Still SXD-20 Original Instructions Manual
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Still SXD-20 Original Instructions Manual

Double pallet stacker
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Original instructions
Double pallet stacker
SXD-20
1401 1615
11648011551 EN - 09/2019

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Summary of Contents for Still SXD-20

  • Page 1 Original instructions Double pallet stacker SXD-20 1401 1615 11648011551 EN - 09/2019...
  • Page 3 Preface Address of manufacturer and contact details STILL GmbH Berzeliusstraße 10 22113 Hamburg, Germany Tel. +49 (0) 40 7339-0 Fax: +49 (0) 40 7339-1622 Email: info@still.de Website: http://www.still.de 11648011551 EN - 09/2019...

  • Page 5: Table Of Contents

    Table of contents Introduction Your industrial truck ........... 2 General .
  • Page 6 Table of contents Overviews Overview ............20 Truck overview .
  • Page 7 Table of contents Operating the FleetManager™ option ........53 Description of the FleetManager option .
  • Page 8 Table of contents Safety guidelines for maintenance ........94 Servicing and maintenance measures .

  • Page 9: Introduction

    Introduction...

  • Page 10: Your Industrial Truck

    Introduction Your industrial truck Your industrial truck General The truck described in these operating instruc- tions corresponds to the applicable standards and safety regulations. If the truck is to be operated on public roads, it must conform to the existing national regula- tions for the country in which it is being used.

  • Page 11: Ce Labelling

    Introduction Your industrial truck CE labelling The manufacturer uses CE labelling to indi- cate that the truck complies with the standards and regulations valid at the time of marketing. The supplied EC declaration of conformity confirms this. The CE labelling is attached to the nameplate.

  • Page 12: Ec Declaration Of Conformity

    Introduction EC declaration of conformity EC declaration of conformity Declaration STILL GmbH Berzeliusstrasse 10 22113 Hamburg GERMANY We declare that the machine according to these operating instructions Industrial truck according to these operating instructions Model conforms to the latest version of the Machinery Directive 2006/42/EC.

  • Page 13: Identification Label

    Introduction Identification label Identification label NOTE Indicate the serial number for all technical enquiries. Model Manufacturer Serial number Year of manufacture Unladen weight (without battery) in kg Maximum battery weight Minimum battery weight (for a lithium-ion battery, the weight of the ballast container is included) Additional weight (ballast weight) in kg Nominal motor power (kW)
  • Page 14 Rules for the operating company of industrial trucks Internet address and QR code The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 11648011551 EN - 09/2019...

  • Page 15: Proper Usage

    Introduction Proper usage Proper usage The truck described in these operating in- If the truck needs to be used for purposes other structions is suitable for lifting, transporting than those specified in these instructions, you and stacking loads. should first: •...

  • Page 16: Unauthorised Use

    Introduction Unauthorised use Unauthorised use Any danger caused as a result of unauthorised The forklift truck should not be used in areas use becomes the responsibility of the operator where there is a risk of fire, explosion or or driver and not that of the manufacturer. corrosion, or in areas that are particularly dusty.

  • Page 17: Safety

    Safety...

  • Page 18: Safety Regulations

    Safety Safety regulations Safety regulations These operating instructions, which come • Regular checks and technical inspections with the truck, must be communicated to all • Recycling of lubricants, oils and batteries those concerned and in particular to personnel • Residual risks. responsible for maintenance and driving.

  • Page 19: Safety Regulations For Handling Consumables

    Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables WARNING Refer to the maintenance data table for the permissible substances necessary for Consumables can be dangerous. operation. It is necessary to follow the safety regulations when handling these substances.

  • Page 20: Hydraulic Fluid

    Safety Safety regulations for handling consumables Hydraulic fluid WARNING Hydraulic fluid is a water-polluting substance! During operation of the forklift truck, Always store hydraulic fluid in containers hydraulic fluids are pressurised and complying with the regulations. are hazardous to your health. Avoid spilling.

  • Page 21: Disposal Of Consumables

    Safety Safety regulations for handling consumables – Dispose of used battery acid in line with the applicable regulations. Disposal of consumables • Any spillage of fluids such as hydraulic oil, ENVIRONMENT NOTE brake fluid or gear lubricant oil must be Materials that have to be disposed of following immediately soaked up with an oil-binding maintenance, repair and cleaning must be...

