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Related Manuals for Benelli TRK502 2013
Summary of Contents for Benelli TRK502 2013
- Page 1 TRK502...
- Page 2 CONTENTS CONTENTS ........................................... Special Reminding ......................................Preface ..........................................Safety Notes ........................................Safety Driving Rules ....................................Protection Clothes ..................................... Serial Number ........................................Location of Parts ....................................... Meter & Indicator ......................................Primary Parts ........................................Key switch ........................................Left Handle ........................................Right Handle ......................................... Fuel Tank ........................................
- Page 3 CONTENTS Shift Pedal ........................................Tool Bag ........................................Notice of Use of Fuel and Engine Oil ..............................Running In ........................................Inspection before Driving ..................................How to start the engine ..................................Smooth launching ....................................To change gear ......................................Inspection& Maintenance ..................................Maintenance Schedule ..................................Oil Level &...
- Page 4 CONTENTS Brake ..........................................Maintenance of Air Filter..................................Bulb Replacement ...................................... Fuse Replacement ...................................... Lubrication points ...................................... Adjustment of Valve Clearance ................................Tire ........................................... Storage Guideline ......................................Speci cation & Technical Parameter ................................. TRK 502...
- Page 5 SPECIAL REMINDING Warning: The motorcycle must be equipped with the quali ed fuse for a safe driving, any other unquali ed speci cations of fuses are not allowed to use, especially the electric wires which would result severe damages to other parts, even re accidents.
- Page 6 If the running in is carried normally, a longest service life can be assured and the performances of the new motorcycle can be fully ful lled. PREFACE Thanks for choosing Benelli motorcycle, which is combined with international advanced technologies and would bring you happy and safe driving experience. Please fully understand the rules and requirements stated in this manual.
- Page 7 SAFETY NOTES Please carefully read this manual and stand by the key rules. The words of "Alarm", "Caution" and "Note" are used here to indicate the importance degrees, please make sure that you have fully understand the meanings as following: Alarm ------------ This is for the important procedures that may endanger safety of the driver and would bring injuries if ignored.
- Page 8 SAFETY NOTES 1. Have a complete inspection before starting the engine so as to prevent possible accidents or damages of parts. 2. Many accidents happen due to inexperienced driver. Make sure the driver is quali ed before driving the motorcycle. Never give it to any people without a driving license. 3.
- Page 9 SAFETY NOTES PROTECTION CLOTHES 1. Fatal accidents of motorcycle drivers are mostly caused by head injuries. For the purpose of personal safety, the driver should wear a safety helmet, and also motorcycle boots, gloves and protection clothes. The passenger shall also wear the same.
- Page 10 SERIAL NUMBER Vehicle identi cation number (VIN) and the serial number are used for the registration of the motorcycle, which can also make sure that the dealer would provide you better services involving accessories purchasing or other services. Record the numbers for the possible use in the future. Vehicle identi cation number (VIN) is printed on the right side of the head tube.
- Page 11 LOCATION OF PARTS Clutch lever Left handle switch Meter Right handle switch Throttle grip Front brake lever TRK 502...
- Page 12 LOCATION OF PARTS Rear shock absorber Rear brake pedal Shift pedal Side stand Tank TRK 502...
- Page 13 LOCATION OF PARTS Meter & Indicator TRK 502...
- Page 14 LOCATION OF PARTS 1. TACHOMETER 7. HIGH BEAM INDICATOR LAMP Tachometer indicates the revolution per minute of engine. When the high beam lamp of the headlamp turns on, the high beam indicator lamp would be on. 2. ADJUST BUTTON 8. NEUTRAL INDICATOR LAMP Short press the button to switch between km/h and mph.Long press the button to reset the "Trip"...
- Page 15 15. FUEL LEVEL INDICATOR faults may have occurred in the ABS. You should It indicates the fuel level in the fuel tank. have the vehicle checked by an authorized Benelli 16. ABS INDICATOR LIGHT dealer. 1. ABS failure -- If any type of ABS failure is detected and stored, ABS...
