Still SXD-20 Original Instructions Manual
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Still SXD-20 Original Instructions Manual

Double pallet stacker
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Original instructions
Double pallet stacker
SXD-20
1615 2366
11648011551 EN - 02/2021 - 07

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Summary of Contents for Still SXD-20

  • Page 1 Original instructions Double pallet stacker SXD-20 1615 2366 11648011551 EN - 02/2021 - 07...
  • Page 3 Preface Address of manufacturer and  contact details STILL GmbH Berzeliusstraße 10 22113 Hamburg, Germany Tel. +49 (0) 40 7339-0 Fax: +49 (0) 40 7339-1622 Email: info@still.de Website: http://www.still.de 11648011551 EN - 02/2021 - 07...

  • Page 5: Table Of Contents

    Table of contents Introduction Your industrial truck ........... General .
  • Page 6 Table of contents Overviews Overview ............Truck overview .
  • Page 7 Table of contents Operating the FleetManager™ option ........Description of the FleetManager option.
  • Page 8 Table of contents Safety guidelines for maintenance........Servicing and maintenance measures .

  • Page 9: Introduction

    Introduction...

  • Page 10: Your Industrial Truck

    Introduction Your industrial truck Your industrial truck General The truck described in these operating instruc- tions corresponds to the applicable standards and safety regulations. If the truck is to be operated on public roads, it must conform to the existing national regula- tions for the country in which it is being used.

  • Page 11: Ce Labelling

    Introduction Your industrial truck CE labelling  The manufacturer uses CE labelling to indi- cate that the truck complies with the standards and regulations valid at the time of marketing. The supplied EC declaration of conformity confirms this. The CE labelling is attached to the nameplate.

  • Page 12: Ec Declaration Of Conformity

    Introduction EC declaration of conformity EC declaration of conformity Declaration STILL GmbH Berzeliusstrasse 10 22113 Hamburg GERMANY We declare that the machine Industrial truck according to these operating instructions Model according to these operating instructions conforms to the latest version of the Machinery Directive 2006/42/EC.

  • Page 13: Identification Label

    Introduction Identification label Identification label  NOTE Indicate the serial number for all technical en- quiries. Model Manufacturer Serial number Year of manufacture Unladen weight (without battery) in kg Maximum battery weight Minimum battery weight (for a lithium-ion battery, the weight of the ballast container is included) Additional weight (ballast weight) in kg Nominal motor power (kW)

  • Page 14: Eco-Design Requirements For Electric Motors And Variable Speed Drives

    Eco-design requirements for electric motors and variable speed drives Internet address and QR code  The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. Eco-design requirements for electric motors and variable...

  • Page 15: Spare Parts List

    Spare parts list  The spare parts list can be downloaded by en- tering the address https://sparepartlist.still.eu into a web browser or by scanning the QR code displayed to the side. When the web page is open, please type in...

  • Page 16: Proper Usage

    Introduction Proper usage Proper usage The truck described in these operating instruc- The purpose of obtaining these permissions in tions is suitable for lifting, transporting and advance is to limit danger as far as possible. stacking loads. The capacity label specifies the maximum The truck should only be used for the purpo- load that can be raised.

  • Page 17: Unauthorised Use

    Introduction Unauthorised use Unauthorised use Any danger caused as a result of unauthor- Transporting people is prohibited. ised use becomes the responsibility of the op- The forklift truck should not be used in areas erator or driver and not that of the manufactur- where there is a risk of fire, explosion or corro- sion, or in areas that are particularly dusty.
  • Page 18 Introduction Disposing of components and batteries 11648011551 EN - 02/2021 - 07...

  • Page 19: Safety

    Safety...

  • Page 20: Safety Regulations

    Safety Safety regulations Safety regulations Regular checks and technical inspections These operating instructions, which come with ● the truck, must be communicated to all those Recycling of lubricants, oils and batteries ● concerned and in particular to personnel re- Residual risks. ●...

  • Page 21: Safety Regulations For Handling Consumables

    Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables Refer to the maintenance data table for the WARNING permissible substances necessary for opera- Consumables can be dangerous. tion. It is necessary to follow the safety regulations when handling these substances.

  • Page 22: Hydraulic Fluid

    Safety Safety regulations for handling consumables Hydraulic fluid WARNING ENVIRONMENT NOTE During operation of the forklift truck, hy- draulic fluids are pressurised and are Hydraulic fluid is a water-polluting substance! hazardous to your health. Always store hydraulic fluid in containers com- –...