  • Page 22: Emissions

    Safety Emissions Emissions Noise emission values Calculated during the test cycle performed in NOTE accordance with standard EN 12053. Lower or higher noise values may occur when Acoustic pressure level on the driver's using industrial trucks, e.g. due to the mode compartment of operation, environmental factors and other sources of noise.

  • Page 23: Residual Dangers, Residual Risks

    Safety Residual dangers, residual risks Residual dangers, residual risks Despite all operational precautions and • Falling, tripping etc. when moving on the compliance with standards and rules, the industrial truck, especially in the wet, with possibility of additional risks when using the leaking consumables or icy surfaces.

  • Page 24: Specialist

    Safety Definition of responsible persons in compliance with the safety guidelines set The operating company is responsible for the out in these operating instructions. scheduling and correct performance of regular safety checks. The operating company must ensure that all users read and understand the safety It is recommended that these checks comply information in these instructions.

  • Page 25: Safety Tests

    Safety inspection based on time and extraordinary incidents The operating company (see chapter entitled "Definition of responsible persons") must STILL GmbH Hamburg ensure that the truck is checked by a specialist at least once a year or after noteworthy Regelmäßige Prüfung incidents.
  • Page 26 Safety Safety tests 11648011551 EN - 09/2019...

  • Page 27: Overviews

    Overviews...

  • Page 28: Overview

    Overviews Overview Overview Truck overview Emergency off switch Drive wheel Backrest Stabiliser wheel Control unit Battery compartment Switch key or electronic key and display Push rods block Forks Steering wheel Load wheels Handle for climbing on and off Hood Lift cylinder Mast Platform Guard grille...

  • Page 29: General View Of The Technical Compartment

    Overviews Overview General view of the technical compartment Pump-motor unit Traction motor Electric steering unit ES30-24 Controller Horn Electromagnetic brake Tank 11648011551 EN - 09/2019...

  • Page 30: Control And Display Components

    Overviews Control and display components Control and display components Dashboard elements Switch key (or electronic key) Control unit Control button (Steering Knob device) Switch key (or electronic key) Display Emergency off switch Control unit Steering wheel Display 11648011551 EN - 09/2019...

  • Page 31: Electronic Key (Option)

    Overviews Control and display components Electronic key (option) Switch ON (operating mode) Switch OFF and awaiting code Programming mode active Key fault or incorrect code Time delay of automatic switch-off Operation Enter Status of LEDs Comments ○ red off ● continuous green (1) (correct PIN) * 1 2 3 4 5 # default PIN...
  • Page 32 Overviews Control and display components PROGRAMMING (truck switch OFF only (2)) To reactivate the default Restoring administrator code the initial (00000000), please administrator contact your agent or code nearest dealer. Power switches off ● red flashing ● green Activating the automatically after 10 flashing (5) (5 seconds automatic...

  • Page 33: Display Operating Unit

    Overviews Control and display components Display operating unit Operator presence indicator light Settings menu Battery indicator light Load Management and Drive wheel position Temperature indicator light menu Settings indicator light Status menu Warning indicator light Display of the operating time of the truck Drive programme indicator light Display of the battery charge Activity indicator light...

  • Page 34: Markings

    Overviews Markings Markings Location of markings Identification label Double pallet stacker label - loading/unload- Brand label Regular safety inspection of the truck label Double pallet stacker label Danger instructions label Consult operating Never touch with hands label instructions Mast safety label Capacity label Model label 11648011551 EN - 09/2019...

  • Page 35: Serial Number

    Overviews Markings Serial number xx xxxx x xxxxx NOTE Indicate the serial number for all technical enquiries. The serial number contains the following information: 1 Production location 2 Type 3 Year of production 4 Count number 7090_921-004 11648011551 EN - 09/2019...
  • Page 36 Overviews Markings 11648011551 EN - 09/2019...

  • Page 38: Technical Description

    Technical description Technical description The SXD 20 double pallet stackers are in- The steering is controlled by: tended for stacking and double stacking pal- • A steering wheel and a control unit lets and/or containers. They allow you to • The Steering Knob device (notched button transfer loads from one place to another and which allows you to position the wheel) to pick orders.
  • Page 39 Technical description • Electronic key • Control button (Steering Knob device) • FleetManager™ • Cold store (-35°C) • Steering wheel on the left or the right • Terminal support • Control unit on the left or the right depending • Document holder support on the position of the steering wheel •...

