Still HPT 10 XE Original Instructions Manual
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Still HPT 10 XE Original Instructions Manual

Scissor lift pallet truck
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Original instructions
Scissor lift pallet truck
HPT 10 XE
HPT 10 XM
0058 0059
50988046052 EN - 01/2021 - 01

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  • Page 1 Original instructions Scissor lift pallet truck HPT 10 XE HPT 10 XM 0058 0059 50988046052 EN - 01/2021 - 01...
  • Page 3 Internet address and QR code  The information can be accessed at any time by pasting the address https://m.still.de/vdma in a web browser or by scanning the QR code. 50988046052 EN - 01/2021 - 01...

  • Page 5: Table Of Contents

    EC conformity, CE labelling..........EC/EU declaration of conformity for HPT 10 XE .......
  • Page 6 HPT 10 XE lifting system controls ........
  • Page 7 Table of contents Driving on lifts ............Driving on loading bridges .
  • Page 8 Checking the electrical connections at the pump motor, HPT 10 XE ....Maintaining the electrical system, HPT 10 XE....... . .

  • Page 9: Foreword

    Foreword...

  • Page 10: Your Industrial Truck

    Foreword Your industrial truck Your industrial truck General The industrial trucks described in these oper- ating instructions are built to the applicable standards and safety regulations. The industri- al trucks are fitted with the most up-to-date technology It is now a matter of handling the trucks safely and maintaining their functionali- These operating instructions provide the nec- essary information to do this.

  • Page 11: Ec/Eu Declaration Of Conformity For Hpt 10 Xe

    Foreword Your industrial truck EC/EU declaration of conformity for HPT 10 XE EC/EU declaration of conformity STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany We declare herewith that the machine Industrial truck type Scissor lift pallet truck Model HPT 10 XE Serial number HLI0680000 –...

  • Page 12: Ec/Eu Declaration Of Conformity For Hpt 10 Xm

    Foreword Your industrial truck EC/EU declaration of conformity for HPT 10 XM EC/EU declaration of conformity STILL GmbH Berzeliusstraße 10 22113 Hamburg Germany We declare herewith that the machine Industrial truck type Scissor lift pallet truck Model HPT 10 XM Serial number HLI0680000 –...

  • Page 13: Information About The Documentation

    The operating instructions can be reordered as a spare part from the STILL service centre. The personnel responsible for operating and maintaining the equipment must be familiar with these operating instructions.

  • Page 14: Issue Date And Currentness Of Manual

    Issue date and currentness of man- The issue date of this manual can be found on the title page. STILL is constantly engaged in the further de- velopment of industrial trucks. These operat- ing instructions are subject to change, and any claims based on the information and/or illus- trations contained in them cannot be asserted.

  • Page 15: Typical Graphics

    Foreword Information about the documentation NOTE For technical requirements that require special attention. ENVIRONMENT NOTE To prevent environmental damage. Typical graphics  This documentation explains the (usually se- quential) chain of certain functions or opera- tions. Schematic views of an industrial truck are used to illustrate these procedures.

  • Page 16: Environmental Considerations

    Foreword Environmental considerations Environmental considerations Packaging During delivery of the industrial truck, certain parts are packaged to provide protection dur- ing transport. This packaging must be re- moved completely prior to commissioning. ENVIRONMENT NOTE The packaging material must be properly dis- posed of after delivery of the industrial truck.

  • Page 17: Introduction

    Introduction...

  • Page 18: Proper Usage

    Introduction Proper usage Proper usage The industrial truck described in these operat- ing instructions is suitable for lifting and trans- porting loads on pallets, see C hapter "Han- ⇒  dling loads", Page 43 . The industrial truck must only be used for its intended purpose as set out and described in these operating instructions! If the industrial truck is to be used for purpo-...

  • Page 19: Impermissible Use

    Introduction Impermissible use Impermissible use The operating company or operator, and not the manufacturer, is liable for any hazards caused by improper use (see also C hapter ⇒  "Definition of terms used for responsible per- sons", Page 18 ). CAUTION Use for purposes other than those described in these operating instructions is prohibited.