- Page 16 PRIMARY PARTS KEY SWITCH “ ”（On） position: The circuits are on “ ” Position: turn left to the maximum, press the key to the position of “ ”. Take out the key. In this condition, the vehicle has been locked. If you want to unlock the vehicle, insert the key and turn clockwise.
- Page 17 PRIMARY PARTS Alarm： Turn on the direction signal lamps in time when changing the driveway or turning a direction and turn o the lamps. 5. ABS SWITCH If you want to enable/disable the ABS , please keep you motorcycle slower than5km/h or stop, because the ABS switch only works when vehicle speed is lower than 5km/h.
- Page 18 PRIMARY PARTS The operation will be ignored by the NOTICE system If you keep pressing the ABS switch within 5s~30s. ABS will keep the The ABS switch does current mode. not work If you press t h e A B S s w i t c h a s whichever of the front The ABS will be changed to ON mode and rear wheel speed...
- Page 19 PRIMARY PARTS • To apply the brake effectively, use the front brake lever and rear brake pedal simultaneously in the same manner as conventional vehicle brake system. • ABS cannot compensate for adverse road conditions, misjudgment or improper application of brakes. You must take the same care as with vehicles not equipped with ABS.
- Page 20 ABS indicator light remains lit after the vehicle runs at the speed of approximately 5 km/h or above, you should have the bike checked by an authorized Benelli dealer. ○ When the ABS is functioning, you may feel a pulsing in the brake lever or pedal. This is normal. You don’ t need and should not stop applying brakes when this speci c pulsing feeling appears.
- Page 21 PRIMARY PARTS RIGHT HANDLE Without Headlight Switch 1. ENGINE STOP SWITCH When the switch is on " " position and the power is on, the engine runs. When the switch is on " " position and the power is o , the engine will not run. Note：...
- Page 22 PRIMARY PARTS FUEL TANK The capacity of fuel tank (including reserve) is about 16L. To open fuel tank cap, please insert the key and turn it clockwise and open the cover. To close the fuel tank, please recap and then press it. Take away the key when you hear the sound of locking. Alarm：...
- Page 23 PRIMARY PARTS Rebound damping adjustment The rear suspension rebound damping can be adjusted by the adjusting knob in the lower end of rear suspension. To adjust the rebound damping, please follow the procedure: 1. Turn the adjust knob as illustrated until feeling tight and no click sound heard, this is the zeroing point with maximum rebound damping e ect (rebound extremely slow).
- Page 24 PRIMARY PARTS REAR BRAKE PEDAL REAR BRAKE PEDAL Step the rear brake pedal to slow down the rear wheel. Brake light will turn on while rear brake is in use. SHIFT PEDAL This motorcycle is equipped with six-speed SHIFT PEDAL constant mesh gearbox.
- Page 25 NOTICE OF USE OF FUEL AND ENGINE OIL Slow down the motorcycle when turning to the low gear. Revving up the engine slightly to shift gears in more smooth way to avoid damaging gears TOOL BAG The tool bag is in the seat cushion. By using tools in the bag, you can do basic repair and adjustment and change some parts when needed.
- Page 26 RUNNING IN For driving a new motorcycle in its rst 1,000km way, the engine should not be over revved and all the gears shall not be over 80% of red zone engine rpm; don't operate the throttle under a fully open position; change the gears in time to keep the engine rpm in reasonable range.
- Page 27 INSPECTION BEFORE DRIVING 1）Appropriate air pressure 2）Appropriate tire treads depth Tire 3）No crack or cut Fuel Level Su cient fuel for the driving Operate all the lamps – headlight, taillight, stoplight, instrument-panel Light light and city light. Indicator Lamp High beams indicator lamp, gear Indicator light, and turning indicator. Horn &...
