Cognex In-Sight 2000 Series Reference Manual
Vision sensor
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Summary of Contents for Cognex In-Sight 2000 Series
- Page 1 ® In-Sight 2000 Series Vision Sensor Reference Guide 09/26/2017 Version: 5.5.0.44...
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Page 2: Legal Notices
Copyright © 2017. Cognex Corporation. All Rights Reserved. Portions of the hardware and software provided by Cognex may be covered by one or more U.S. and foreign patents, as well as pending U.S. and foreign patents listed on the Cognex web site at: http://www.cognex.com/patents. -
Page 3: Regulations/Conformity
RoHS Directive. For further information, please refer to the Cognex online support site: http://www.cognex.com/Support or contact: Cognex Corporation, One Vision Drive Natick, MA 01760 USA. Cognex Corporation shall not be liable for use of our product with equipment (i.e., power supplies, personal computers, etc.) that is not CE marked. FCC Class A... -
Page 4: China Rohs
表示用于本部件的至少一种均质材料中所含的危害物质超过GB / T26572 - 2011 的限制要求。 For European Community Users Cognex complies with Directive 2012/19/EU OF THE EUROPEAN PARLIAMENT AND OF THE COUNCIL of 4 July 2012 on waste electrical and electronic equipment (WEEE). This product has required the extraction and use of natural resources for its production. It may contain hazardous substances that could impact health and the environment, if not properly disposed. -
Page 5: Precautions
Precautions Precautions Observe these precautions when installing the Cognex product, to reduce the risk of injury or equipment damage: This device requires the use of a UL or NRTL listed power supply rated and marked as an Limited Power Source (LPS) or NEC Class 2. -
Page 6: Symbols
Symbols Symbols The following symbols indicate safety precautions and supplemental information. WARNING: This symbol indicates the presence of a hazard that could result in death, serious personal injury or electrical shock. CAUTION: This symbol indicates the presence of a hazard that could result in property damage. Note: Notes provide supplemental information about a subject. -
Page 7: Table Of Contents
Table of Contents Table of Contents Legal Notices Regulations/Conformity China RoHS For European Community Users Precautions Symbols Table of Contents Introduction Support Standard Components Options and Accessories In-Sight 2000 Vision Sensor Lenses, Lights, Filters and Light Cover In-Sight 2000 Mini Vision Sensor Lights, Filters and Light Cover Cables Power Supplies Mounting Brackets... - Page 8 Table of Contents Breakout Cable Specifications Ethernet Cable Specifications I/O Module Cable Specifications In-Sight 2000 Vision Sensor Dimensions In-Sight 2000 Mini Vision Sensor Dimensions (With 6.2mm Lens) In-Sight 2000 Mini Vision Sensor Dimensions (With 16mm Lens) Cleaning/Maintenance Clean the Vision Sensor Housing Clean the Vision Sensor Image Sensor Window Clean the Vision Sensor Lens Cover...