  • Page 20: Place Of Use

    Introduction Place of use Place of use The industrial truck can be used in buildings. The sites on which the industrial truck is used must comply with the current regulations (con- dition of the ground, lighting etc.). The floor areas must have an adequate load capacity (concrete, asphalt) and should have a smooth surface.

  • Page 21: Residual Dangers, Residual Risks

    Introduction Residual dangers, residual risks Residual dangers, residual risks Despite careful working and compliance with standards and regulations, the occurrence of other risks when using the industrial truck can- not be entirely excluded. The industrial truck and all other system com- ponents comply with current safety require- ments.
  • Page 22 Introduction Residual dangers, residual risks Risk of accident when transporting loads ● due to slipping or falling. Loss of stability due to the load being unsta- ● ble or the load slipping etc. Human error - Disregarding safety regula- ● tions.

  • Page 23: Danger To Employees

    Introduction Danger to employees Danger to employees In accordance with the German operating safety ordinance (BetrSichVO) and labour pro- tection law (ArbSchG), the operating company (see "Definition of terms used for responsible persons") must determine and assess hazards during operation, and establish what occupa- tional health and safety measures are required in respect of employees.

  • Page 24: Specific Usage Risks As A Result Of Operating The Industrial Truck

    Introduction Specific usage risks as a result of operating the industrial truck Specific usage risks as a re- sult of operating the industrial truck Approval from the manufacturer and, if appli- cable, the relevant authorities, must be ob- tained each time the truck is used in a manner that is different to how it is used normally, and in cases where the operator is not certain that he can use the truck correctly and without the...

  • Page 25: Safety

    Safety...

  • Page 26: Definition Of Terms Used For Responsible Persons

    Safety Definition of terms used for responsible persons Definition of terms used for responsible persons Operating company The operating company is the natural or legal person or group who uses the industrial truck or on whose authority the truck is used. The operating company must ensure that the industrial truck is used only for its proper pur- poses and in compliance with the safety regu-...

  • Page 27: Operator

    Safety Definition of terms used for responsible persons Operator This industrial truck may be used only by per- sons who have received sufficient instruction on control and operation, and proven their ability to handle this industrial truck safely to the operating company's responsible repre- sentative.

  • Page 28: Basic Principles For Safe Operation

    Safety Basic principles for safe operation Basic principles for safe operation Changes and retrofitting NOTE Changes and retrofitting are prohibited! Warning regarding non-original parts Original parts, attachments and accessories are specially designed for this industrial truck. We specifically draw your attention to the fact that parts, attachments and accessories sup- plied by other companies have not been tes- ted and approved by us.

  • Page 29: Safety Tests

    Safety Safety tests Safety tests Carrying out regular testing on the  industrial truck Safety inspection based on time and ex- traordinary incidents The operating company must ensure that the industrial truck is checked by a competent per- son at least once a year or following unusual incidents.

  • Page 30: Safety Regulations For Handling Consumables

    Safety Safety regulations for handling consumables Safety regulations for handling consumables Permissible consumables WARNING Consumables can be dangerous. Observe the safety regulations when handling such materials. Please refer to the maintenance data table for the permissible substances that are necessary for operation (see C hapter "Maintenance da- ⇒ ...

  • Page 31: Hydraulic Fluid

    Safety Safety regulations for handling consumables WARNING There is a risk of slipping on spilled oil, particularly when combined with water! – Spilt oil should be removed immediately with oil- binding agents and disposed of according to the regulations. ENVIRONMENT NOTE Oil is a water-polluting substance! Always store oil in containers that comply ●...

  • Page 32: Battery Acid

    Safety Safety regulations for handling consumables ENVIRONMENT NOTE Hydraulic fluid is a water-polluting substance. Always store hydraulic fluid in containers ● that comply with regulations Avoid spills ● Spilt hydraulic fluid should be removed im- ● mediately with oil-binding agents and dis- posed of according to the regulations Dispose of old hydraulic fluid according to ●...

  • Page 33: Disposal Of Consumables

    Safety Safety regulations for handling consumables Disposal of consumables ENVIRONMENT NOTE Materials that accumulate during repair, main- tenance and cleaning must be collected prop- erly and disposed of in accordance with the national regulations for the country in which the truck is being used. Work must only be carried out in areas designated for the pur- pose.