  • Page 23: Disposal Of Consumables

    Safety Safety regulations for handling consumables Disposal of consumables Any spillage of fluids such as hydraulic oil, ● ENVIRONMENT NOTE brake fluid or gear lubricant oil must be im- mediately soaked up with an oil-binding Materials that have to be disposed of following agent.

  • Page 24: Emissions

    Safety Emissions Emissions Noise emission values Calculated during the test cycle performed in accordance with standard EN 12053. Acoustic pressure level on the driver's compartment SXD 20 67 dB (A) Uncertainty ± 2.5 dB (A) NOTE Lower or higher noise values may occur when using industrial trucks, e.g.

  • Page 25: Residual Dangers, Residual Risks

    Safety Residual dangers, residual risks Residual dangers, residual risks Falling, tripping etc. when moving on the in- Despite all operational precautions and com- ● dustrial truck, especially in the wet, with pliance with standards and rules, the possibili- leaking consumables or icy surfaces. ty of additional risks when using the truck can- Loss of stability due to the load being unsta- not be entirely excluded.

  • Page 26: Definition Of Responsible Persons

    Safety Definition of responsible persons Definition of responsible persons Operating company The operating company is the natural or legal The operating company is responsible for the person or group who operates the truck or on scheduling and correct performance of regular whose authority the truck is used.
  • Page 27 Safety Definition of responsible persons Prohibition of use by unauthorised per- When leaving the truck, the driver must secure it against unauthorised use. sons The driver is responsible for the truck during working hours. He must not allow unauthor- ised persons to operate the truck. 11648011551 EN - 02/2021 - 07...

  • Page 28: Safety Tests

    Safety inspection based on time and ex-  traordinary incidents The operating company (see chapter entitled "Definition of responsible persons") must en- STILL GmbH Hamburg sure that the truck is checked by a specialist at least once a year or after noteworthy inci- Regelmäßige Prüfung dents.
  • Page 29 Overviews...

  • Page 30: Overviews

    Overviews Overview Overview Truck overview Emergency off switch Drive wheel Backrest Stabiliser wheel Control unit Battery compartment Switch key or electronic key and display Push rods block Forks Steering wheel Load wheels Handle for climbing on and off Hood Lift cylinder Mast Platform Guard grille...

  • Page 31: General View Of The Technical Compartment

    Overviews Overview General view of the technical compartment Pump-motor unit Traction motor Electric steering unit ES30-24 Controller Horn Electromagnetic brake Tank 11648011551 EN - 02/2021 - 07...

  • Page 32: Operating And Display Devices

    Overviews Operating and display devices Operating and display devices Dashboard elements Switch key (or electronic key) Control unit Control button (Steering Knob device) Switch key (or electronic key) Display Emergency off switch Control unit Steering wheel Display 11648011551 EN - 02/2021 - 07...

  • Page 33: Electronic Key (Option)

    Overviews Operating and display devices Electronic key (option) Switch ON (operating mode) Key fault or incorrect code Switch OFF and awaiting code Time delay of automatic switch-off Programming mode active Operation Enter Status of LEDs Comments ○ red off ● continuous (by de- green (1) (correct PIN) * 1 2 3 4 5 #...
  • Page 34 Overviews Operating and display devices PROGRAMMING (truck switch OFF only (2)) To reactivate the default Restoring the ini- administrator code tial administrator (00000000), please con- code tact your agent or nearest dealer. Power switches off auto- ● red flashing ● green matically after 10 mi- Activating the au- flashing (5) (5 seconds...

  • Page 35: Display Operating Unit

    Overviews Operating and display devices Display operating unit Operator presence indicator light Settings menu Battery indicator light Load Management and Drive wheel position Temperature indicator light menu Settings indicator light Status menu Warning indicator light Display of the operating time of the truck Drive programme indicator light Display of the battery charge Activity indicator light...

  • Page 36: Markings

    Overviews Markings Markings Location of markings Identification label Double pallet stacker label - loading/unload- Brand label Regular safety inspection of the truck label Double pallet stacker label Danger instructions label Consult operating Never touch with hands label instructions Mast safety label Capacity label Model label 11648011551 EN - 02/2021 - 07...

  • Page 37: Serial Number

    Overviews Markings Serial number  xx xxxx x xxxxx NOTE Indicate the serial number for all technical en- quiries. The serial number contains the following infor- mation: 1 Production location 2 Type 3 Year of production 4 Count number 7090_921-004 11648011551 EN - 02/2021 - 07...
  • Page 38 Overviews Markings 11648011551 EN - 02/2021 - 07...