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Page 9: Introduction
Cables are sold separately. Some vision sensor models are shipped without LED light and lens. If any of the standard components appear to be missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. Product... -
Page 10: Options And Accessories
Introduction Options and Accessories In-Sight 2000 Vision Sensor Lenses, Lights, Filters and Light Cover Lens Options Lens, M12, 3.6mm (LM12-03-01) Lens, M12, 6 mm (LM12-06-01) Lens, M12, 8 mm (LM12-08-01) Lens, M12, 12 mm (LM12-12-01) Lens, M12, 16 mm (LM12-16-01) Lens, M12, 25 mm (LM12-25-01) Lens Spacer, M12, 16 mm (LM12-SPACER-16-0) Lens Spacer, M12, 25 mm (LM12-SPACER-25-01) -
Page 11: In-Sight 2000 Mini Vision Sensor Lights, Filters And Light Cover
Introduction Replacement Ring Light Cover (IFS-2000-HBRING-CV) Ring Light Clear Cover (IFS-2000-HBRING-CC) In-Sight 2000 Mini Vision Sensor Lights, Filters and Light Cover Lights Red LED Light for 6.2 mm Lens (DM150-LED-RED) White LED Light for 6.2 mm Lens (DM150-LED-WHT) Blue LED Light for 6.2 mm Lens (DM150-LED-BLU) High Powered Red LED Light for 16 mm Lens (DM260-LED-RED-HP) High Powered White LED Light for 16 mm Lens (DM260-LED-WHT-HP) Filters and Light Cover... -
Page 12: Cables
Ethernet Cable/10M/M12-8 X-Coded to RJ-45 (CCB-84901-2001-10) Ethernet Cable/15M/M12-8 X-Coded to RJ-45 (CCB-84901-2001-15) Ethernet Cable/30M/M12-8 X-Coded to RJ-45 (CCB-84901-2001-30) Power Supplies Cognex 24VDC Power Supply (ACC-24I) North America Power Cord (CBLI-24VDUS) Japan Power Cord (CBLI-24VDJP) United Kingdom Power Cord (CBLI-24VDUK ) Europe Power Cord (CBLI-24VDEU) -
Page 13: I/O Modules
Introduction I/O Modules In-Sight CIO-1400 I/O Expansion Module (CIO-1400) The CIO-1400 I/O expansion module only supports In-Sight 2000 series vision sensors with firmware version 5.3.0 and higher. -
Page 14: Connectors And Indicators
Introduction Connectors and Indicators Connector Function Ethernet Cable Specifications on Ethernet Connects the Ethernet cable. For more information, refer to page 48 connector (left) Power, I/O and Connects the Breakout cable, which provides connections to an external power supply, the RS-232 acquisition trigger input, general-purpose inputs, high-speed outputs, and RS-232 serial Breakout Cable Specifications on page 47 connector (right) -
Page 15: Installation
Cognex sales representative. Note: Cables are sold separately. If any of the standard components appear to be missing or damaged, immediately contact your Cognex Authorized Service Provider (ASP) or Cognex Technical Support. CAUTION: All cable connectors are “keyed”... -
Page 16: Mount The Vision Sensor
Installation Mount the Vision Sensor Mounting the vision sensor at a slight angle (15°) can reduce reflections and improve reader performance. In-line Configuration Use the universal mounting bracket (BKT-2000-UNIV-000) with the mounting holes on the I/O connector module. Right-Angle Configuration... -
Page 17: In-Sight 2000 Mounting Configuration
Installation In-Sight 2000 Mounting Configuration Perform the following steps to change between in-line and right-angle configuration. Note: Switching between in-line and right-angle configuration is recommended only up to 10 times in the lifetime of the vision sensor. WARNING: Make sure that no electrostatic charges are applied to the PCB (e.g. wear ESD shoes). If the main module is separated from the I/O connector module, make sure to reassemble them correctly. - Page 18 Installation 5. Reattach the I/O connector module to the main module. 6. Reinstall the washers and loosely fasten the modules together with the two T10 cap nuts, but do not tighten. 7. After each cap nut has been fastened, torque to 0.12 Nm (1.06 in-lb) and reinstall the screw covers. Note: There are unique left and right screw covers.
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Page 19: Replace The M12 Lens
Installation Replace the M12 Lens 1. Verify that the 24VDC power supply being used is unplugged and not receiving power. 2. Remove the four screws and the front cover from the optics module. 3. Move the lens to the furthest out position by turning the screw on the back of the light module clockwise. 4. - Page 20 Installation 5. Insert the new lens and using your fingers, turn it clockwise to tighten the lens. 6. Reattach the front cover. Tighten all four screws using a torque wrench; the maximum torque is 0.2 Nm (1.77 in- lb). 7. Restore power to the 24VDC power supply and turn it on if necessary.
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Page 21: Install The Lens Filter Accessory
Installation Install the Lens Filter Accessory Lens filters can be used to increase the contrast of images and improve the ability of the vision sensor to distinguish desired characteristics. Lens filters are available for purchase as an accessory. 1. Verify that the 24VDC power supply being used is unplugged and not receiving power. 2. - Page 22 Installation 5. Reinstall the filter holder back to the front cover, tightening the screws until they stop turning. 6. Reattach the front cover. Tighten all four screws using a torque wrench; the maximum torque is 0.2 Nm (1.77 in- lb). 7.