  • Page 34: Emissions

    Noise emissions The HPT 10 XE scissor lift pallet truck emits the following sound-pressure levels: Continuous sound pressure level at the HPT 10 XE scissor lift pallet truck < 70 dB(A) Battery WARNING...

  • Page 35: Overviews

    Overviews...

  • Page 36: Overview

    Overviews Overview Overview General view HPT 10 XE HPT10_003 Tiller Steering rollers Gas spring Stabilisers Battery cover Forks Emergency stop switch Load castors Pump motor cover Lift cylinder 50988046052 EN - 01/2021 - 01...

  • Page 37: General View Hpt 10 Xm

    Overviews Overview General view HPT 10 XM HPT10_033 Tiller Steering rollers Lift cylinder Stabilisers Hydraulic oil tank Forks Hydraulic pump Load castors 50988046052 EN - 01/2021 - 01...

  • Page 38: Labelling Points

    Overviews Labelling points Labelling points Overview HPT 10 XE STILL GmbH Berzeliusstr. 10 D-22113 HAMBURG MADE IN ITALY Model Code Serial # Year RATED LOAD CAPACITY UNLOADED W EIGHT kg min kg max BATTERY lb min lb max VOLTAGE 600 mm...

  • Page 39: Overview Hpt 10 Xm

    Overviews Labelling points Overview HPT 10 XM STILL GmbH Berzeliusstr. 10 D-22113 HAMBURG MADE IN ITALY Model Code Serial # Year RATED LOAD CAPACITY UNLOADED W EIGHT kg min kg max BATTERY lb min lb max VOLTAGE 600 mm Decal information: Lower load / Transport...

  • Page 40: Nameplate

    Overviews Labelling points Nameplate  It is possible to identify the industrial truck from the information on the nameplate. STILL GmbH Berzeliusstr. 10 D-22113 HAMBURG MADE IN ITALY Model Code Serial # Year RATED LOAD CAPACITY UNLOADED W EIGHT kg min...

  • Page 41: Operation

    Operation...

  • Page 42: Checks And Tasks To Be Carried Out Prior To Commissioning

    Operation Checks and tasks to be carried out prior to commissioning Checks and tasks to be carried out prior to commissioning Visual inspections WARNING Damage or other defects on the industrial truck can result in accidents. If damage or other defects are identified on the in- dustrial truck during the following inspections, do not use the industrial truck until it has been repaired properly.

  • Page 43: Commissioning

    Operation Commissioning Commissioning Steering  The industrial truck can be steered by swivel- ling the tiller within the angle indicated (1). At maximum steering lock, the industrial truck can be turned in the smallest turning radius (Wa), see C hapter "Technical datasheet", ⇒ ...

  • Page 44: Lifting

    When the scissor lift is raised mechanically, the lift cylinder raises the forks continuously up to the max. height (h3). HPT10_028 HPT 10 XE lifting system controls DANGER Danger to life! Stay away from the area beneath the raised forks.
  • Page 45 Operation Lifting Lifting the forks – Press "lift-lower" control switch (1) upwards.  The forks are raised. HPT10_006 Lowering the forks – Press "lift-lower" control switch (1) down-  wards. The forks are lowered. HPT10_008 HPT 10 XM lifting system controls DANGER Danger to life! Stay away from the area beneath the raised forks.
  • Page 46 Operation Lifting DANGER Risk of accidents! Do not step onto the forks. Do not lift people. Never grab or climb on moving parts of the industrial truck. When transporting loads, the forks must be in the low position, with a maximum clearance of 300 mm from the ground.
  • Page 47 Operation Lifting Lowering the forks – Pull "lift-lower" operating lever upwards (2) .  The forks are lowered. HPT10_036 50988046052 EN - 01/2021 - 01...

  • Page 48: Brakes

    Operation Brakes Brakes Braking the industrial truck To brake the industrial truck, with or without a load, proceed as follows: – Move tiller (1) against the drive direction  and use your muscular strength to reduce the speed of the industrial truck. WARNING Risk of crushing! If the truck is decelerated too quickly, the load could...