  • Page 40: Technical Description

    Technical description Technical description The steering is controlled by: The SXD 20 double pallet stackers are inten- A steering wheel and a control unit ded for stacking and double stacking pallets ● The Steering Knob device (notched button and/or containers. They allow you to transfer ●...
  • Page 41 Technical description Electronic key Control button (Steering Knob device) ● ● FleetManager™ Cold store (-35°C) ● ● Steering wheel on the left or the right Terminal support ● ● Control unit on the left or the right depend- Document holder support ●...

  • Page 42: List Of Checks Prior To Start-Up

    List of checks prior to start-up List of checks prior to start-up – Damaged or missing stickers must be re- WARNING placed in compliance with the marking posi- Damage or other defects on the forklift truck or at- tion table. tachments (special equipment) can result in acci- dents.

  • Page 43: Checks And Actions Prior To Commissioning

    Checks and actions prior to commissioning Checks and actions prior to commissioning Start-up  NOTE Check that no commands are activated before switching on the truck. – Check that the battery is connected and locked and that the hood is closed correctly. –...

  • Page 44: Checking The Brakes

    Checks and actions prior to commissioning Checking the brakes DANGER Risk of accident. If there is a brake system fault, do not use the truck. Report the malfunction to the manager. Braking by reversing the drive direction  To check the brakes, proceed as follows: –...

  • Page 45: Checking The Horn

    Checks and actions prior to commissioning Checking the horn  To check the operation of the horn, proceed as follows: – Press the horn (1). The horn sounds. 11648011551 EN - 02/2021 - 07...

  • Page 46: Truck Operating Instructions

    Truck operating instructions Truck operating instructions The trucks are designed for indoor and out- Speed must be reduced when moving over door use in non-hazardous atmospheres. The obstacles to prevent the truck from becoming temperature should be between -10°C and unbalanced and vibrations in the operator's +45°C and the relative humidity of the air less arms.
  • Page 47 Truck operating instructions WARNING CAUTION Driving safety guidelines: Risk of injury – The driver must drive slowly around corners and Before using a side access truck, check that the bat- when entering narrow passageways. tery is correctly locked. – The driver must always maintain a safe braking distance from vehicles or people in front of him.

  • Page 48: Climbing On And Off The Truck

    Climbing on and off the truck Climbing on and off the truck  WARNING Risk of falling, tripping or slipping when climbing on/off the truck. – Hold the bar (1) when climbing on/off the truck. – Pay attention to the step. DANGER Risk of injury To avoid accidental start-up, do not use the control...

  • Page 49: Operator Presence Pedal

    Operator presence pedal Operator presence pedal  Pressing the operator presence pedal (1) ena- bles the truck functions. If the operator presence pedal (1) is released while the truck is moving, it brakes and slows to a stop. Releasing the operator presence pedal (1) ac- tivates the parking brake.

  • Page 50: Using The Display-Operating Unit

    Using the display-operating unit Using the display-operating unit Selection buttons  The operator selects the menus using the four selection buttons: The Blue Q button (1) to select Blue Q ● mode, hare mode or tortoise mode The left arrow button (2) to scroll left ●...

  • Page 51: Operation Of The Display Unit

    Using the display-operating unit Operation of the display unit Operator present  The Operator present(1) indicator light comes on when the operator steps onto the detection platform. It switches off immediately afterwards. Managing battery charging  The operating unit shows the battery charge level.
  • Page 52 Using the display-operating unit Temperature, Settings and Warning  lights The temperature indicator light (1) comes on in the event of overheating of the traction mo- tor or the controller. A warning is shown on the display. The settings indicator light (2) comes on to in- dicate the date of the next maintenance.
  • Page 53 Using the display-operating unit Activity indicator  The activity indicator indicator light (1) flashes continuously while the truck is in operation. When the indicator is off, the display unit is locked or frozen. A warning is shown on the display. Settings menu ...
  • Page 54 Using the display-operating unit Error codes menu  It is possible to access the error messages that disrupt the truck’s operation. – Select the error messages menu (1) The operator has access to the error codes. If several codes are affecting the truck, the oper- ator can scroll through several successive dis- plays.

  • Page 55: Driving Safety Guidelines

    Driving safety guidelines Driving safety guidelines Behaviour when driving Never sit on the dashboard to drive the ● truck Operators must obey the same rules within The truck must not be used as a stepladder ● the plant as on the road. They must drive at The truck is not designed to transport peo- ●...

  • Page 56: Driving

    Driving Driving Definition of directions  On a ride-on double pallet stacker, the con- ventional directions for the drive direction are: Forward travel (2): Opposite to fork direc- ● tion/Forklift operator direction Reverse travel (1): Fork direction ● Start-up  NOTE Check that no controls are activated before ●...