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Page 23: Replace The Led Ring Light
Installation Replace the LED Ring Light 1. Verify that the 24VDC power supply being used is unplugged and not receiving power. 2. Remove the four screws and the front cover from the optics module. 3. Using a screwdriver, loosen the two screws on the LED ring light. 4. - Page 24 Installation 5. Carefully align the connector on the back of the new LED ring light with the pins on the vision sensor. Gently press down the LED ring light to the optics module. 6. Using a screwdriver, tighten the screws until they stop turning. 7.
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Page 25: Install The In-Sight 2000 Mini Vision Sensor
Installation Install the In-Sight 2000 Mini Vision Sensor Mount the In-Sight 2000 Mini Vision Sensor Mounting the In-Sight 2000 mini at a slight angle (15°) can reduce reflections and improve reader performance. In-line Configuration Use the universal mounting bracket (DM100-UBRK-000) with the mounting holes on the I/O connector module. Right-Angle Configuration... -
Page 26: In-Sight 2000 Mini Mounting Configuration
Installation In-Sight 2000 Mini Mounting Configuration Perform the following steps to change between in-line and right-angle configuration. Note: Switching between in-line and right-angle configuration is recommended only up to 10 times in the lifetime of the vision sensor. WARNING: Make sure that no electrostatic charges are applied to the PCB (e.g. wear ESD shoes). If the main module is separated from the I/O connector module, make sure to reassemble them correctly. - Page 27 Installation 5. Reattach the I/O connector module to the main module. 6. Reinstall the washers and loosely fasten the modules together with the two T10 cap nuts, but do not tighten. 7. After each cap nut has been fastened, torque to 0.12 Nm (1.06 in-lb) and reinstall the screw covers. Note: There are unique left and right screw covers.
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Page 28: Replace The Led Light
Installation Replace the LED Light Perform the following steps to change the LED light. 1. Verify that the 24VDC power supply being used is unplugged and not receiving power. 2. Remove the front cover: unscrew the four screws and take off the LED cover. 3. - Page 29 Installation 5. Attach the front cover. Observing the tightening sequence below, tighten all four screws to 9 Ncm (0.80 in-lb) using a torque wrench. Note: The rib in the front cover must be oriented to the top side. 6. Restore power to the 24VDC power supply and turn it on if necessary.
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Page 30: Install The Lens Filter
Installation Install the Lens Filter Observe the following constraints on the filter: Diameter (Ø): 12.3mm<Ø<12.7mm Thickness (t): 1.6mm<t<2mm filter 1. Verify that the 24VDC power supply being used is unplugged and not receiving power. 2. Remove the front cover: unscrew the four M2x12mm Phillips Pan head screws and take off the LED cover. 3. - Page 31 Installation 5. Attach the front cover. Observing the tightening sequence below, tighten all four screws to 9 Ncm (0.80 in-lb) using a torque wrench. Note: The rib in the front cover must be oriented to the top side. 6. Restore power to the 24VDC power supply and turn it on if necessary.
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Page 32: Working Distance And Field Of View
Installation Working Distance and Field of View The working distance is the distance from the vision sensor lens to the part; Field of view is what the vision sensor can see at that distance. As the working distance increases, so does the field of view. In each working distance and field of view chart, the x-axis represents the working distance and the y-axis represents the horizontal field of view. - Page 33 Installation The following chart shows the horizontal field of view for In-Sight 2000-120/120C/130/130C/23M model vision sensors with 640 x 480 image resolution (2X Image Magnification mode). The following chart shows the horizontal field of view for In-Sight 2000-130/130C/23M vision sensors with 800 x 600 image resolution (2X Image Magnification mode).