  • Page 40: List Of Checks Prior To Start-Up

    List of checks prior to start-up List of checks prior to start-up WARNING – Damaged or missing stickers must be replaced in compliance with the marking Damage or other defects on the forklift truck or position table. attachments (special equipment) can result in accidents.

  • Page 41: Checks And Actions Prior To Commissioning

    Checks and actions prior to commissioning Checks and actions prior to commissioning Start-up NOTE Check that no commands are activated before switching on the truck. – Check that the battery is connected and locked and that the hood is closed correctly. –...

  • Page 42: Checking The Brakes

    Checks and actions prior to commissioning Checking the brakes DANGER Risk of accident. If there is a brake system fault, do not use the truck. Report the malfunction to the manager. Braking by reversing the drive direction To check the brakes, proceed as follows: –...

  • Page 43: Checking The Horn

    Checks and actions prior to commissioning Checking the horn To check the operation of the horn, proceed as follows: – Press the horn (1). The horn sounds. 11648011551 EN - 09/2019...

  • Page 44: Truck Operating Instructions

    Truck operating instructions Truck operating instructions The trucks are designed for indoor and It is important to use pallets that are in good outdoor use in non-hazardous atmospheres. condition. The temperature should be between -10°C Speed must be reduced when moving over and +45°C and the relative humidity of the air obstacles to prevent the truck from becoming less than 95%.
  • Page 45 Truck operating instructions WARNING CAUTION Driving safety guidelines: Risk of injury – The driver must drive slowly around corners and Before using a side access truck, check that the when entering narrow passageways. battery is correctly locked. – The driver must always maintain a safe braking distance from vehicles or people in front of him.

  • Page 46: Climbing On And Off The Truck

    Climbing on and off the truck Climbing on and off the truck WARNING Risk of falling, tripping or slipping when climbing on/off the truck. – Hold the bar (1) when climbing on/off the truck. – Pay attention to the step. DANGER Risk of injury To avoid accidental start-up, do not use the control...

  • Page 47: Operator Presence Pedal

    Operator presence pedal Operator presence pedal Pressing the operator presence pedal (1) enables the truck functions. If the operator presence pedal (1) is released while the truck is moving, it brakes and slows to a stop. Releasing the operator presence pedal (1) activates the parking brake.

  • Page 48: Using The Display-Operating Unit

    Using the display-operating unit Using the display-operating unit Selection buttons The operator selects the menus using the four selection buttons: • The Blue Q button (1) to select Blue Q mode, hare mode or tortoise mode • The left arrow button (2) to scroll left through the drop-down menu •...

  • Page 49: Operation Of The Display Unit

    Using the display-operating unit Operation of the display unit Operator present The Operator present(1) indicator light comes on when the operator steps onto the detection platform. It switches off immediately afterwards. Managing battery charging The operating unit shows the battery charge level.
  • Page 50 Using the display-operating unit remains illuminated with a new warning message Temperature, Settings and Warning lights The temperature indicator light (1) comes on in the event of overheating of the traction motor or the controller. A warning is shown on the display. The settings indicator light (2) comes on to indicate the date of the next maintenance.
  • Page 51 Using the display-operating unit Activity indicator The activity indicator indicator light (1) flashes continuously while the truck is in operation. When the indicator is off, the display unit is locked or frozen. A warning is shown on the display. Settings menu It is possible to access different settings through the Settings menu.
  • Page 52 Using the display-operating unit Error codes menu It is possible to access the error messages that disrupt the truck’s operation. – Select the error messages menu (1) The operator has access to the error codes. If several codes are affecting the truck, the op- erator can scroll through several successive displays.

  • Page 53: Driving Safety Guidelines

    Driving safety guidelines Driving safety guidelines Behaviour when driving • Never sit on the dashboard to drive the truck • The truck must not be used as a stepladder Operators must obey the same rules within • The truck is not designed to transport the plant as on the road.

  • Page 54: Driving

    Driving Driving Definition of directions On a ride-on double pallet stacker, the con- ventional directions for the drive direction are: • Forward travel (2): Opposite to fork direc- tion/Forklift operator direction • Reverse travel (1): Fork direction Start-up NOTE Check that no controls are activated before •...

  • Page 55: Driving

    Driving Driving WARNING Be aware of the position of the drive wheel Slowly start the truck. Check the position of the drive wheel on the display. NOTE Always operate the drive switch slowly, as the truck reacts immediately. Abrupt starts, braking or reversal of drive direction must be avoided at all costs.