  • Page 57: Driving

    Driving Driving WARNING Be aware of the position of the drive wheel Slowly start the truck. Check the position of the drive wheel on the display. NOTE Always operate the drive switch slowly, as the truck reacts immediately. Abrupt starts, brak- ing or reversal of drive direction must be avoi- ded at all costs.

  • Page 58: Braking

    Driving – Operate it progressively in the opposite di- rection until the required speed is reached. Braking WARNING The quality of the floor surface affects the braking distance of the truck. This should be taken into consideration when driving. Braking by reversing the drive direction ...

  • Page 59: Horn

    Driving Horn  The horn is positioned on the rear side of the control module. It is used: On routes where there is poor visibility ● At junctions ● In the event of immediate danger ● – Press the button (1) on the control module. The horn sounds.

  • Page 60: Using The Truck On A Slope

    Driving Blue Q mode Selecting Blue Q mode allows you to slightly reduce the performance of the truck: The travel speed of the truck is reduced ● (70% of maximum speed) The speed of lifting and lowering the forks is ●...
  • Page 61 Driving Travelling up slopes  Always travel up slopes in reverse. The load faces uphill. Without a load, we recommend that you go up a slope forwards. Travelling down slopes  Always travel down slopes forwards. The load faces uphill. Without a load, we recommend that you go down a slope in reverse.

  • Page 62: Steering Knob Option

    Driving – Release the drive switch to apply the park- ing brake. Steering Knob option  The Steering Knob device can replace the steering wheel controls. WARNING Risk of sharp truck movement The Steering Knob device is highly sensitive. It is im- portant to manipulate the turning knob with caution.

  • Page 63: Operating The Fleetmanager™ Option

    Operating the FleetManager™ option Operating the FleetManager™ option Description of the FleetManager option The FleetManager option allows you to control GSM: Global System for Mobile Communi- access to the truck. The option is a fleet man- cation agement system. Shock sensor You can access the system: Either by using a keypad This sensor allows you to record the shocks...

  • Page 64: Commissioning A Truck Equipped With The Fleetmanager™ Option

    Operating the FleetManager™ option Commissioning a truck equipped with the FleetManager™ option Commissioning a truck equipped with a  keypad or an electronic key – Turn the switch key to start the truck. – Enter the PIN code on the keypad. The PIN code consists of five to eight digits.

  • Page 65: Fleetmanager™ Option: Colour Code For The Leds

    Operating the FleetManager™ option FleetManager™ option: Colour code for the LEDs The LEDs can have different statuses and dif- ferent colours. Below is the list of the most common messages and their meanings. Malfunction Cause Solution LED status Signal transmitter LED 1 LED 2 Reading device...
  • Page 66 Operating the FleetManager™ option Malfunction Cause Solution LED status Signal transmitter LED 1 LED 2 Flashes quickly Lit continuously A shock has oc- Reset the shock Red colour Green colour curred The truck is The truck is con- switched on but is nected via a Blue- not moving.

  • Page 67: Disconnecting A Truck Equipped With The Fleetmanager™ Option

    Operating the FleetManager™ option Disconnecting a truck equipped with the FleetManager™ option NOTE Operators must not log off intentionally while driving. WARNING Access to the truck must be disabled. Unauthorised users are not allowed to use the truck. Disconnecting a truck equipped with a ...
  • Page 68 Operating the FleetManager™ option Disconnecting a truck equipped with an  RFID reading device – Park the truck in a safe place. – Briefly place the RFID card or the RFID transponder (4) in front of the reading de- vice (3). The LED (1) lights up for a second (red col- our).

  • Page 69: Transporting Loads

    Transporting loads Transporting loads Load handling safety rules  WARNING Carefully observe the following instructions before picking up loads. Never touch or stand on moving parts of the truck (e.g. lifting device, pushing devices, work installations or devices for picking up loads). WARNING Take care not to trap hands or feet when operating the truck.

  • Page 70: Transporting Pallets Or Other Containers

    Transporting loads Transporting pallets or other con-  tainers As a general rule, loading units must be trans- ported one by one (e.g. pallets). Transporting several loading units at a time is only author- ised: when the safety preconditions are fulfilled. ●...

  • Page 71: Lift Control Elements

    Transporting loads Lift control elements WARNING Risk of injury The safety instructions must be strictly adhered to. Do not touch or stand on moving parts (e.g. lifting de- vice, pushing devices, work installations, load lifting devices). CAUTION Risk of the load swinging and loss of stability Do not drive with a load in the raised position with- out load on the load arms.