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Page 34: In-Sight 2000 Mini Vision Sensor
Installation In-Sight 2000 Mini Vision Sensor The following chart shows the horizontal field of view for In-Sight 2000-110 Mini/120 Mini/120C Mini/130 Mini/130C Mini model vision sensors with 640 x 480 image resolution (default). The following chart shows the horizontal field of view for In-Sight 2000-120 Mini/120C Mini/130 Mini/130C Mini model vision sensors with 640 x 480 image resolution (2X Image Magnification mode). - Page 35 Installation The following chart shows the horizontal field of view for In-Sight 2000-130 Mini/130C Mini vision sensors with 800 x 600 image resolution (2X Image Magnification mode).
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Page 36: Connect The Ethernet Cable
Installation Connect the Ethernet Cable 1. Connect the Ethernet cable’s M12 connector to the vision sensor’s ENET connector. 2. Connect the Ethernet cable’s RJ-45 connector to a switch/router or PC, as applicable. Connect the Breakout Cable Note: Unused wires can be clipped short or tied back using a tie made of non-conductive material. Keep all bare wires separated from the +24VDC wire. -
Page 37: Connect The Cio-1400 I/O Expansion Module (Optional)
Installation Connect the CIO-1400 I/O Expansion Module (Optional) Note: When connected to the CIO-1400 I/O expansion module, the two high-speed outputs are configured as NPN (current-sinking) with 50mA maximum current and the general-purpose outputs are configurable as NPN (current- sinking) or PNP (current-sourcing) with 100mA maximum current. Connector/Indicator Description COMM OK LED (yellow) - Page 38 Installation 2. Connect a frame ground wire to the I/O module’s Frame Ground terminal. Connect the other end of the frame ground wire to frame ground. CAUTION: The shield ground connections of the RS-232 port, SENSOR port and Frame Ground terminal are internally connected.
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Page 39: Specifications
Maximum frame rate with minimum exposure; no vision tools; and 640 x 480 image with 2x Image Magnification enabled (for 2000-120/130 models) The CIO-1400 I/O expansion module only supports In-Sight 2000 series vision sensors with firmware version 5.3.0 and higher. When connected to the CIO-1400 I/O expansion module, the two high-speed outputs are configured as NPN (current-sinking) with 50mA maximum current and the general-purpose outputs are configurable as NPN (current-sinking) or PNP (current-sourcing) with 100mA maximum current. - Page 40 Specifications 2000-110 2000-130 Specifications 2000-120 2000-120C 2000-130C 2000-23M Power 24VDC ±10%, 48W (2.0A) maximum when illumination is on Consumption Status LEDs Power, Trigger Status, Pass/Fail Status, Network and Error Network EtherNet/IP, PROFINET, SLMP, SLMP Scanner, Modbus TCP, TCP/IP, UDP, FTP, Telnet (Native Communication Mode).
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Page 41: In-Sight 2000 Mini Vision Sensor Specifications
The CIO-1400 I/O expansion module only supports In-Sight 2000 series vision sensors with firmware version 5.3.0 and higher. When connected to the CIO-1400 I/O expansion module, the two high-speed outputs are configured as NPN (current-sinking) with 50mA maximum current and the general-purpose outputs are configurable as NPN (current-sinking) or PNP (current-sourcing) with 100mA maximum current. - Page 42 Specifications Specifications 2000-110 Mini 2000-130 Mini 2000-120 Mini 2000-120C Mini 2000-130C Mini RS-232 RxD, TxD according to TIA/EIA-232-F Material Painted Aluminum Mounting Four M3 threaded mounting holes Weight 142 g (5.01 oz.) Operating: 0°C to 40°C (32°F to 104°F) Temperature Storage: -10°C to 60°C (-14°F to 140°F) Maximum <...