  • Page 56: Braking

    Driving – Operate it progressively in the opposite di- rection until the required speed is reached. Braking WARNING The quality of the floor surface affects the braking distance of the truck. This should be taken into consideration when driving. Braking by reversing the drive direction –...

  • Page 57: Horn

    Driving Horn The horn is positioned on the rear side of the control module. It is used: • On routes where there is poor visibility • At junctions • In the event of immediate danger – Press the button (1) on the control module. The horn sounds.

  • Page 58: Using The Truck On A Slope

    Driving Blue Q mode Selecting Blue Q mode allows you to slightly reduce the performance of the truck: • The travel speed of the truck is reduced (70% of maximum speed) • The speed of lifting and lowering the forks is reduced (90% of maximum speed) This mode allows you to save battery.
  • Page 59 Driving Travelling up slopes Always travel up slopes in reverse. The load faces uphill. Without a load, we recommend that you go up a slope forwards. Travelling down slopes Always travel down slopes forwards. The load faces uphill. Without a load, we recommend that you go down a slope in reverse.

  • Page 60: Steering Knob Option

    Driving – Release the drive switch to apply the parking brake. Steering Knob option The Steering Knob device can replace the steering wheel controls. WARNING Risk of sharp truck movement The Steering Knob device is highly sensitive. It is important to manipulate the turning knob with caution.

  • Page 61: Operating The Fleetmanager™ Option

    Operating the FleetManager™ option Operating the FleetManager™ option Description of the FleetManager option The FleetManager option allows you to control GSM: Global System for Mobile Communi- access to the truck. The option is a fleet cation management system. Shock sensor You can access the system: •...

  • Page 62: Commissioning A Truck Equipped With The Fleetmanager™ Option

    Operating the FleetManager™ option Commissioning a truck equipped with the FleetManager™ option Commissioning a truck equipped with a keypad or an electronic key – Turn the switch key to start the truck. – Enter the PIN code on the keypad. The PIN code consists of five to eight digits.

  • Page 63: Fleetmanager™ Option: Colour Code For The Leds

    Operating the FleetManager™ option FleetManager™ option: Colour code for the LEDs The LEDs can have different statuses and different colours. Below is the list of the most common messages and their meanings. Malfunction Cause Solution LED status Signal transmitter LED 1 LED 2 Reading device variant: no...
  • Page 64 Operating the FleetManager™ option Malfunction Cause Solution LED status Signal transmitter LED 1 LED 2 Flashes quickly Lit continuously A shock has Reset the shock Red colour Green colour occurred The truck is The truck is switched on but connected via a is not moving.

  • Page 65: Disconnecting A Truck Equipped With The Fleetmanager™ Option

    Operating the FleetManager™ option Disconnecting a truck equipped with the FleetManager™ option NOTE Operators must not log off intentionally while driving. WARNING Access to the truck must be disabled. Unauthorised users are not allowed to use the truck. Disconnecting a truck equipped with a keypad or electronic key –...
  • Page 66 Operating the FleetManager™ option Disconnecting a truck equipped with an RFID reading device – Park the truck in a safe place. – Briefly place the RFID card or the RFID transponder (4) in front of the reading device (3). The LED (1) lights up for a second (red colour). The LED (2) is not lit.

  • Page 67: Transporting Loads

    Transporting loads Transporting loads Load handling safety rules WARNING Carefully observe the following instructions before picking up loads. Never touch or stand on moving parts of the truck (e.g. lifting device, pushing devices, work installations or devices for picking up loads). WARNING Take care not to trap hands or feet when operating the truck.

  • Page 68: Transporting Pallets Or Other Containers

    Transporting loads Transporting pallets or other contain- As a general rule, loading units must be trans- ported one by one (e.g. pallets). Transporting several loading units at a time is only autho- rised: • when the safety preconditions are fulfilled. •...

  • Page 69: Lift Control Elements

    Transporting loads Lift control elements WARNING Risk of injury The safety instructions must be strictly adhered to. Do not touch or stand on moving parts (e.g. lifting device, pushing devices, work installations, load lifting devices). CAUTION Risk of the load swinging and loss of stability Do not drive with a load in the raised position without load on the load arms.

  • Page 70: Progressive Stopping Of The Carriage In The Lower Position

    Transporting loads Base lift Lifting the load arms – Pull the control (2) downwards (D). The load arms are raised. Lowering the load arms – Push the control (2) upwards (C). The load arms are lowered. Progressive stopping of the carriage in the lower position A detector (1) that senses when the position of the forks is 30 cm from the bottom part of...