  • Page 72: Progressive Stopping Of The Carriage In The Lower Position

    Transporting loads Base lift  Lifting the load arms – Pull the control (2) downwards (D). The load arms are raised. Lowering the load arms – Push the control (2) upwards (C). The load arms are lowered. Progressive stopping of the carriage ...

  • Page 73: Reading The Capacity Label

    (initial lift) Reading the capacity label  Example for a truck equipped with a 1574- mm mast and initial lift: 1: Model: SXD-20 ● 2: Maximum lift height: 1660 mm ● 3: Maximum mast capacity: 1200 kg with a ●...

  • Page 74: Handling A Single Load

    Transporting loads Handling a single load DANGER Risk of truck falling Do not stack the initial lift high. Before picking up a load Ensure that the load weight does not exceed the capacity of the truck. Refer to the nominal capacity specified on ●...
  • Page 75 Transporting loads Picking up a load from the ground – Use the initial lift to raise a load of up to 2000 kg several centimetres from the ground. Transporting a load  DANGER Risk of accident There must be no one under or near the truck when the load is in the raised position.
  • Page 76 Transporting loads CAUTION Risk of falling Do not touch nearby loads or loads positioned be- hind the truck. CAUTION Risk of accident Before you set down the load, ensure that no one is around the truck or the load. Stacking a load ...
  • Page 77 Transporting loads Picking up a load at a height  Proceed as follows: – Drive the truck to the required location. – Lower the load arms completely. – Lift the forks to the height of the pallet. – Carefully move the forks forward under the pallet.

  • Page 78: Handling Two Stacked Pallets

    Transporting loads Handling two stacked pallets Double pallet stackers enable two stacked loads to be transported: - One load on the load arms (initial lift). - One load on the fork arms. DANGER Risk of loss of stability The overall weight of the two loads must not ex- ceed the maximum capacity of the machine (refer to the capacity plate).
  • Page 79 Transporting loads – Raise the load arms (2) to lift the load from  the ground. – Lower load (Q1) again as close as possible to load (Q2) before driving. CAUTION Risk of crushing goods Make sure that there is enough space above load (Q2) so as not to crush the top of the pallet.
  • Page 80 Transporting loads WARNING Lifting and lowering the forks The initial lift or lowering operation (load arms) is matched by the forks. Before leaving the machine CAUTION Parking the truck Always stop the machine on level ground away from traffic routes. –...

  • Page 81: Cold Store Usage (Optional)

    Cold store usage (optional) Cold store usage (optional)  CAUTION Standard trucks risk being subject to significant dam- age if used in extreme conditions. Only trucks with the Cold Store option may be used inside cold storage. Specific oil designed for cold stores must be used.
  • Page 82 Cold store usage (optional) Parking The truck must be parked outside of the cold store. Parking inside the cold store could cause seri- ous damage to the electrical and mechanical equipment (seals, hoses, rubber and synthetic parts). CAUTION Do not leave discharged or unused batteries in the cold store.

  • Page 83: Parking The Truck

    Parking the truck. Parking the truck. – Switch off the ignition (key or electronic WARNING key). Risk of injury – Press the emergency off switch. Never leave the truck with the load in the raised posi- tion. Restarting work Do not stop the truck on a slope. If absolutely neces- sary, secure the truck with wedges.

  • Page 84: Handling The Battery

    Handling the battery Handling the battery Battery type Trucks can be fitted with different types of bat- tery. Comply with the information indicated on your battery's type plate, as well as with its features. WARNING The weight and size of the battery influence the sta- bility of the truck.

  • Page 85: Opening And Closing The Battery Hood

    Handling the battery Parking the truck securely When the battery is being worked on, the truck must be parked safely. The truck can only be restarted when the covers and connectors have been put back in the operating position. Opening and closing the battery ...