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Page 43: Acquisition Trigger
Specifications Acquisition Trigger The vision sensor features one acquisition trigger input that is opto-isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device. Specification Description Voltage ON: 15 to 24VDC (24VDC nominal) OFF: 0 to 5VDC (0VDC nominal) 3.6 mA @ 12VDC, 7.5 mA @ 24VDC Current... -
Page 44: General-Purpose Input
Specifications General-Purpose Input The vision sensor features one general-purpose input that is opto-isolated. The acquisition trigger input can be configured to trigger from either an NPN (current sinking) or PNP (current sourcing) device. Specification Description Voltage ON: 15 to 24VDC (24VDC nominal) OFF: 0 to 5VDC (0VDC nominal) 3.6 mA @ 12VDC, 7.5 mA @ 24VDC Current... -
Page 45: High-Speed Outputs
Specifications High-Speed Outputs The high-speed outputs can be used as either NPN (current-sinking) or PNP (current-sourcing) lines. Specification Description Voltage 28VDC maximum through external load 50mA maximum ON sink or source Current OFF state leakage current 100µA External load resistance 240 Ohms to 10K Ohms Each line rated at a maximum 50mA, protected against over-current, short circuits and transients from switching inductive loads. -
Page 46: High-Speed Output Wiring
Specifications High-Speed Output Wiring Note: For more information, refer to Breakout Cable Specifications on page 47. To connect to an NPN-compatible PLC input, connect Output 0, Output 1, Output 2 or Output 3 directly to the PLC input. When enabled, the output pulls the PLC input down to less than 3VDC. To connect to a PNP-compatible PLC input, connect Output 0, Output 1, Output 2 or Output 3 directly to the PLC input. -
Page 47: Breakout Cable Specifications
Specifications Breakout Cable Specifications The Breakout cable provides connections to an external power supply, the acquisition trigger input, a general-purpose input, high-speed outputs, and RS-232 serial communications. Pin# Signal Name Wire Color HS OUT 2 Yellow RS-232 Tx White/Yellow RS-232 Rx Brown HS OUT 3 White/Brown... -
Page 48: Ethernet Cable Specifications
Specifications Ethernet Cable Specifications The Ethernet cable provides Ethernet connection for network communications. The Ethernet cable can be connected to a single device or provide connections to multiple devices via a network switch or router. M12 X-coded to RJ-45 Cable P1 Pin Number Wire Color Signal Name... -
Page 49: I/O Module Cable Specifications
TRIGGER Orange TRIGGER+ HS OUT 0 Blue HS OUT 0 HS OUT 1 Grey HS OUT 1 Note: Cables are sold separately. The CIO-1400 I/O expansion module only supports In-Sight 2000 series vision sensors with firmware version 5.3.0 and higher. -
Page 50: In-Sight 2000 Vision Sensor Dimensions
Specifications In-Sight 2000 Vision Sensor Dimensions Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice. The size of the vision sensor in the straight configuration is shown in the following figure: The size of the vision sensor in the angled configuration is shown in the following figure:... -
Page 51: In-Sight 2000 Mini Vision Sensor Dimensions (With 6.2Mm Lens)
Specifications In-Sight 2000 Mini Vision Sensor Dimensions (With 6.2mm Lens) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice. The size of the mini vision sensor in the straight configuration is shown in the following figure: The size of the mini vision sensor in the angled configuration is shown in the following figure:... -
Page 52: In-Sight 2000 Mini Vision Sensor Dimensions (With 16Mm Lens)
Specifications In-Sight 2000 Mini Vision Sensor Dimensions (With 16mm Lens) Note: All dimensions are in millimeters [inches] and are for reference purposes only. All specifications are for reference purpose only and may be changed without notice. The size of the mini vision sensor in the straight configuration is shown in the following figure: The size of the mini vision sensor in the angled configuration is shown in the following figure:... -
Page 53: Cleaning/Maintenance
Cleaning/Maintenance Cleaning/Maintenance Clean the Vision Sensor Housing To clean the outside of the vision sensor housing, use a small amount of mild detergent cleaner or isopropyl alcohol on a cleaning cloth. Do not pour the cleaner directly onto the vision sensor housing. CAUTION: Do not attempt to clean any In-Sight product with harsh or corrosive solvents, including lye, methyl ethyl ketone (MEK) or gasoline.
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