been fastened, torque to 0.12 Nm (1.06 in-lb) and reinstall the screw covers. Note: The left and right screw covers are different. Make sure to attach them correctly 8.
Installation Replace the LED Light Perform the following steps to change the LED light. 1. Verify that the 24VDC power supply is unplugged and not receiving power. 2. Unscrew the four screws and take off the cover. 3. Remove the illumination module. 4.
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Installation 5. Attach the cover. Observing the tightening sequence below, tighten all four screws to 9 Ncm (0.80 in-lb) using a torque wrench. Note: The rib in the front cover must be oriented to the top side. 6. Restore power to the 24VDC power supply and turn it on if necessary.
Installation Install the Lens Filter 1. Verify that the 24VDC power supply is unplugged and not receiving power. 2. Unscrew the four M2 x 12 mm Phillips pan head screws and take off the cover. 3. Insert the filter at the bottom side of the round opening in the transparent plastic part. 4.
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Installation 5. Attach the cover. Observing the tightening sequence below, tighten all four screws to 9 Ncm (0.80 in-lb) using a torque wrench. Note: The rib in the front cover must be oriented to the top side. 6. Restore power to the 24VDC power supply and turn it on if necessary.
Installation Working Distance and Field of View The working distance is the distance from the vision sensor lens to the part; field of view is what the vision sensor can see at that distance. As the working distance increases, so does the field of view. In each working distance and field of view chart, the x-axis represents the working distance and the y-axis represents the horizontal field of view.
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Installation The following chart shows the horizontal field of view for In-Sight 2000 vision sensors with 640 x 480 image resolution (2X Image Magnification mode). The following chart shows the horizontal field of view for In-Sight 2000 vision sensors with 800 x 600 image resolution (2X Image Magnification mode).
Installation In-Sight 2000 Vision Sensor (Liquid Lens Configuration) The following chart shows the horizontal field of view for In-Sight 2000 vision sensors with 640 x 480 and 1280 x 960 image resolution. The following chart shows the horizontal field of view for In-Sight 2000 vision sensors with 640 x 480 image resolution (2X Image Magnification mode).
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Installation The following chart shows the horizontal field of view for In-Sight 2000 vision sensors with 800 x 600 image resolution (2X Image Magnification mode).
Installation In-Sight 2000 Mini Vision Sensor The following chart shows the horizontal field of view for In-Sight 2000 Mini vision sensors with 640 x 480 and 1280 x 960 image resolution. The following chart shows the horizontal field of view for In-Sight 2000 Mini vision sensors with 640 x 480 image resolution (2X Image Magnification mode).
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Installation The following chart shows the horizontal field of view for In-Sight 2000 Mini vision sensors with 800 x 600 image resolution (2X Image Magnification mode).
Installation Connect the Ethernet Cable 1. Connect the Ethernet cable M12 connector to the vision sensor Ethernet connector. 2. Connect the Ethernet cable RJ-45 connector to a switch/router or PC, as applicable. For PoE models, connect the Ethernet cable to a PoE switch port or other PoE sources. Connect the Breakout Cable (Optional for PoE Models) CAUTION: If you purchased an In-Sight 2000 vision sensor with PoE (Power over Ethernet) model, the Breakout...
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Installation 4. Attach the Breakout cable M12 connector to vision sensor Power, I/O and RS-232 connector. 5. Restore power to the 24VDC power supply and turn it on if necessary.
Installation Connect the CIO-1400 I/O Expansion Module (Optional) Note: When connected to the CIO-1400 I/O expansion module, the two high-speed outputs are configured as NPN (current sinking) with 50mA maximum current and the general-purpose outputs are configurable as NPN (current sinking) or PNP (current sourcing) with 100mA maximum current.
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Installation 2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground. CAUTION: The shield ground connections of the RS232 OUT port, SENSOR port, and Frame Ground terminal are internally connected.
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Specifications 1 opto-isolated, acquisition trigger input. Remote software commands via Ethernet. Trigger Voltage: ON 15 to 24VDC (24VDC nominal); OFF 0 to 5VDC (0VDC nominal) Current: 3.6 mA @ 12VDC, 7.5 mA @ 24VDC, Resistance: ~5.48 kOhms 1 opto-isolated general-purpose input line. (7 general-purpose inputs available when using the Discrete Inputs optional CIO-1400 I/O expansion module Voltage: ON 15 to 24VDC (24VDC nominal);...
Specifications Acquisition Trigger The vision sensor features one acquisition trigger input that is opto-isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device. Specification Description Voltage ON: 15 to 24VDC (24VDC nominal) OFF: 0 to 5VDC (0VDC nominal) 3.6 mA @ 12VDC, 7.5 mA @ 24VDC Current...
Specifications General-Purpose Input The vision sensor features one general-purpose input that is opto-isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device. Specification Description Voltage ON: 15 to 24VDC (24VDC nominal) OFF: 0 to 5VDC (0VDC nominal) 3.6 mA @ 12VDC, 7.5 mA @ 24VDC Current...
Specifications High-Speed Outputs The high-speed outputs can be used as either NPN (current sinking) or PNP (current sourcing) lines. Specification Description Voltage 28VDC maximum through external load 50 mA maximum ON sink or source Current OFF state leakage current 100 µA External load resistance 240 Ohms to 10K Ohms Each line rated at a maximum 50 mA, protected against over-current, short circuits and transients from switching inductive loads.
Specifications High-Speed Output Wiring Note: For more information, refer to Breakout Cable Specifications on page 50. To connect to an NPN-compatible PLC input, connect Output 0, Output 1, Output 2 or Output 3 directly to the PLC input. When enabled, the output pulls the PLC input down to less than 3VDC. To connect to a PNP-compatible PLC input, connect Output 0, Output 1, Output 2 or Output 3 directly to the PLC input.
Specifications Breakout Cable Specifications The Breakout cable provides connections to an external power supply , the acquisition trigger input, a general-purpose input, high-speed outputs, and RS-232 serial communications. The Breakout cable is not terminated. Pin# Signal Name: 24VDC Model Signal Name: PoE Model Wire Color HS OUT 2 HS OUT 2...
Specifications Ethernet Cable Specifications The Ethernet cable provides power and Ethernet connection for network communications. The Ethernet cable can be connected to a single device or provide connections to multiple devices via a network switch or router. P1 Pin Number Wire Color Signal Name P2 Pin Number...
Specifications I/O Module Cable Specifications The I/O Module cable is used with the CIO-1400 I/O expansion module. The I/O Module cable connects the vision sensor directly to the I/O module via the DB15 connector. When the I/O module is used, all power and communication lines used by the vision sensor are connected using the I/O Module cable.
Specifications In-Sight 2000 Vision Sensor Dimensions Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. Inline Configuration: Right-angled Configuration:...
Specifications In-Sight 2000 Mini Vision Sensor Dimensions (With 6.2 mm Lens) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. Inline Configuration: Right-angled Configuration:...
Specifications In-Sight 2000 Mini Vision Sensor Dimensions (With 16 mm Lens) Note: Dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purposes only and can change without notice. Inline Configuration: Right-angled Configuration:...
Cleaning/Maintenance Cleaning/Maintenance Clean the Vision Sensor Housing To clean the outside of the vision sensor housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner on the vision sensor housing. CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline.
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