  • Page 86: Changing The Side Access Battery

    Handling the battery Changing the side access battery DANGER Risk of trapping fingers. It is advisable to wear gloves when changing the bat- tery. WARNING Risk of injury Safety shoes must be worn when changing the bat- tery. Before handling, ensure that there is nobody around the truck.
  • Page 87 Handling the battery – Unlock the door that is not attached to the  side of the battery by lifting the latch (1). Hold the door (2) to prevent it falling. – Remove the door (2) (if this option is selec- ...
  • Page 88 Handling the battery – Operate and pull the locking handle (2) in  the direction indicated by the arrow. – Lift the locking bar (3) until the battery is  freed. 11648011551 EN - 02/2021 - 07...
  • Page 89 Handling the battery – Pull the battery onto the truck with extrac-  tion rollers or the roller frame. – Replace the battery. Remove the dis- charged battery and position a charged bat- tery on the roller frame. – Position the truck with extraction rollers or the roller frame (4) in the upright position next to the battery compartment.
  • Page 90 Handling the battery – Push until a click is heard. The battery is  correctly installed. WARNING Risk of injury Ensure that the battery is in the end position and that the hook is correctly holding the battery. DANGER Risk of injury The battery is correctly positioned but is not yet locked.
  • Page 91 Handling the battery – Lower the latch of the battery compartment  door (if this option is selected). The door that is not attached to the side of the battery must be correctly locked. – Refit the battery hood. – Return the truck to service. WARNING Risk of injury Before restarting the truck, ensure that the battery is...

  • Page 92: Charging The Battery Using An External Charger

    Handling the battery Charging the battery using an exter- nal charger CAUTION The battery may be damaged if discharged beyond a given limit. – Charge the battery immediately. – Park the truck safely. – Before charging, check the condition of the battery cable and the charger cable.
  • Page 93 Handling the battery WARNING Explosive gases are generated during battery charg- ing. – Make sure that the work area is well-ventilated. – Make sure that the battery hood remains open for the entire time the battery is charging. 11648011551 EN - 02/2021 - 07...

  • Page 94: Handling The Truck In An Emergency

    Handling the truck in an emergency Handling the truck in an emergency Emergency mast lowering  The emergency control (1) allows the mast to be lowered manually in the event of a prob- lem. This operation is to be performed as follows: –...

  • Page 95: Truck Towing Procedure

    Handling the truck in an emergency Truck towing procedure It is not possible to tow the truck with no elec- trical function. The electromagnetic brake re- mains in the closed position. Truck towing is authorised with a rigid connec- tion (tow bar) if the truck to be towed can no longer be braked.
  • Page 96 Handling the truck in an emergency – After towing, chock the truck to prevent it  from moving. – To re-establish brake operation, unscrew and remove the two screws (1). – Refit the covers. WARNING It is essential that the covers are correctly refitted be- fore the machine is used.

  • Page 97: Handling The Truck In Specific Situations

    Handling the truck in specific situations Handling the truck in specific situations Slinging the truck  DANGER Danger of truck falling. Only use slings (2) or a hoist of sufficient quality. Check the weight of the machine (including battery) in order to choose a suitable device. Refer to the technical data.

  • Page 98: Lifting The Truck

    Handling the truck in specific situations Lifting the truck  DANGER Danger of swinging The lifting action must be performed carefully. For some work it is necessary to lift the truck. – Raise the load arms. – Switch off the ignition and unplug the bat- tery connector.

  • Page 99: Transporting The Truck In The Lift

    Handling the truck in specific situations Do not stand within the hoist's operating radius or DANGER below the lifted truck. Danger of death. Transporting the truck in the lift The truck must only be taken in lifts with an A minimum safety distance of 100 mm from adequate loading capacity that are designed the walls of the lift must always be observed.
  • Page 100 Handling the truck in specific situations 11648011551 EN - 02/2021 - 07...

  • Page 101: Maintenance

    Maintenance...

  • Page 102: General Maintenance Information

    Maintenance General maintenance information General maintenance information General The following instructions contain all the infor- mation required for maintenance of your truck. Carry out the various maintenance work in compliance with the maintenance plan. This will ensure that your truck is reliable and in good working order and that the warranty re- mains valid.

  • Page 103: Servicing And Maintenance Personnel Training And Qualification

    Maintenance General maintenance information Servicing and maintenance personnel training and qualification Truck maintenance must only be carried out The person responsible for carrying out the in- by qualified and authorised personnel. spection must have sufficient knowledge and experience to be able to assess the condition The annual inspection for prevention of acci- of the truck and the efficiency of the protective dents at work must be carried out by a person...

  • Page 104: Safety Guidelines For Maintenance

    Maintenance Safety guidelines for maintenance Safety guidelines for maintenance Servicing and maintenance measures To avoid accidents during servicing and main- – Ensure that there is no risk of the truck tenance operations, take all necessary safety moving or starting up unexpectedly. For this measures.

  • Page 105: Recommended Lubricants

    Maintenance Recommended lubricants Recommended lubricants SAE 85W 90 API GL4 CAUTION Damage to equipment if non-recommended lubri- Aerosol can for chains cants are used. Only use recommended lubricants. Only the lubri- Standard chain spray cants listed below are approved by the manufacturer. Do not mix lubricants.