  • Page 49: Parking Brake (Special Equipment)

    Operation Brakes HPT 10 XE – Press switch (1) on the tiller downwards.  The pallet is lowered and is braked by the ground. HPT10_006 HPT 10 XM – Pull operating lever (1) on the tiller up-  wards. The pallet is lowered and is braked by the ground.
  • Page 50 Operation Brakes Operating the parking brake – Pull locking lever (2) and at the same time  move operating lever (1) from lower position (A) to upper position (B). – Release the locking lever (2) again. The parking brake is now applied. Releasing the parking brake –...

  • Page 51: Handling Loads

    Operation Handling loads Handling loads Safety regulations when handing loads The safety regulations for handling loads are shown in the following sections. DANGER Danger to life! Stay away from the area beneath the raised forks. Never exceed the rated capacity indicated on the nameplate.

  • Page 52: Taking Up Loading Units

    Operation Handling loads Taking up loading units To make sure that the load is securely suppor- ted, it must be ensured that the fork is posi- tioned as far as possible under the load. If possible, the load should rest on the back of the fork.

  • Page 53: Driving On Lifts

    Operation Handling loads Driving on lifts For this industrial truck, the operator may only use lifts with a sufficient load capacity and which the operating company (see C hapter ⇒  "Definition of terms used for responsible per- sons", Page 18 ) has authorisation for use. –...

  • Page 54: Cold Store Application

    Operation Cold store application Cold store application Cold store application The industrial truck is suitable for use in cold stores, see temperature ranges C hapter ⇒  "Technical datasheet", Page 84 . CAUTION Changing from a cold internal temperature to a warm outside temperature may result in the formation of condensation water.
  • Page 55 Operation Cold store application discharged voltage is reached earlier, i.e. the battery's capacity is lower. 50988046052 EN - 01/2021 - 01...

  • Page 56: Operation In Special Business Situations

    Operation Operation in special business situations Operation in special business situations Transport When the industrial truck is driven onto a means of transport, note the following: The load/lifting capacity of the means of ● transport, ramps and loading bridges must be greater than the loading weight of the in- dustrial truck.

  • Page 57: Handling The Battery

    Operation Handling the battery Handling the battery Removing and attaching the battery cover Removal – Park the industrial truck securely, see C hapter "Parking the industrial truck se- ⇒  curely", Page 53 – Unscrew the actuation button for emergen-  cy stop switch (1).
  • Page 58 Operation Handling the battery – Remove battery cover (1), see C hapter ⇒  "Removing and attaching the battery cover", Page 49 – Plug the battery charging cable into socket  (2). – Plug the mains plugs of the battery charger into a sufficiently protected 230-V isolated socket.

  • Page 59: Changing The Battery

    Operation Handling the battery Changing the battery – Park the industrial truck securely, see C hapter "Parking the industrial truck se- ⇒  curely", Page 53 – Remove battery cover (1), see C hapter ⇒   "Removing and attaching the battery cover", Page 49 .

  • Page 60: Procedure In Emergencies

    Operation Procedure in emergencies Procedure in emergencies Emergency shutdown  In an emergency, all electrical functions on the industrial truck can be shut down. – Press the emergency stop switch (1). WARNING Pressing emergency stop switch (1) shuts down the industrial truck's electrical functions.

  • Page 61: Decommissioning

    Operation Decommissioning Decommissioning Parking the industrial truck securely WARNING Do not park the industrial truck on a slope. Make sure that the industrial truck cannot roll away unintentionally. Never park the industrial truck in areas where it could create risks for other traffic. –...

  • Page 62: Cleaning

    Operation Cleaning Cleaning Cleaning the industrial truck WARNING Risk of fire! Combustible fluids may not be used to clean the truck. CAUTION Failure to follow these instructions could result in damaged components! – Follow the manufacturer's guidelines for working with cleaning materials. –...
  • Page 63 Operation Cleaning CAUTION Risk of short circuit! – If any humidity has penetrated the motor of an electric industrial truck, despite the precautionary measures taken, this must first be dried out using compressed air. 50988046052 EN - 01/2021 - 01...
  • Page 64 Operation Cleaning 50988046052 EN - 01/2021 - 01...

  • Page 65: Maintenance

    Maintenance...

  • Page 66: General Maintenance Information

    Maintenance General maintenance information General maintenance information Qualifications of personnel Only qualified and authorised personnel are allowed to perform maintenance work. The an- nual testing must be carried out by a qualified person. The examination and assessment by the qualified person must not be affected by operational and economic conditions and must be conducted solely from a safety perspective.