  • Page 71: Reading The Capacity Label

    Reading the capacity label Example for a truck equipped with a 1574-mm mast and initial lift: • 1: Model: SXD-20 • 2: Maximum lift height: 1660 mm • 3: Maximum mast capacity: 1200 kg with a height of 1660 mm (centre of gravity 400 mm) •...

  • Page 72: Handling A Single Load

    Transporting loads Handling a single load DANGER Risk of truck falling Do not stack the initial lift high. Before picking up a load Ensure that the load weight does not exceed the truck's capacity. • Refer to the nominal capacity specified on the truck's capacity label •...
  • Page 73 Transporting loads Picking up a load from the ground – Use the initial lift to raise a load of up to 2000 kg several centimetres from the ground. Transporting a load DANGER Risk of accident No one should be under or near the truck when the load is in the raised position.
  • Page 74 Transporting loads CAUTION Risk of falling Do not touch nearby loads or loads positioned behind the truck. CAUTION Risk of accident Before you remove the load, ensure that no one is around the truck or load. Stacking a load DANGER Risk of loss of stability Do not use the initial lift control to disengage the load from the storage area, in order to retain maxi-...
  • Page 75 Transporting loads Picking up a load at a height Proceed as follows: – Drive the machine to the required location. – Lower the load arms completely. – Lift the forks to the height of the pallet. – Carefully move the forks forward under the pallet.

  • Page 76: Handling Two Stacked Pallets

    Transporting loads Handling two stacked pallets Double pallet stackers enable two stacked loads to be transported: - One load on the load arms (initial lift). - One load on the fork arms. DANGER Risk of loss of stability The overall weight of the two loads must not exceed the maximum capacity of the machine (refer to the capacity plate).
  • Page 77 Transporting loads – Raise the load arms (2) to lift the load from the ground. – Lower load (Q1) again as close as possible to load (Q2) before driving. CAUTION Risk of crushing goods Make sure that there is enough space above load (Q2) so as not to crush the top of the pallet.
  • Page 78 Transporting loads WARNING Lifting and lowering the forks The initial lift or lowering operation (load arms) is matched by the forks. Before leaving the machine CAUTION Parking the truck Always stop the machine on level ground away from traffic routes. –...

  • Page 79: Cold Store Usage (Optional)

    Cold store usage (optional) Cold store usage (optional) CAUTION Standard trucks risk being subject to significant damage if used in extreme conditions. Only trucks with the Cold Store option may be used inside cold storage. Specific oil designed for cold stores must be used.
  • Page 80 Cold store usage (optional) DANGER If the condensation freezes in the cold store, it is prohibited to operate the jammed parts. This could cause permanent damage to the truck. Parking The truck must be parked outside of the cold store. Parking inside the cold store could cause seri- ous damage to the electrical and mechanical equipment (seals, hoses, rubber and synthetic...

  • Page 81: Parking The Truck

    Parking the truck. Parking the truck. WARNING – Switch off the ignition (key or electronic key). Risk of injury – Press the emergency off switch. Never leave the truck with the load in the raised position. Do not stop the truck on a slope. If absolutely Restarting work necessary, secure the truck with wedges.

  • Page 82: Handling The Battery

    Handling the battery Handling the battery Battery type Trucks can be fitted with different types of battery. Comply with the information indicated on your battery's type plate, as well as with its features. WARNING The weight and size of the battery influence the stability of the truck.

  • Page 83: Opening And Closing The Battery Hood

    Handling the battery restarted when the covers and connectors have been put back in the operating position. Opening and closing the battery hood Opening the battery hood To open the battery hood: – Immobilise the truck. – Lower the forks. –...