  • Page 106: Technical Data For Inspection And Maintenance

    Maintenance Technical data for inspection and maintenance Technical data for inspection and maintenance Assembly Consumables/lubricants Capacities/Adjustment values Between 3.7 and 4 l (working Hydraulic system Hydraulic oil capacity) Transmission gear Transmission gear oil 1.5 l Traction motor (3 kW) 1F1 fuse Power: 300 A, quantity: 1 ES30-24 steering unit 3F1 fuse...

  • Page 107: Accessing The Technical Compartment

    Maintenance Accessing the technical compartment Accessing the technical com- partment In order to perform maintenance on various truck components, it is necessary to access the technical compartment. – Immobilise the truck. – Lower the forks. – Switch off the truck (key or electronic key). –...
  • Page 108 Maintenance Accessing the technical compartment – Open the technical compartment door (2).  It is now possible to access the technical com- partment. You must close the technical com- partment door after the operation is finished. – Close the technical compartment door (2). CAUTION Risk of trapping fingers Take care not to trap your fingers between the door...

  • Page 109: Maintenance Plan As Required

    Maintenance Maintenance plan as required Maintenance plan as required Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out as required Chassis, bodywork and fittings Clean the truck Wheels Check the condition of the wheels Electrical equipment Checking the condition of the battery and the battery cable Clean the battery and the battery compartment...

  • Page 110: 1000-Hour/Annual Maintenance Plan

    Maintenance 1000-hour/annual maintenance plan 1000-hour/annual maintenance plan Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out every 1000, 2000, 4000, 7000 and 8000 hours Preparation Clean the truck Check the error codes using the diagnostic tool Chassis and equipment Check the condition of the forks Check the electromagnetic brake...

  • Page 111: 10,000-Hour Service Plan

    Maintenance 10,000-hour service plan 10,000-hour service plan Depending on the application, environmental conditions and driving style, the following proce- dures should be carried out every 10,000 hours Information Carry out all 1000-hour maintenance work Carry out all 5000-hour maintenance work Motor Drain the transmission gear oil 11648011551 EN - 02/2021 - 07...

  • Page 112: Chassis, Bodywork And Fittings

    Maintenance Chassis, bodywork and fittings Chassis, bodywork and fittings Cleaning the truck Cleaning instructions – Park the truck. – Press the emergency off switch. CAUTION Electrical hazards The battery must always be disconnected during cleaning procedures. Washing the outside of the truck ...
  • Page 113 Maintenance Chassis, bodywork and fittings NOTE Only use dry cleaning products ● Do not remove the cowlings ● – Clean the electrical installations with a non- metal brush and dry with lightly compressed air. After washing – Carefully dry the truck (e.g. with com- pressed air).

  • Page 114: General Information On Battery Maintenance

    Maintenance Chassis, bodywork and fittings General information on battery maintenance DANGER NOTE Risk of injury The discharge indicators used to check the ● Before carrying out any operations on the electric in- battery must also be suitable for the type of stallation, turn the truck power supply off.

  • Page 115: Checking The Condition Of The Forks

    Maintenance Chassis, bodywork and fittings Checking the condition of the forks  – Check that the fork arms (1) show no signs of deformation, splits, heavy wear or cracks. CAUTION Truck damage. If the fork carriage is damaged, have it changed by the After-Sales Service Centre.

  • Page 116: Steering And Wheels

    Maintenance Steering and wheels Steering and wheels Maintaining the wheels and rollers  The tyre treads on the drive wheel (1), stabilis- ing wheels (2) and rollers (3) should show no signs of deterioration. – Raise the truck until the wheels are off the ground.

  • Page 117: Electrical Equipment

    Maintenance Electrical equipment Electrical equipment Cleaning and blowing out the elec-  trical components CAUTION Electrical hazards Always disconnect the battery connector before working on an electrical component. – Press in the emergency off switch. – Disconnect the battery connector. –...

  • Page 118: Checking The Battery Acid Level And Electrolyte Density

    Maintenance Electrical equipment – Check that the following two fuses are cor- rectly secured: The 300 A fuse (1) protects the traction and lift power circuit. The 40 A fuse (2) protects the steering cir- cuits. The 5-A fuse (3) and 7.5-A fuse protect the control circuit.

  • Page 119: Checking The Condition Of Cables, Terminals And The Battery Connector

    Maintenance Electrical equipment ENVIRONMENT NOTE Dispose of any used battery acid in accord- ance with the regulations. Checking the condition of cables,  terminals and the battery connector – Check that the cable insulation is undam- aged. – Check that there are no signs of heat build- up in the connections.