- Page 28 INSPECTION BEFORE DRIVING DRIVING TIPS HOW TO START THE ENGINE Insert the ignition key into the ignition lock and to " ". Step on the shift pedal to the neutral. The neutral indicator light lightens up if the gear box is in neutral position. Start the engine by pushing the start switch. Caution: Do not run the engine in high speed when you do not drive the motorcycle, or it will become overheating and damage its inner parts.
- Page 29 INSPECTION& MAINTENANCE SMOOTH LAUNCHING Hold the clutch lever, paused for an instant and step on the shift pedal to the rst gear. Twist the throttle grip towards yourself and release the clutch lever slowly and smoothly at the same time. Then the motorcycle will begin to move forward smoothly.
- Page 30 INSPECTION BEFORE DRIVING Twist the throttle grip in the direction away from yourself to close the throttle. Use front and rear brake evenly. Shift to low speed gear to slow down. Before stopping the motorcycle, hold the clutch and shift to neutral position. Check the neutral position indicator light to check whether it is in neutral position.
- Page 31 INSPECTION& MAINTENANCE MAINTENANCE SCHEDULE Listed below is the scheduled maintenance time table. Inspection, examination, lubrication and speci ed maintenance should be taken according to the following chart the inspection and maintenance of the key components, are required to be made by professionals. Better to consult authorized dealers to do inspection and maintenance for safety's sake.
- Page 32 PRIMARY PARTS ODOMETER READING ITEM 1000km 4000km 7000km 10000km 13000km 16000km Fuel system Throttle Operation Air Filter Per 6000km: I or R Spark Plug Valve Per 24000km: I Clearance Engine Oil Per 6000km: R Per 6000km: R Oil Filter Fuel Injection Drive Chain Per 1000km: I / L /A Battery...
- Page 33 NOTICE OF USE OF FUEL AND ENGINE OIL ODOMETER READING ITEM 1000km 4000km 7000km 10000km 13000km 16000km Wear of Brake pads Brake System Braking Hydraulic Tube Replace every two years Braking Hydraulic Fluid Replace every two years Clutch Hanger Bracket Nut Bolt Fastener Wheel/Rim Steering Bearing...
- Page 34 INSPECTION BEFORE DRIVING Be repaired by authorized dealers: with quali ed tools and inspection materials provided by the owner; by persons with mechanical repair certi cation; required to be followed the maintenance manual for self-inspection. Examination and repair are suggested to be taken by authorized dealers for the sake of safety, in cases of these items Notes: 1.
- Page 35 INSPECTION& MAINTENANCE 3. Install the oil lter with the special tool and oil drain bolt. 4. Fill the engine with quali ed engine oil 5. Make the engine runs in idling for several minutes and turn o . 6. Make sure the oil reaches the upper limit mark without any oil leakage. SPARK PLUG Clear away carbon deposit on the spark plug with small metal wire brush or spark plug cleaner during inspection period noted in the maintenance schedule.
- Page 36 INSPECTION BEFORE DRIVING The catalytic converter contains precious metals as the catalyst, which will transform the hazardous substances in the exhaust gas, including carbon monoxide, hydrocarbon and nitrogen oxide into non-toxic carbon dioxide, water and nitrogen through chemical reaction. Since the catalytic converter is very important, the defective catalytic converter will pollute the air and damage the performance of the engine, if the replacement is needed, please use the genuine parts or entrust the distributors to replace.
- Page 37 INSPECTION& MAINTENANCE d. Take down the negative terminal （－） rst, and then the positive terminal（＋）; e. Take out the battery gently. Install the battery in the reverse order of removal. Attention： Connect correctly the battery wires when the battery is re-installed. The red wire shall be connected with the positive terminal （＋）;...
- Page 38 INSPECTION BEFORE DRIVING a. Place vertically the battery on a horizontal plane and remove the sealing tape. b. Take out the electrolyte from the plastic bag. Open its cover strip and use it as lling plug for the battery. Attention: Please do not tear or puncture the sealing tape on the lling port.
- Page 39 INSPECTION& MAINTENANCE f. The six sealing plugs on the cover strip align respectively to the six lling ports on the battery. Make sure the ends of the six sealing plug has inserted into the lling ports on the battery; press them hard into the ports till the cover strip makes a plane with the top surface of the upper part of the battery.