  • Page 67: Intervals For Maintenance And Inspection

    "Check the hydraulic oil level and hy- Hydraulics draulic system for leaks draulic system for leaks" Electrics / Checking the function of the connec- "Maintain the HPT 10 XE electrical sys- Electronics tions, cables and control switches tem" Maintenance after 6 months Function...
  • Page 68 Maintenance General maintenance information Maintenance after 12 months Function Maintenance work Chapter group Carry out all servicing work Carry out all maintenance work after 3 months Carry out all maintenance work after 6 months Performing an oil change "Change the hydraulic oil" Hydraulics Checking the high-pressure valve "Check the high-pressure valve"...

  • Page 69: Ordering Spare Parts And Wearing Parts

    Ordering spare parts and wearing parts Spare parts can be requested and ordered from the STILL service centre. Only use spare parts as per the manufactur- er's instructions. The use of unapproved spare parts can result in an increased risk of acci- dents due to insufficient quality or incorrect as- signment.

  • Page 70: Maintenance Data Table

    Maintenance General maintenance information Maintenance data table Unit Operating materials Specification Dimension HPT 10 XE hydraulic Hydraulic oil HVLP32 Max. 1.75l system HPT 10 XM hydraulic Hydraulic oil HVLP32 Max. 0.7l system Carbon brushes Minimum dimension 10.5 mm 1.6 kW pump motor Steering rollers (HPT ø...

  • Page 71: Safety Regulations For Maintenance

    Maintenance Safety regulations for maintenance Safety regulations for maintenance General information To prevent accidents during maintenance and repair work, all necessary safety measures must be taken, e.g.: Ensuring that unintentional movement of ● the industrial truck is prevented. Ensuring that a raised lifting accessory can- ●...

  • Page 72: Preparation For Maintenance

    Maintenance Preparation for maintenance Preparation for maintenance Jacking up The industrial truck must be jacked up for some maintenance work. Make sure that the industrial truck is only jacked up on level sur- faces, and is secured against rolling and drop- ping.

  • Page 73: Preserving Operational Readiness

    C hapter "Technical datasheet", ⇒  Page 84 . CAUTION Incorrectly adjusted steering rollers or load castors could lead to problems with stability. – This adjustment must only be made by the STILL service centre. HPT10_021 Checking the mounting of the steering  rollers –...

  • Page 74: Maintaining The Battery

    Maintenance Preserving operational readiness Checking the mounting of the load cas-  tors – Check snap ring (1) on both sides on the load castors for damage, and change if nec- essary. HPT10_022 Maintaining the battery NOTE Battery maintenance must be performed in ac- cordance with the specifications from the bat- tery manufacturer! WARNING...

  • Page 75: Servicing The Lifting System

    "Removing and attaching the battery cover", Page 49 . HPT10_020 Servicing the lifting system HPT 10 XE  Check the function of the scissor lift: – Press lift-lower control button (1) upwards. The scissor lift must extend to the maximum height without jerking.
  • Page 76 Maintenance Preserving operational readiness HPT 10 XM  Check the function of the scissor lift: – Press operating lever (1) downwards and perform a pumping action with the tiller. The scissor lift must extend to the maximum height without jerking. –...

  • Page 77: Maintenance After 3 Months

    Maintenance Maintenance after 3 months Maintenance after 3 months Other work that must be carried out – Perform all tasks required to maintain full operability; see the chapter entitled "Re- maining ready for operation". Checking the forks – Carry out a visual inspection of the forks (1) ...

  • Page 78: Checking The Hydraulic Oil Level And Hydraulic System For Leaks

    Maintenance Maintenance after 3 months Checking the hydraulic oil level and hydraulic system for leaks Checking the hydraulic oil level, HPT 10  – Lower the forks. – Remove battery cover (1), see C hapter ⇒  "Removing and attaching the battery cover", Page 49 .
  • Page 79 Maintenance Maintenance after 3 months Checking the lift cylinders and connec-  HPT10_026 tions for leaks, HPT 10 XE – Check the hose connection screw joints for leaks. – Check the connections, cylinders and pump motor for leaks. – Tighten any leaking connections and repair or change the faulty cylinder as necessary.