  • Page 84: Changing The Side Access Battery

    Handling the battery Changing the side access battery DANGER Risk of trapping fingers. It is advisable to wear gloves when changing the battery. WARNING Risk of injury Safety shoes must be worn when changing the battery. Before handling, ensure that there is nobody around the truck.
  • Page 85 Handling the battery – Unlock the door that is not attached to the side of the battery by lifting the latch (1). Hold the door (2) to prevent it falling. – Remove the door (2) (if this option is selected) and place it to one side. –...
  • Page 86 Handling the battery – Operate and pull the locking handle (2) in the direction indicated by the arrow. – Lift the locking bar (3) until the battery is freed. 11648011551 EN - 09/2019...
  • Page 87 Handling the battery – Pull the battery onto the truck with extraction rollers or the roller frame. – Replace the battery. Remove the dis- charged battery and position a charged battery on the roller frame. – Position the truck with extraction rollers or the roller frame (4) in the upright position next to the battery compartment.
  • Page 88 Handling the battery – Push until a click is heard. The battery is correctly installed. WARNING Risk of injury Ensure that the battery is in the end position and that the hook is correctly holding the battery. DANGER Risk of injury The battery is correctly positioned but is not yet locked.
  • Page 89 Handling the battery – Lower the latch of the battery compartment door (if this option is selected). The door that is not attached to the side of the battery must be correctly locked. – Refit the battery hood. – Return the truck to service. WARNING Risk of injury Before restarting the truck, ensure that the battery is...

  • Page 90: Charging The Battery Using An External Charger

    Handling the battery Charging the battery using an external charger CAUTION The battery may be damaged if discharged beyond a given limit. – Charge the battery immediately. – Park the truck safely. – Before charging, check the condition of the battery cable and the charger cable. Replace them, if necessary.
  • Page 91 Handling the battery WARNING Explosive gases are generated during battery charging. – Make sure that the work area is well-ventilated. – Make sure that the battery hood remains open for the entire time the battery is charging. 11648011551 EN - 09/2019...

  • Page 92: Handling The Truck In An Emergency

    Handling the truck in an emergency Handling the truck in an emergency Emergency mast lowering The emergency control (1) allows the mast to be lowered manually in the event of a problem. This operation is to be performed as follows: –...

  • Page 93: Truck Towing Procedure

    Handling the truck in an emergency Truck towing procedure It is not possible to tow the truck with no electrical function. The electromagnetic brake remains in the closed position. Truck towing is authorised with a rigid connec- tion (tow bar) if the truck to be towed can no longer be braked.
  • Page 94 Handling the truck in an emergency – After towing, chock the truck to prevent it from moving. – To re-establish brake operation, unscrew and remove the two screws (1). – Refit the covers. WARNING It is essential that the covers are correctly refitted before the machine is used.

  • Page 95: Handling The Truck In Specific Situations

    Handling the truck in specific situations Handling the truck in specific situations Slinging the truck DANGER Danger of truck falling. Only use slings (2) or a hoist of sufficient quality. Check the weight of the machine (including battery) in order to choose a suitable device. Refer to the technical data.

  • Page 96: Lifting The Truck

    Handling the truck in specific situations Lifting the truck DANGER Danger of swinging The lifting action must be performed carefully. For some work it is necessary to lift the truck. – Raise the load arms. – Switch off the ignition and unplug the battery connector.

  • Page 97: Transporting The Truck In The Lift

    Handling the truck in specific situations DANGER Danger of death. Do not stand within the hoist's operating radius or below the lifted truck. Transporting the truck in the lift The truck must only be taken in lifts with an A minimum safety distance of 100 mm from the walls of the lift must always be observed.
  • Page 98 Handling the truck in specific situations 11648011551 EN - 09/2019...

  • Page 99: Maintenance

    Maintenance...

  • Page 100: General Maintenance Information

    Maintenance General maintenance information General maintenance information General The following instructions contain all the information required for maintenance of your truck. Carry out the various maintenance work in compliance with the maintenance plan. This will ensure that your truck is reliable and in good working order and that the warranty remains valid.

  • Page 101: Servicing And Maintenance Personnel Training And Qualification

    Maintenance General maintenance information Servicing and maintenance personnel training and qualification Truck maintenance must only be carried out The person responsible for carrying out the by qualified and authorised personnel. inspection must have sufficient knowledge and experience to be able to assess the The annual inspection for prevention of condition of the truck and the efficiency of accidents at work must be carried out by a...

  • Page 102: Safety Guidelines For Maintenance

    Maintenance Safety guidelines for maintenance Safety guidelines for maintenance Servicing and maintenance measures To avoid accidents during servicing and – Ensure that there is no risk of the truck maintenance operations, take all necessary moving or starting up unexpectedly. For safety measures.

  • Page 103: Recommended Lubricants

    Maintenance Recommended lubricants Recommended lubricants CAUTION SAE 85W 90 API GL4 Damage to equipment if non-recommended lubri- Aerosol can for chains cants are used. Only use recommended lubricants. Only the lu- Standard chain spray bricants listed below are approved by the manu- facturer.