  • Page 120: Hydraulic Systems

    Maintenance Hydraulic systems Hydraulic systems Checking the hydraulic system for  leaks – Inspect the hydraulic system: pipes, hoses and connections between the pump unit and the cylinders. – Tighten the connections if required. – Check the cylinders for leaks. –...

  • Page 121: Check The Hydraulic Oil Level

    Maintenance Hydraulic systems Check the hydraulic oil level To check the hydraulic oil level, proceed as follows: – Immobilise the truck. – Lower the forks. – Switch off the ignition and remove the key. – Press in the emergency off switch. –...

  • Page 122: Lift Mast

    Maintenance Lift mast Lift mast Cleaning and lubricating the chains NOTE NOTE If the lifting chain is too dirty, clean it. Use of high pressure liquid cleaning devices is not advisable. – Place a recipient underneath the lifting chain. DANGER –...

  • Page 123: Checking The Protective Screen

    Maintenance Lift mast – Fully lower the mast.  – Undo the locknut (2) – Place the chains under slight tension by tightening the nut (1). – Retighten the locknut (2). CAUTION Risk of the equipment becoming worn or damaged. After this adjustment, check that the fork carriage does not reach the mechanical stop at the top of the mast during the maximum lift.
  • Page 124 Maintenance Lift mast DANGER Poor visibility The screen must be installed and correctly attached. Do not attach anything to the screen that could affect the visibility of the forks. When cleaning the fork carriage side, only clean the screen when the fork carriage is in the lowered posi- tion.

  • Page 125: Storage And Decommissioning

    Maintenance Storage and decommissioning Storage and decommissioning Storage of truck Precautions should be taken if the truck must CAUTION not be used for a reasonably long period. The We recommend that you do not use a plastic sheet operations depend on the length of time it is as this encourages condensation to form.

  • Page 126: Permanent Putting Out Of Commission (Destruction)

    Maintenance Storage and decommissioning Permanent Putting Out of Commis- sion (Destruction) When scrapping the truck, it is necessary to: – Remove the various parts of the truck (cov- ers, battery, chains, motors etc.) – Sort out the components depending on their type: pipes, rubber components, lubricants, aluminium, iron etc.

  • Page 127: Technical Specifications

    Technical specifications...

  • Page 128: Sxd 20 Datasheet

    Technical specifications SXD 20 datasheet SXD 20 datasheet 11648011551 EN - 02/2021 - 07...
  • Page 129 Technical specifications SXD 20 datasheet DESCRIPTION Manufacturer STILL Model type SXD 20 Method of propulsion: battery, diesel, petrol, LPG, Battery mains power Driving: manual, pedestrian, standing, seated, or- Standing der picking Nominal capacity Main lift 1200 Q (kg) Main lift/Initial lift...
  • Page 130 Technical specifications SXD 20 datasheet Initial lift (±5 mm) h5 (mm) 4.10 Load arm/ground height (±0/5 mm) h8 (mm) Height at the ends of the forks in the lower posi- 4.15 h13 (mm) tion (±5 mm) 4.19 Total length (±5 mm) L1 (mm) 2170 4.20...
  • Page 131 Technical specifications SXD 20 datasheet Turnover output 1.36 Energy consumption at turnover output kWh/1h 1.68 MISCELLANEOUS Speed control LAC controller 10.7 Noise level at operator's ears dB (A) Level of vibration felt by the operator (EN 13059) 0.74 (1) Weight according to line 2.1 (2) With battery line 6.5 (3) Ast = Wa + R + a (pallet stacker) Safety distance a = 200 mm...

  • Page 132: Mast Types

    Technical specifications Mast types Mast types Mast type Standard 1574S 1724S 1924S 2024S 2124S 1240 1315 1415 1465 1515 1315 1390 1490 1540 1590 1574 1724 1924 2024 2124 2094 2244 2444 2544 2644 Mast type Duplex 1574D 1724D 1924D 2024D 2124D 1240...
  • Page 133 Index Oil Safety Information....13 Safety information for handling hydraul- Accessing the technical compartment..99 ic fluid......14 Address of manufacturer.
  • Page 134 Index FleetManager™ Colour code for the LEDs... 57 Maintaining the wheels and rollers..Commissioning a truck equipped with a Maintenance plan....keypad or an electronic key.
  • Page 135 Index Setting a load down on the ground..Transporting a load....Setting down two loads....Transporting the truck.
  • Page 138 STILL GmbH 11648011551 EN - 02/2021 - 07...

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