  • Page 80: Checking The Electrical Connections At The Pump Motor, Hpt 10 Xe

    – Fit filler cap (3). – Attach plastic covering (2). – Screw in screws (1). HPT10_047 Checking the electrical connections at the pump motor, HPT 10 XE – Check the mountings, condition and insula- tion of the wiring at the pump motor.  NOTE Oxidised connections and faulty wiring lead to voltage drops causing disturbance.

  • Page 81: Maintaining The Electrical System, Hpt 10 Xe

    Maintenance Maintenance after 3 months Maintaining the electrical system, HPT 10 XE Checking connections and cables at the  battery – Remove the battery cover, see C hapter ⇒  "Removing and attaching the battery cover", Page 49 . – Check the condition of the cables (1) and battery terminals, lubricate with battery grease as necessary.
  • Page 82 Maintenance Maintenance after 3 months 50988046052 EN - 01/2021 - 01...

  • Page 83: Maintenance After 6 Months

    – Carry out maintenance after three months; see the chapter entitled "Maintenance after three months". Maintenance of the pump motor, HPT 10 XE Exchange of the carbon brushes – Park the industrial truck securely, see C hapter "Parking the industrial truck se- ⇒ ...
  • Page 84 Maintenance Maintenance after 6 months – Connect connecting cable (1) in accordance with the marking and make sure that the po- larity is correct. – Attach the battery cover, see C hapter ⇒  "Removing and attaching the battery cover", Page 49 . 50988046052 EN - 01/2021 - 01...

  • Page 85: Maintenance After 12 Months

    – Note safety regulations for working with hydraulic oil, see C hapter ⇒  "Oils", Page 22 . HPT 10 XE – Jack up the industrial truck, see C hapter ⇒  "Jacking up", Page 64 . – Place a suitable collection container under ...
  • Page 86 Maintenance Maintenance after 12 months HPT 10 XM – Park the industrial truck securely, see C hapter "Parking the industrial truck se- ⇒  curely", Page 53 . – Unscrew screws (1).  – Remove plastic covering (2). HPT10_046 – Remove filler cap (3). ...

  • Page 87: Regular Safety Inspection

    Maintenance Maintenance after 12 months Regular safety inspection The regular safety inspection is to be carried out once a year, see C hapter "Carrying out ⇒  regular testing on the industrial truck", Page 21 Checking the high-pressure valve DANGER Danger to life! Make sure that stability is guaranteed.
  • Page 88 Maintenance Maintenance after 12 months 50988046052 EN - 01/2021 - 01...

  • Page 89: Technical Data

    Technical data...

  • Page 90: Dimensions Hpt 10 Xe

    Technical data Dimensions HPT 10 XE Dimensions HPT 10 XE HPT10_042 50988046052 EN - 01/2021 - 01...

  • Page 91: Hpt 10 Xm Dimensions

    Technical data HPT 10 XM dimensions HPT 10 XM dimensions HPT10_048 50988046052 EN - 01/2021 - 01...

  • Page 92: Technical Datasheet

    Technical data Technical datasheet Technical datasheet NOTE Values are valid for the standard devices. Var- iants may deviate from them. Characteristics HPT 10 XE HPT 10 XM Manufacturer STILL GmbH STILL GmbH Operation: manual, accompanied, stand- Manual Manual ing, seated, order picking...
  • Page 93 Technical data Technical datasheet HPT 10 XE HPT 10 XM Turning radius Wa (mm) 1445 1340 Aisle width for pallet 1000x1200 longitudi- Ast (mm) 1945 1840 Performance data HPT 10 XE HPT 10 XM Lifting speed with/without load 0.13/0.06 Lowering speed with/without load 0.08/0.13...
  • Page 94 Technical data Technical datasheet 50988046052 EN - 01/2021 - 01...
  • Page 95 EC/EU declaration of conformity Battery HPT 10 XE..... . . Charging with external battery charger. 49 HPT 10 XM..... . . 4 Checking the charge status.
  • Page 96 Lifting system..... . . 36 HPT 10 XE..... .
  • Page 98 STILL GmbH 50988046052 EN - 01/2021 - 01...

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Hpt 10 xm

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