  • Page 104: Technical Data For Inspection And Maintenance

    Maintenance Technical data for inspection and maintenance Technical data for inspection and maintenance Assembly Capacities/Adjustment values Consumables/lubricants Between 3.7 and 4 l (working Hydraulic system Hydraulic oil capacity) Transmission gear Transmission gear oil 1.5 l Traction motor (3 kW) Power: 300 A, quantity: 1 1F1 fuse ES30-24 steering unit Power: 40 A, quantity: 1...

  • Page 105: Accessing The Technical Compartment

    Maintenance Accessing the technical compartment Accessing the technical compartment In order to perform maintenance on various truck components, it is necessary to access the technical compartment. – Immobilise the truck. – Lower the forks. – Switch off the truck (key or electronic key). –...
  • Page 106 Maintenance Accessing the technical compartment – Return the truck to service. 11648011551 EN - 09/2019...

  • Page 107: Maintenance Plan As Required

    Maintenance Maintenance plan as required Maintenance plan as required Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out as required Chassis, bodywork and fittings Clean the truck Wheels Check the condition of the wheels Electrical equipment Checking the condition of the battery and the battery cable Clean the battery and the battery compartment...

  • Page 108: 1000-Hour/Annual Maintenance Plan

    Maintenance 1000-hour/annual maintenance plan 1000-hour/annual maintenance plan Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out every 1000, 2000, 4000, 7000 and 8000 hours Preparation Clean the truck Check the error codes using the diagnostic tool Chassis and equipment Check the condition of the forks Check the electromagnetic brake...

  • Page 109: 10,000-Hour Service Plan

    Maintenance 10,000-hour service plan Carry out all 1000-hour maintenance work Hydraulics Drain the hydraulic oil 10,000-hour service plan Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out every 10,000 hours Information Carry out all 1000-hour maintenance work Carry out all 5000-hour maintenance work Motor Drain the transmission gear oil...

  • Page 110: Chassis, Bodywork And Fittings

    Maintenance Chassis, bodywork and fittings Chassis, bodywork and fittings Cleaning the truck Cleaning instructions – Park the truck. – Press the emergency off switch. CAUTION Electrical hazards The battery must always be disconnected during cleaning procedures. Washing the outside of the truck WARNING Risk of damage to the truck.
  • Page 111 Maintenance Chassis, bodywork and fittings NOTE Only use dry cleaning products • Do not remove the cowlings • – Clean the electrical installations with a non-metal brush and dry with lightly compressed air. After washing – Carefully dry the truck (e.g. with com- pressed air).

  • Page 112: General Information On Battery Maintenance

    Maintenance Chassis, bodywork and fittings General information on battery maintenance DANGER CAUTION Risk of injury Gel batteries are subject to specific charging, maintenance and treatment instructions. A non- Before carrying out any operations on the electric compatible charger may result in a battery failure. installation, turn the truck power supply off.

  • Page 113: Checking The Condition Of The Forks

    Maintenance Chassis, bodywork and fittings Checking the condition of the forks – Check that the fork arms (1) show no signs of deformation, splits, heavy wear or cracks. CAUTION Truck damage. If the fork carriage is damaged, have it changed by the After-Sales Service Centre.

  • Page 114: Steering And Wheels

    Maintenance Steering and wheels Steering and wheels Maintaining the wheels and rollers The tyre treads on the drive wheel (1), stabilis- ing wheels (2) and rollers (3) should show no signs of deterioration. – Raise the truck until the wheels are off the ground.

  • Page 115: Electrical Equipment

    Maintenance Electrical equipment Electrical equipment Cleaning and blowing out the electrical components CAUTION Electrical hazards Always disconnect the battery connector before working on an electrical component. – Press in the emergency off switch. – Disconnect the battery connector. – Open the technical compartment door. –...

  • Page 116: Checking The Battery Acid Level And Electrolyte Density

    Maintenance Electrical equipment The 300 A fuse (1) protects the traction and lift power circuit. The 40 A fuse (2) protects the steering circuits. The 5-A fuse (3) and 7.5-A fuse protect the control circuit. This operation should preferably be carried out by the After-Sales Service Centre.

  • Page 117: Checking The Condition Of Cables, Terminals And The Battery Connector

    Maintenance Electrical equipment Checking the condition of cables, terminals and the battery connector – Check that the cable insulation is undam- aged. – Check that there are no signs of heat build-up in the connections. – Check that the "+" and "-" output terminals are not sulphated (presence of white salt).