- Page 40 INSPECTION BEFORE DRIVING CLUTCH ADJUSTMENT The free play of clutch is measured from the free status of the lever, to 10-20mm the engagement point of the clutch the standard should be 10-20mm. Adjust in following methods, if anything abnormal. (1) Loose the locknut. (2) Screw in or out adjusting bolt and adjusting screw to make required free play.
- Page 41 INSPECTION& MAINTENANCE Adjust the chain in following methods: 1. Support the motorcycle with side stand. 2. Loosen rear axle nut. 3. Loosen locknut. 4. Turn adjusting nut to adjust the tightness of the chain. Reference marks are adopted on left and right swing arm and should reach the same grid after adjustment.
- Page 42 INSPECTION BEFORE DRIVING (1) Over worn sprocket tooth (2) Broken or damaged sprocket tooth (3) Loosened sprocket xing nuts BRAKE The motorcycle uses disc brake as both the front brake and the rear brake. Adjustment is nished before delivery. Contact dealer if any problem. Brake Fluid The motorcycle uses DOT4 brake uid.
- Page 43 INSPECTION& MAINTENANCE Warning： Maintenance of braking system or brake pads should be taken by the authorized dealer which is equipped with necessary tools and can assure the quality of the service. Caution: The disk braking system has high pressure in the pipe require periodical maintenance in the manual. Check the braking system everyday as follows: 1.
- Page 44 INSPECTION BEFORE DRIVING MAINTENANCE OF AIR FILTER Air lter should be regularly maintained, especially when driving in areas full of dust and sand. 1. Dismount the seat, fuel tank and the side cover. 2. Remove the screw, open the cover of air lter and take out the lter element. 3.
- Page 45 INSPECTION& MAINTENANCE Without Headlight Switch With Headlight Switch Notice: The new bulb installed must in the same HEAD speci cation with the old one. High-power LIGHT bulb will increase load to circuit system POWER POWER which will cause faults such like battery LOCK LOCK power shortage.
- Page 46 INSPECTION BEFORE DRIVING LUBRICATION POINTS Appropriate lubrication is important to keep every part of your motorcycle in normal running and lengthen its working life and to ensure safe driving. Lubricate your motorcycle after you have driven it for a long mileage or the vehicle is wet due to raining or washing.
- Page 47 INSPECTION& MAINTENANCE Notice: Adjustment of valve clearance will have direct in uence on the performance of engine, thus requiring strict accordance with the time interval required in "Maintenance Schedule". Adjustment should be done with professional technicians corresponding tools. In order to keep the valve clearance in good condition, we strongly recommend you to leave it up to consult to authorized dealers about this maintenance.
- Page 48 STORAGE GUIDELINE Tire Tread Driving a motorcycle with wheels excessively worn will reduce driving stability or even get out of control. When the tire tread of front wheel is less than 1.6mm, and the rear wheel's tread is less than 2mm or even less, replacement is strongly recommended.
- Page 49 STORAGE GUIDELINE Use the motorcycle after storage 1. Take o the cover and clean the motorcycle. Change engine oil if you keep your motorcycle for more than four months. 2. Install the battery and do charging as needed. 3. Wash away the anti-rust agent in fuel tank, and add new petrol into fuel tank. TRK 502...
- Page 50 SPECIFICATION & TECHNICAL PARAMETER SIZE AND WEIGHT Front Brake Type ............disc brake Rear Brake Type ............disc brake Length................2200mm Front tire Width................... 915mm Speci cation..........120/70ZR17M/C Height................1450mm Rear tire Speci cation.......160/60ZR17M/C Wheelbase................1525mm ELECTRICAL SYSTEM Dry Weight................210kg ENGINE Battery................12V 8Ah Magneto.............
- Page 51 Benelli Q.J. S.r.l. Strada della Fornace Vecchia 3, 61122 Pesaro - Italy...