  • Page 118: Hydraulic Systems

    Maintenance Hydraulic systems Hydraulic systems Checking the hydraulic system for leaks – Inspect the hydraulic system: pipes, hoses and connections between the pump unit and the cylinders. – Tighten the connections if required. – Check the cylinders for leaks. – Check that the hoses are attached correctly and show no signs of friction wear.

  • Page 119: Check The Hydraulic Oil Level

    Maintenance Hydraulic systems Check the hydraulic oil level To check the hydraulic oil level, proceed as follows: – Immobilise the truck. – Lower the forks. – Switch off the ignition and remove the key. – Press in the emergency off switch. –...

  • Page 120: Lift Mast

    Maintenance Lift mast Lift mast Cleaning and lubricating the chains CAUTION NOTE Risk of the equipment becoming worn or damaged. If the lifting chain is too dirty, clean it. Chains are safety components. Use of cold clea- – Place a recipient underneath the lifting ning agents, chemical products, acid or chlorinated chain.

  • Page 121: Checking The Protective Screen

    Maintenance Lift mast Checking the protective screen It is important to check the condition of the mast protective screens and to check that the mountings are tightened. – Check that the protective screen (1) is correctly attached and in good condition (undamaged).

  • Page 122: Storage And Decommissioning

    Maintenance Storage and decommissioning Storage and decommissioning Storage of truck Precautions should be taken if the truck must CAUTION not be used for a reasonably long period. The We recommend that you do not use a plastic sheet operations depend on the length of time it is as this encourages condensation to form.

  • Page 123: Permanent Putting Out Of Commission (Destruction)

    Maintenance Storage and decommissioning Permanent Putting Out of Commis- sion (Destruction) When scrapping the truck, it is necessary to: – Remove the various parts of the truck (covers, battery, chains, motors etc.) – Sort out the components depending on their type: pipes, rubber components, lubricants, aluminium, iron etc.
  • Page 124 Maintenance Storage and decommissioning 11648011551 EN - 09/2019...

  • Page 125: Technical Specifications

    Technical specifications...

  • Page 126: Sxd 20 Datasheet

    Technical specifications SXD 20 datasheet SXD 20 datasheet 11648011551 EN - 09/2019...
  • Page 127 Technical specifications SXD 20 datasheet DESCRIPTION Manufacturer STILL Model type SXD 20 Method of propulsion: battery, diesel, petrol, LPG, Battery mains power Driving: manual, pedestrian, standing, seated, Standing order picking Nominal capacity 1200 Main lift Q (kg) 800/1200 Main lift/Initial lift...
  • Page 128 Technical specifications SXD 20 datasheet Initial lift (±5 mm) h5 (mm) 4.10 Load arm/ground height (±0/5 mm) h8 (mm) Height at the ends of the forks in the lower position h13 (mm) 4.15 (±5 mm) 4.19 Total length (±5 mm) L1 (mm) 2170 4.20 Length to the load mating face (±5 mm)
  • Page 129 Technical specifications SXD 20 datasheet Battery weight (±10%) (kg) Energy consumption according to standardised kWh/1h 1.01 VDI cycle Turnover output 1.36 Energy consumption at turnover output kWh/1h 1.68 MISCELLANEOUS Speed control LAC controller 10.7 Noise level at operator's ears dB (A) Level of vibration felt by the operator (EN 13059) 0.74 (1) Weight according to line 2.1...

  • Page 130: Mast Types

    Technical specifications Mast types Mast types Mast type Standard 1574S 1724S 1924S 2024S 2124S 1240 1315 1415 1465 1515 1315 1390 1490 1540 1590 1574 1724 1924 2024 2124 2094 2244 2444 2544 2644 Mast type Duplex 1574D 1724D 1924D 2024D 2124D 1240...
  • Page 131 Index Cold store usage ....71 Consumables ....11 Accessing the technical compartment .
  • Page 132 Index Electrical equipment Hydraulic system Cleaning and blowing out the Check the hydraulic oil level ..111 components....107 Checking the hydraulic system for Electromagnetic braking .
  • Page 133 Index Picking up two loads ....68 Steering ......30 Precautions to be taken during battery Steering knob option .
  • Page 136 STILL GmbH 11648011551 EN – 09/2019...

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